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MT8223L1
Version1
MT8223L1 Service Manual
1 Safety Precautions. 01
2 8223L IC introduction. 04
a) IC functional Description. 04
7 Design data. 20
a) Audio data. 21
b) Panel data. 22
8 Panel Matrix. 23
9 Troubleshooting. 24
a) Dead or stand by. 24
b) No display or no backlight. 25
c) Back light on & no video. 26
d) No sound. 27
1 SAFETY PRECAUTIONS.
CAUTION :
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION
RISK OF ELECTRI
ELECTRIC
SHOCK DO NOT OPEN.
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulated dangerous voltage within the products
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
01
SERVICING PRECAUTIONS
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions
removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500°F to 600°F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500°F to 600°F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500°F to 600°F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
02
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.
Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
03
2 8223L IC INTRODUCTION.
A) IC FUNCTIONAL DESCRIPTION.
The MediaTek MT8222 is an ultra highly integrated single chip for flat panel TV
supporting multimedia video/audio input and output format up to full HDTV. It includes
advanced 3D comb filter TV decoder to retrieve the best image from popular composite
signals and embedded HDTV/VGA decoders for the high bandwidth input signals perfectly
reproducing. The new 4th generation advanced motion adaptive and motion estimation
de-interlacer converts accordingly the interlace video into progressive one with overlay of a
2D graphic processor. Independent two flexible scalars provide wide adoption to various
LCD panels for two of different video sources at the same time. On-chip audio processor
decodes analog signals from tuner with lip sync control, delivering high quality
post-processed sound effect to customers. On-chi microprocessor reduces the system
BOM and shortens the schedule of UI design by high level C program. The MT8222 is an
ultra low-cost HDTV-ready solution to LCD TV manufactures.
12V
U9
5V Regulator
P9
Digital IF1 OUT
AV OUT
Tuner
Digital IF2 OUT
HDMI
YPbPr U1 U943
Audio
AV MT8223L Amp
VGA
2D Video decoder
YPbPr 2.5D Interlace 12V
UA1
VGA Audio Audio Processor
Switch
AV Scaling
HDMI 1.3 LVDS
UP6 1.1V DDR RAM
1.1V BLK CNT
Regulator LCD PANEL
DIM
UP5 1.25V
1.25V
3.3V Regulator
24V
3.3V
UP4
3.3V Regulator
5Vsb
UM2 U3
EEPROM FLASH
24V Audio
12V 3.3V 3.3V
Power Power
Supply
Signal
UD1
2.5V Video
5V Regulator
04
3 INTRODUCTION & CHASSIS BLOCK DIAGRAM.
MT8223L chassis is composed of function circuit following:
1. MT8223L is the Main IC, functions introduction reference next page.
2. Power management of LDO voltage output following:
a. UP2 output volt: 3.3V ±0.1V,
b. UP4 output volt: 3.3V ±0.1V,
c. UD1 output volt: 2.5V ±0.1V,
d. UP5 output volt: 1.25V ±0.1V,
e. UP6 output volt: 1.1V ±0.1V,
3. Tuning circuit of tuner type is HFT2-8C/T116V,The colour system PAL,SECAM and sound system BG/I/DK,
4. UA1, 74HC4052D is the audio signal input switching IC for external AV/YP b Pr/VGA or IDTV source
5. UA2, RC4558 is the audio ADC and amplify IC for headphone audio output,
6. U8, 24C02 DDC data load E2PROM IC for VGA;
7. U9, 24C02 EDID data load E2PROM IC for HDMI;
8. UM2, 24C32 is the E2PROM;
9. U3, MX25L320DM21-12G is the FLASH IC for software storage and operation
10. U943,TDA7491P is the Digital audio amplifier, Output power option 2 x 5W or 2 x 6.5W or 2 x 10 W/stereo,
Fig A
05
A) IC FEATURE DESCRIPTION.
Feature
MT8223L Feature 1366x768@60Hz, 1440x900@60Hz, 1920x1080@60Hz
USB HOST Max. 1-ch w/o Hub
HDMI Rx 1-ch (HDMI 1.3)
Servo ADC 2-ch
UART 1-ch
VGA+ YBPPR YPBPR*1+VGA*1
CVBS 3-ch, CVBS out*1
Audio I2S No
Audio DAC 2*DAC (L/R)
Parallel/Serial Flash I/F Serial
LVDS Tx Dual LVDS 10-bits*2 (Two-channel LVDS Tx)
DRAM type MCM 4M*16bit SDR 166MHz
PWM 2-ch
JTAG Yes
MISC IR
2.Please confirm the power to Panel is +5V or +12V when change main board,if not the
panel can’t work or be damage.
06
4 SYSTEM gfwh WIRING DIAGRAM.
07
5 CONNECTORS & ELECTRONIC PARAMETER.
A) CONNECTOR DETAILS.
POWER & INVERTER CONN (CN1)
Measured Voltage
NO. Symbol Function
Standby On State
1 +5V POWER 0 5V
2 +5V POWER 0 5V
3 5V_STB POWER +5V 5V
4 P_ON/OFF ON/OFF 0 4.35V
5 GND GND 0 0
6 GND GND 0 0
7 GND GND 0 0
8 +12V POWER 0 12V
9 +12V POWER 0 12V
Back lamp
10 DIMMING 0 5V
Brightness adjust
11 BLON/OFF BLON/OFF 0 5V
KEY MATRIX
Function Voltage KPAD1 Voltage KPAD2
VOL+ 0
VOL- 0.5V
CH+ 0.9V
CH- 0
MENU 0.5V
TV/AV 0.9V
STANDBY 1.4V
08
( Panel LVDS CONN ) CN9
NO. Symbol Function Electronic parameter
1 LVDS_VCC Panel VCC +5V/12V
2 LVDS_VCC Panel VCC +5V/12V
3 NC
4 LVDS_VCC Panel VCC +5V/12V
5 GND 0V
6 GND 0V
7 RXO0+ Vpp:3.3V
8 RXO0- Vpp:3.3V
9 RXO1+ Vpp:3.3V
10 RXO1- Vpp:3.3V
11 RXO2+ Vpp:3.3V
12 RXO2- Vpp:3.3V
13 GND 0V
14 GND 0V
15 RXOC+ Vpp:3.3V
16 RXOC- Vpp :3.3V
17 RXO3+ Vpp:3.3V
18 RXO3- Vpp:3.3V
19 NC
20 NC
21 RXE0+ Vpp:3.3V
22 RXE0- Vpp:3.3V
23 RXE1+ Vpp:3.3V
24 RXE1- Vpp:3.3V
25 GND 0V
26 GND 0V
27 RXE2+ Vpp:3.3V
28 RXE2- Vpp:3.3V
29 RXEC+ Vpp:3.3V
30 RXEC- Vpp:3.3V
31 GND 0V
32 GND 0V
33 RXE3+ Vpp:3.3V
34 RXE3- Vpp:3.3V
35 NC
36 NC
37 NC
38 NC
39 NC
40 NC
09
B) CRITICAL COMPONENT LIST.
10
C) CRITICAL IC VOLTAGES.
UM2 Pin No. Pin Label Standby (V) On Condition (V) IC Function
1 NC 0 0
2 NC 0 0
3 NC 0 0
4 GND 0 0 System
5 SDA 0 3.1 EEPROM
6 SCL 0 3.1
7 WP 0 3.3
8 VCC 0 3.3
UA1 Pin No. Pin Label Standby (V) On Condition (V) IC Function
1 VGA_R (Y0) 0 2.5
2 Y1_R (Y2) 0 2.5
3 AUD_ROUT1 (Y) 0.125 2.5
4 Y2_R (Y3) 0 2.5
5 AV2_R (Y1) 0 2.5
6 INH 0 0
7 VEE 0 0
8 GND 0 0 Audio
9 MUX_CTLB (B) 0.145 Multiplexer
Refer Below Table
10 MUX_CTLA (A) 0
11 Y2_L (X3) 0 2.5
12 VGA_L (X0) 0 2.5
13 AUD_LOUT1 (X) 0.173 2.5
14 AV2_L (X1) 0 2.5
15 Y1_L (X2) 0 2.5
16 VCC 0.145 5
11
U8 Pin No. Pin Label Standby (V) On Condition (V) IC Function
1 NC 0 0
2 NC 0 0
3 NC 0 0
(SOP8) 4 GND 0 0 VGA EDID
5 SDA 4.8 4.8 EEPROM
6 SCL 4.8 4.8
7 WP 0 4.8
8 VCC 4.8 4.8
UP5 Pin No. Pin Label Standby (V) On Condition (V) IC Function
1 ADJ/GND 0 0
2 OUT/TAB 0 1.2 LDO for 3.3V
3 IN 0 3.3 to 1.2V
4 OUT/TAB 0 1.2
U31 Pin No. Pin Label Standby (V) On Condition (V) IC Function
1 Source 0 12
2 Source 0 12
3 Source 0 12
4 Gate 0 1.15 MOSFET for
5 Drain 0 12 LVDS
6 Drain 0 12
7 Drain 0 12
8 Drain 0 12
12
Standby
UP6 Pin No. Pin Label On Condition (V) IC Function
(V)
1 VOUT 0 1.07
2 VSS 0 0
3 EN 0 2.47 Core power
4 NC 0 0 1.1V Vdc
5 VSS 0 0
6 VIN 0 2.47
Standby
UT4 Pin No. Pin Label On Condition (V) IC Function
(V)
1 IN 0 12V
Tuner Power
2 GND 0 0
+5V
3 OUT 0 12V
Standby
UP2 Pin No. Pin Label On Condition (V) IC Function
(V)
1 IN 5.13 5.13
Stand By
2 GND 0 0
Power
3 OUT 32
3.2 32
3.2
Standby
UD1 Pin No. Pin Label On Condition (V) IC Function
(V)
1 GND/ADJ 0 1.25
2 OUT 0 2.48 DRAM Power
3 IN 0 5.06
Standby
UP4 Pin No. Pin Label On Condition (V) IC Function
(V)
1 GND/ADJ 0 0
2 OUT 0 3.3 Power 3.3V
3 IN 0 5.06
13
6 SOFTWARE INSTALLATION PROCEDURE.
There are two types of Software Installation we can use any one of this:-
a) SW Installation through USB
b) SW Installation through MTK tool kit
STEP 2 Turn on the TV set & Then insert the USB device to USB Interface of TV set.
STEP 4 If SW is properly Loaded in connected USB, then it will ask to press Ok key to
upgrade the SW.
STEP 5 Once you start SW loading process please don't power OFF the TV set until it loads
complete SW.
14
STEP 6 When SW is completely loaded, TV set will automatically go to standby mode.
Press Menu key by remote & select audio menu option. ( Only
a)
select audio option don’t go to audio Submenu ).
Mains ON/OFF the TV set & again enter in design data mode.
d)
Select required panel, audio, video data & again mains ON/OFF.
Note:
• Don’t Power OFF TV set Once you start SW loading process.
You can't use "SW installation through USB" if your TV set is on Permanent
• standby ( LED is RED) in this case you must use JIG installation process.
15
B) SW INSTALLATION USING MTK TOOL KIT.
STEP 3 Double click on MtkTool Icon to select and install software.Mtk Tool
window will appear on screen as shown.
STEP 4 To Check and Select correct COM port where Jig is connected right click
on My Computer & select Manage option.
16
STEP 5 Click Device Manager ,from Right pane click Ports, you will find Com
Port where(Silicon Labs) Jig is connected.
STEP 6 Select respective COM port in COM port option as shown in image.
STEP 7 Select Baud rate (ex.115200)or any supported Baud Rate in “Baud
Rate” option.
STEP 8 Now in browse option select the software file (.bin extension) you want
to install
17
STEP 9 Now click on Upgrade, software upgrade will start as in fig .
STEP 10 Flash Upgrade will start and new software loading will be processed
18
Steps to refer After SW installation.
Press Menu key by remote & select audio menu option. (Only
a)
select audio option don’t go to audio Submenu ).
Mains ON/OFF the TV set & again enter in design data mode.
d)
Select required panel, audio, video data & again mains ON/OFF.
19
7 DESIGN DATA.
20
A) AUDIO DATA
Audio data for 5W/6.5W/10W speaker selection
21
B) PANEL DATA.
Panel Design data as per panel selection.
22
8 PANEL MATRIX.
Backlight Way
Screen Size Panel Type Panel Supply LVDS Conn LVDS Mapping
AUO_M185XW01,V1.0 5V 1100053906 1 DC
LG-LC185TLG1 5V 1100053906 1 DC
19" SAM_185AT02 5V 1100053906 0 DC
SS_LTM190M2-L31 5V 1100059980 1 DC
IVO_M190MWW3R0 5V 1100059980 1 DC
LC220WXE-TBA1 5V 1100053906 1 DC
22" LCD CLAA 216WA01 5V 1100053906 1 DC
SAM_LTA216AT01 5V 1100053906 1 DC
AUO_T240XW01 5V 1100062050 1 DC
24" LCD
KAIL_T240XW01 5V 1100062050 1 DC
LED_AUOT240HW01V0 12V 1100064619 1 PWM
24" LED LED_AUOM240HW01VB PWM
5V 1100059980 1
LED_CMOM236H1LE2 5V 1100059980 1 DC
SAM-LTA260AP02 12V 1100053903 0 DC
26" LG- LC260WXNSBA1 12V 1100053904 1 PWM
AUO- T260XW04 V7 12V 1100053904 1 DC
SAM-LTA320AP02 12V 1100053903 0 DC
32"
SHARP-LK315T3LZ31 12V 1100053904 1 DC
HD Ready
AUO- T315XW03 V3 12V 1100053904 1 DC
Note: For PWM panels delete C11,C199 from main board
23
9 TROUBLESHOOTING.
A) DEAD OR STAND BY.
(fault description: LED is off or red LED is always on )
N
Check if the +5V from power supply is
normal, Then check the LDO output voltage
of UP5:1.25V; UP4: 3.3V; UD1: 2.5V; UP6: 1.1V
24
B) NO DISPLAY OR NO BACKLIGHT.
(
Firstly check if the power supply N Check the PSU of LCD or LED. Y
output 12V of LCD PSU or output 24V Check LED Driver Board of LED
of LED PSU is normal. Panel and the connector to Panel.
Check the pin voltage of socket Check the transistor Q49 and the
N
CN1 pin 11 Backlight on/off control is relevant circuit work is normal.
high level to 4.0V~5V; (Pin12:ON: Then check MT8223L pin95 IO
4.0V~5V; OFF:0~0.8V) control level is low.
If check the IO control of MT8223L Backlight ADJ Pin94 or Backlight on/off Pin95 or
LVDS Power soupy control Pin96 is abnormal and check the MT8223L working condition
is normal, Please try to change MT8223L main IC.
25
C) BACK LIGHT ON & NO VIDEO.
(white screen or no picture)
Y Y
As per input source picture If all the work condition are ready but
abnormality, Check the TV source still picture abnormality try to change
tuner ,AV ,VGA, Ypbpr, HDMI socket to MT8223L main IC.
MT8223L input Pin circuit.
26
D) NO SOUND.
Firstly check all audio source no sound or N Which source no sound check which audio
which source no sound. input circuit before audio switching IC 4052.
All no sound
Check the audio switch IC 4052 working is Check the IC4052 around circuit or change
N
OK, Then check the audio signal get to IC 4052.
MT8223L IC Pin:78,80.
Check the audio signal output from Check MT8223L audio part circuit or Audio
N
MT8223L IC Pin:102,103. Then check the DAC circuit.
DAC circuit of QA8, QA9, KQ2, QA5.
27
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