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17-IAGT-104

Siemens introduces the SGT-A45 mobile unit:


superior performance with trusted technology
By
Cristiano Balestrino, Steve Lewis – Siemens Power & Gas

Presented at the 2017 Symposium on Industrial Application of Gas Turbines (IAGT)


Banff, Alberta, Canada - October 2017
The IAGT Committee shall not be responsible for statements or opinions advanced in technical papers or in symposium or meeting discussions.
Introducing the SGT-A45 mobile gas turbine
Table of content

• Introduction: Fast Power


• Technology in the SGT-A45 Gas Turbine
• Gas Turbine Development, validation and testing
• SGT-A45 mobile unit
• Key features and application benefits

© Siemens AG 2017 All rights reserved.


Page 2 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Fast Power is today`s reality – driven by macro-economic factors
Mobile Gas Turbines provide the fastest power to the grid

Mobile Gas Turbines


Low electrification Application drivers
Population growth Fast Power • Weak or unreliable infrastructure
• Bridge power
GDP1 growth
• Natural events
1 GDP = Gross Domestic Product

• Political unrest
Notice to
Time to beginning of Commercial Operation Month
proceed
• Renewable additions
3 6 9 12 15 18 21 24 27 30
• Market liberalization
Centralized Combined Cycle
• Retirement of old plants
• Extended outage of other power plants
Centralized Simple Cycle
• Seasonal grid support
Distributed • Ability to relocate (mobility)
Simple Cycle
• Remote sites (e.g. mining, fracking)
Mobile “Bridge power” Relocation / • Fuel availability (e.g. flare gas)
GT1 Supply stabilization while permanent generation is brought online 1.6 GW change
Duty
• …and more
1 Gas Turbine
Typical durations, subject to individual project conditions.

© Siemens AG 2017 All rights reserved.


Page 3 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Siemens introduces the SGT-A45 mobile unit
Outstanding performance in Fast Power applications

SGT-A45
Mobile Unit

44 MWe

SGT-A45
Siemens
Gas Turbine
Aero-
derivative

45 MW class

© Siemens AG 2017 All rights reserved.


Page 4 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
The SGT-A45 Gas Turbine is built from proven components
With Rolls-Royce Aero Engine Technology

SGT-A45 pedigree

Rolls-Royce Trent 800


28M flight hours

Siemens SGT-A65
(Industrial Trent 60)
66 MW 44 MW
1.5M service hours
Common core modules

1 LP = Low Pressure
© Siemens AG 2017 All rights reserved.
Page 5 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Core
Built on Trusted Gas Turbine Pedigree
SGT-A65 SGT-A35
(Industrial Trent 60) (Industrial RB211-GT30)

66 MW 34 MW / 38 MW

LP booster removed

SGT-A45
Two-shaft architecture
High power density
Proven components

44 MW
Industrial Trent 60 Free Power Turbine
Engine Core Derived from Industrial/Aero/Marine Trent

© Siemens AG 2017 All rights reserved.


Page 6 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Air Inlet Casing Design – evolved from previous models

 Static component using steel cast manufacturing technology


 Pre-Swirl Vanes (PSV) provide the optimal airflow swirl angle for entry into the 1st compressor stage
 Optimized number of PSVs and chord thickness  0.16% compressor efficiency gain

© Siemens AG 2017 All rights reserved.


Page 7 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Gas Turbine

SGT-A45 Gas
Turbine
First unit validated
and tested

© Siemens AG 2017 All rights reserved.


Page 8 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Development Philosophy – Agile

 Learnings from each “sprint”


utilized immediately in the next one

 Faster feedback loop helps


keeping development on track via
small course adjustments

 Modular SGT-A45 core engine


architecture  maximize re-use of
existing components

 Fast-paced development cycle

 Maintained quality focus

© Siemens AG 2017 All rights reserved.


Page 9 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 gas turbine development
Agile project management, rapid cycle time, rigorous validation

Rapid prototype from 3D models Optimized test schedule

From concept to product release in 18 months


© Siemens AG 2017 All rights reserved.
Page 10 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 gas turbine testing
Montréal, Canada

Extensive gas turbine test program


 Performance (Gas & Liquid – Dry &
Wet – 50 & 60Hz)
 Dynamic response: Fast ramping,
load steps
 Control loop response (50 & 60Hz)
 Rotor dynamic validation
 Air system validation
 Oil system validation
 Wet combustion stability
 Emissions mapping & validation
Over 400 test-specific instrumentation parameters  …
© Siemens AG 2017 All rights reserved.
Page 11 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Mobile Unit
3x Trailer-Mounted modules

Trailer # 1 Trailer # 2
A/C generator Gas Turbine
& auxiliaries & auxiliaries

Trailer # 3
Power Control Module Non-trailerized
(ship separately)

‒ Air filter
‒ Exhaust stack
‒ GT bleed air silencer

© Siemens AG 2017 All rights reserved.


Page 12 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Production Launch October 2017
SGT-A45 TR Mobile Unit

A/C generator trailer

Gas Turbine Trailer Power Control Module


© Siemens AG 2017 All rights reserved.
Page 13 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Mobile Unit
Fast Power. Superior Performance. Trusted technology.

Fast Power
 2-weeks installation
 Mobile by road, air or sea
 Minimal site interfaces and preparation
Cost-effective power solution
 44 MWe (ISO) with outstanding power density
 CAPEX savings with fewer units ($/kW)
 Performance optimized for hot climates
Superior value in operation
 OPEX savings with high fuel efficiency
 Liquid and gas fuel with same service interval
 Proven turbomachinery in industrial package
Flexible, dependable technology
 50 Hz or 60 Hz
 Emissions as low as 25 vppm NOx
 Fast start (< 8 mins) and no “hot lock-out”
© Siemens AG 2017 All rights reserved.
Page 14 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Performance Ratings – 50 Hz
Significantly more mobile power

50 Hz generation – Power and Efficiency

 Outstanding hot climate performance – retention of 96% of ISO power output @ 30 °C


 Water injection (optional) allows constant output @ 42 MWe to almost 40 °C
 High fuel efficiency minimizes life cycle cost
 Dual Frequency – can be switched between 50 Hz and 60 Hz
© Siemens AG 2017 All rights reserved.
Page 15 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 Performance Ratings – 60 Hz
Significantly more mobile power

60 Hz generation – Power and Efficiency

 High fuel efficiency minimizes life cycle cost


 Water injection (optional) allows constant output @ 44 MWe to almost 40 °C
 Dual Frequency – same hardware can switch between 50 Hz and 60 Hz
© Siemens AG 2017 All rights reserved.
Page 16 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 superior performance drives better economics
More power. Less units. Less fuel.

MWe
150 MW power plant
200 5
20 Annual fuel savings *
6
+2
16 5 4
1,000,000 $ gas fuel
150
4,500,000 litres Diesel
12 4
3 Due to higher efficiency
100
3
8 +1 * Compared to other mobile gas turbine
2 Based on 150 MW plant output.
50 2 Gas fuel price 6 $/MMBTU
4 8,000 hrs operation per year
1 1
0
Reciprocating engine Other mobile GT Siemens SGT-A45
10 MW ISO-rating 34 MW ISO-rating 44 MW ISO-rating

Power Plant output @ ISO. 60 Hz performance without water injection.


© Siemens AG 2017 All rights reserved.
Page 17 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Reference Plant 175 MW (ISO) – 4x SGT-A45 units

Truck access for GT installation

One side only – Balance of Plant installation


75 m
can proceed undisturbed in parallel
(gas fuel
only)
175 MW (ISO) in 1 hectare (2.5 acres)
(gas fuel only without water injection)

High mobility options for Balance of Plant

Dual fuel &


water options
Based on
Customer
requirements

128 m

© Siemens AG 2017 All rights reserved.


Page 18 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
SGT-A45 mobile unit

SGT-A45
Mobile Unit

Fast Power
2-weeks installation

Superior value
More power. Less $/kW. Less fuel.

Trusted technology
Proven, flexible turbomachinery.
https://www.youtube.com/watch?v=r4H_j-DoSaY

© Siemens AG 2017 All rights reserved.


Page 19 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Thank you for your attention

Cristiano Balestrino
Product Family Owner 9545 Cote-de-Liesse
Siemens Canada, Ltd. Dorval, QC
Phone: +1 514 290 5369 H9P 1A5, Canada
E-mail: cristiano.balestrino@siemens.com

Steven Lewis
Development Program Manager Rheinstraße 100,
Siemens Canada, Ltd. 45478 Mülheim an der Ruhr
Phone: +1 514 518 7363 Germany
E-mail: steven.j.lewis@siemens.com

siemens.com/gasturbine

© Siemens AG 2017 All rights reserved.


Page 20 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas
Disclaimer

This document contains forward-looking statements and information – that is, statements related to future, not past, events. These statements may be identified
either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such
statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors,
many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could cause the actual results, performance or
achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such
forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in
currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or
services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these
factors is contained in Siemens’ filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website, www.sec.gov.
Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those
described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or
assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated.

Trademarks mentioned in this document are the property of Siemens AG, its affiliates or their respective owners.
TRENT® and RB211® are registered trade marks of and used under license from Rolls-Royce plc. Trent, RB211, 501 and Avon are trade marks of and used
under license of Rolls-Royce plc.

© Siemens AG 2017 All rights reserved.


Page 21 AL: N ECCN: N C. Balestrino; S. Lewis Siemens Power & Gas

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