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We Turn the
World for
You
3
Typical Water works
Sewage works
4
Functional description
P1 P2
C G2 G1
The oil pressure which is supplied through connections P1 With pressure at P1 the actuator shaft rotates, from
and P2 causes a rotary movement on the actuator shaft. the basic position to the left (anti clockwise). Chan-
The linear movement of the piston C is converted into a ges in the direction can be especially made to order.
rotary movement by means of multiple gears. (Sectional
representation as from the series SA-H 125)
Schutzvermerk DIN Kanten Oberfl. Reihe 3 Zul. Ab
gebrochen DIN
ISO 16016 beachten DIN 3141/
27
-0,1
+0,1
DIN ISO 1302 -m-T
Datum Na
Gezeichnet
14.11.2012 Ke
Kontrolliert
5
Part-turn
actuator
Electro-hydraulical
Functions:
OPEN / CLOSE
Positioning
Fail Safe hydraulically (storage)
Fail Safe mechanically (spring)
6
Rotary lift
combination
Plug valves / Electro-hydraulical
up to 160 bar
Nm
up to 16.000 Nm
up to 360°
Lift up to 1,200mm
Lifting power up to 360,000 N
Tensile force up to 180,000 N
Higher lifting power and tensile force on request
7
Powerpack
Hydraulic
Functions:
Open/close
Positioning
Hand pump
Type GL290-25
Tank capacity: 2.2 l (optional with 4 l)
Delivery: 25 cm³
Working pressure up to: 180 bar
Weight: 7,5 kg
Material: Aluminium pump head, casted
aluminium tank
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© fotolia.com // Nightman1965
Typical features
› Small dimensions
SA-H1
› All sliding surfaces are hardened
machine-ground and polished
› Identical torque in both directions
Solo Part-turn actuator (Helical › Interchangeable types of mounting
› No Internal leakage so that intermediate
principle) positions can be exaclty maintained
› Variable positioning of the drive shaft
› Interchangeability of all components
› Suitable for almost all pressure media
› Endposition cushioning for all
movement is possible
up to 210 bar
Nm
up to 250.000 Nm
up to 90° ±1
Temperature range: -10°C to 75°C
Protection cat: IP 65 / IP 68
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› Sealing material from reputable manufacturers
SA-H2
› High-quality and high-tensile materials are used
› Piston end position can be indicated
by proximity switches
› Various auxiliary attachments available
Solo Part-turn actuator (Helical
› Angle of rotation can be indicated by
digital or analog angle sensor principle)
› Special requests to your satisfaction
› Short delivery periods
› Favourable price-performance ratio
up to 125 bar
Nm
up to 10.000 Nm
up to 90° ±1
Temperature range: -10°C to 75°C
Protection cat: IP 65 / IP 68
Face mounting
AFR
designed for operation in a one-sided hydraulic
system. The part-turn actuator normally opens
the closed armature by hydraulic pressure and
Hydraulic / Spring Return it closes with a spring return. The opposite is
achieved with appropriate assembly. Depen-
ding on the assembly the ‘open’ or ‘closed’
position can be maintained. Specific customer
requirements are taken into account here.
up to 350 bar
Nm
up to 38.000 Nm
12
13
Rack and Pinion actuators
› Maximum torque
› Short axial overall length
› Very short angle play
› Extremely study
14
DEK
up to 200 bar
Nm
up to 40.000 Nm
up to 720°
Flange or foot fixing
DEK1
up to 200 bar
Nm
up to 60.000 Nm
up to 360°
Flange or foot fixing
DZK
up to 200 bar
Nm
up to 350.000 Nm
15
HX,HV o. HZ O
P N
* x,
*
T P1 * v
o.
B
Z
Technical
*
data
View
Ansicht/ view X
S
X
I
O
P N
* *
T P1 B
Mark
open / closed
Ansicht/ view X
Typ SA-H 30 42 55 63 80 100 125
S
Pmax=210bar
X
Mnom/Pworking Nm/bar 0,3 0,95 2,1 3,0 7,2 14,7 22
Absorbtion volume cdm 0,009 0,022 0,038 0,081 0,164 0,366 0,484
I
Weight kg 5,6 6,9 8,2 12,0 20,6 27,7 47,0
B mm 70 114 124 128 150 178 222
0 mm 11 18 18 25 25 31 37
P mm 99 137 159 187 216 252 285
P1
mm 114 157 179 208 236 272 305
S " G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 G3/8
T mm 10 15 20 25 25 25 25
N mm 10 15 15 15 15 15 15
I mm 6 12 17 17 22 22 22
mm 12 18 20 22 30 42 55
HWP X1H7 (max.)
mm* 12 18 18 22 28 42 50
X2 mm 4 6 6 6 8 12 16
X3 mm 7,8 11,8 12,8 12,8 18,3 24,3 31,8
mm 31 39 45 45 75 100 120
HX
mm 30 35 45 45 65 80 110
mm 12 17 18 22 27 36 50
HWV SW V (max.)
mm* 11 17 17 22 27 36 46
mm 34 34 45 45 50 50 50
HV
mm 16 19 24 29 38 48 48
mm 10 12 14 17 22 30 36
HWZ SW Z (max.)
mm* 9 11 14 17 22 27 36
Z1 mm 17 24 25 25 36 50 71
mm 34 34 45 48 50 64 64
HZ
mm* 19 30 34 48 48 64 64
16
O
P N
*
Emergency operation T P1
HX,HV o. HZ
x,
* v
o.
Z
S
*
X
C
O
P N
* *
T P1 B
Hole pattern for valve assembly. Adapter plate
or direct assembly on request.
Ansicht/ view X
140 160 S 180 200 225 225S 250 280 300
X
30 50 71 100 142 175 200 275 350
0,719 1,099 1,626 2,179 3,271 4,039 4,532 6,268 7,843
I
74,0 114 150 194 354 462 551 764 1100
250 278 298 325 385 385 450 490 555
40 43 45 54 64 64 90 100 110
304 365 435 440 570 690 710 790 840
324 385 455 460 590 710 730 810 860
G3/8 G3/8 G1/2 G1/2 G3/4 G3/4 G1 G1 G1
25 25 25 30 40 45 50 50 50
15 15 15 15 15 15 15 15 15
22 22 22 22 22 22 22 22 22
60 75 75 95 100
100 110 120 140
60 72 72 80 98
18 20 20 25 28 28 28 32 36
34,4 42,4 42,4 52,9 56,4 56,4 61,4 67,4 78,4
120 150 150 175 175
175 175 200 200
110 130 130 180 180
50 67 75 82 82
82 95 104 120
46 55 75 75 75
57 60 60 77 77
75 85 90 100
57 57 57 77 77
41 55 55 65 75
70 80 85 95
36 55 55 55 75
71 95 95 116 116 116 135 138 170
64 64 82 82 82
75 85 90 100
64 64 82 82 82
Various connection
X2
X2
X2
X2
ØX1
ØX1
ØX1
ØX1
X2
X2
X2
ØX1
ØX1
ØX1
ØX1
ØZ1
ØZ1
V
V
SW
X3 X3 X3 X3 SW V
SW
SW V SW Z SW Z
17
ØZ1
ØZ1
V
V
SW
SW
SW V SW VSW Z SW Z
SA
Nm
-H 63 200
30
52 166
42 133
31
30 95
Nom. torque 21
10
0
66
33
0
to working pressure of the series 100 bar 210 bar
*at 210 bar (0,3 Nm/bar)
SA-H 30 toNmSA-H 300 Nm
SA
63 -H 200 1050
42
441 630
52 166 875
367 525
42 133 700
294 420
30 100
95 500
210 300
21 66 350
147 210
10 33 175
73 105
0 0
100 bar 210 bar 100 bar 210 bar
0,0 0
100 bar
*at 210 bar (0,95 Nm/bar) 210 bar
SA Nm SA Nm
-H -H
55 63
441 630 2100
1512 3087
367 525 1750
1260 2572
294 420 1400
1008 2058
220
210 315
300 1050
756 1543
147 210 700
504 1029
73 105 350
252 514
0,0 0
100 bar 210 bar 0 100 bar 210 bar 0
*at 210 bar (2,1 Nm/bar) *at 210 bar (3 Nm/bar)
100 bar 210 bar
Nm Nm
SA SA 4620 6300 3675
-H 1512 10 H
- 3087
80 0
1260 3850
2572 5250 3062
1008 3080
2058 4200 2450
756
720 2200
1470 3150
1543 1750
504 1540
1029 2100 1225
252 770
514 1050 612
0 00 100 bar
bar 210 bar
bar
0
100 bar 210 bar 100 210
*at 210 bar (7,2 Nm/bar) *at 210 bar (14,7 Nm/bar)
SA Nm SA Nm
- -
12 H 14 H
5 4620 0 6300 5775
2310
2200 3150
3000 2887
0 0
100 bar 210 bar 100 bar 210 bar
*at 210 bar (22 Nm/bar) *at 210 bar (30 Nm/bar)
18
SA Nm Nm
- SA
16 H 10500 - 14910
0 18 H
0
8750 12425
7000 9940
5250
5000 7455
7100
3500 4970
1750 2485
0 0
210 bar 100 bar 210 bar 100 bar 210 bar
*at 210 bar (50 Nm/bar) *at 210 bar (71 Nm/bar)
SA Nm SA Nm
-
20 H
- 21000 22 H 29820
0 5
17500 24850
14000 19880
10000
10500 14910
14200
7000 9940
3500 4970
0 0
210 bar 100 bar 210 bar 100 bar 210 bar
*at 210 bar (100 Nm/bar) *at 210 bar (142 Nm/bar)
SA Nm SA Nm
22 -H 25 H
-
5S 36750 0 42000
30625 35000
24500 28000
18375
17500 21000
20000
12250 14000
6125 7000
0 0
210 bar 100 bar 210 bar 100 bar 210 bar
*at 210 bar (175 Nm/bar) *at 210 bar (200 Nm/bar)
SA SA
- Nm - Nm
28 H 30 H
0 57750 0 73500
48125 61250
38500 49000
27500
28875 36750
35000
19250 24500
9625 12250
0 0
210 bar 100 bar 210 bar 100 bar 210 bar
*at 210 bar (275 Nm/bar) *at 210 bar (350 Nm/bar)
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A-A
Valve F03
F04
F05
46
54
65
25
30
35
36
42
50
M5
M5
M6
2
2
3
32
63
125
attachment
B F07 90 55 70 M8 3 250
F10 125 70 102 M 10 3 500
SA-H and AFR for fittings DIN ISO F14 175 100 140 M 16 4 2000
F16 210 130 165 M 20 5 4000
5211* (dimensions of flange) F25 300 200 254 M 16 5 8000
F30 350 230 298 M 20 5 16000
F35 415 260 356 M 30 5 32000
F40 475 300 406 M 36 8 63000
B (1 : 1) F48 560 370 483 M 36 8 125000
F60 686 470 603 M 36 8 250000
Ød 4 Ød 2 Ød 4
Ød 3
Ød 1
Part-turn actuator
C45
Datum Name Benennung:
Gezeichnet
12.11.2012 Eichenauer
Order Code
Kontrolliert
280 D Cushioning
300 E Bleeding
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Options
for part-turn actuators
for SA-H and AFR
C D (1 : 2)
Inductive proximityC-C
switch
E-Box
C (1 : 1,5)
Schwenkantrieb
Gezeichnet
14.07.2009 T.Simon
Kontrolliert
Combination of inductive
proximity switch and
potentiometer in an E-Box Schutzvermerk DIN
ISO 16016 beachten
Kanten
gebrochen
+0,1
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
Zul. Abweich.
DIN ISO
2768
Maßstab:
Werkstoff:
Gewicht: -
Projektions-
methode 1
-0,1
-m-T1 T2
Schwenkantrieb
Gezeichnet
18.04.2012 D.Popov
Kontrolliert
Schwenkantrieb
Gezeichnet
04.04.2012 D.Popov
Kontrolliert
Potentiometer
21
Hydraulically operated
controll unit
Choice of
VF
or
VH
VE
VD
P T
VI
VC VG
VB VB B A
B A
T T
B A B A
P P
VA VA
TP A B
Coverplate VG
Choice of VF W W
-electrical NG6-valve VH VF
-manual NG6-valve VH
Hand-pump VE
22
The part-turn actuarors can be operated by an ex- shaft spigots. In addition to the base VA, the cover-
ternal pump aggregate or a hand-pump. Both of plate VG is required.
these applications are also possible if the hand pump
is intended for emergency operation. By operating In case 2 a ring pipe for P and T from the pump ag-
through an external aggregate there are two possi- gregate can supply all actuators, when using several
bilities available. part-turn actuators. Here the pipes for A and B from
the aggregate to each part-turn actuator are not re-
1. The valves are attached to the aggregate quired. The connection of the pipes is at P and T in
2. All controlls are attachad to the part-turn actuator the base VA.
In case 1, connection of the hydraulic pipes is made If required the different linked blocks can be com-
by the connections A and B. A causes “turning to the bined as a vertical link.
left”, B. “turning to the right”, when looking at the
23
Tightening torques for cheese head
screws DIN EN ISO 4762 (12.9 +
Schnorr)
instruction
The drive shaft is to be aligned properly to the A change of hydraulic oil is required and depends
counterpart to avoid exceeding the permissible on the size of the system. In smaller systems an
axial and radial forces. Before initial operation the oil change is required at correspondingly shorter
hydraulic system is to be carefully cleaned and bled. intervals. If the hydraulic fluid is contaminated it
must be changed immediately.
Pressure fluid
Oil replacement
Mineral oils in the group HLP DIN 51524 / Part 2
and VDMA Sheet 24318 are recommended. It must In the case of long oil pipes, there should be a
be borne in mind that the viscosity is between guarantee that 50% of the displacement will be
15 mm²/s (cSt.) and 250 mm²/s (cSt.). Hydraulic replaced for one complete slewing movement.
oils HLP 16 to HLP 46 meet these conditions.
Viscosities above and below the required viscosity Temperature range
in the applicable temperature range may result in
increased wear. -10°C to +75°C
If the thermal load is higher or lower than this
Flame-resistant hydraulic fluids or bio oils (HFA, HFC range, consult the factory
and HFD) may only used with our written approval.
Before installation
Filtration
Fit the screw connections with the correct
It is recommended that the pressure fluid be filtered tightening torques. Otherwise the loading capacity
between the pump and rotary actuator (pressure of the connection will be reduced. If this is the case
pipe). The hydraulic unit must supply the rotary the connection will loosen.
actuator with a guaranteed oil purity according to
NAS 1638 – NAS Class 7. Recommendation filter
element: 16 VG. Purity class recommendation: ISO
4406: 1999 (22/18/14).
24
Company: Tel.:
HKS Dreh-Antriebe GmbH® • 63607 Wächtersbach-Aufenau • Germany • fax: +49 6053 6163-639
Name: Fax.:
Street: E-Mail:
Code / City: Web:
X2
X2
SW V
ØZ1
ØX1
ØX1
HWV
X3 X3 SW Z
V
SW
2.1 Dimensions ØX1: X2: X3: SW V: SW Z: ØZ1:
6 Hydraulic plant
6.1 Effective working pressure p1 bar
6.2 Max. perm. system pressure p2 bar
6.3 Flow rate Q l/min.
6.4 Plant temperature TA °C
6.5 Surrounding temperature TU °C
6.6 Medium used
25
Our highly qualified designers develop efficient HKS products for their
customers, equipped with state-of-the-art hardware and software ap-
plications. In cooperation with you as our customer and with our expe-
rienced technical customer support team, we develop high-quality HKS
products tailored to suit your needs.
26
Die HKS Dreh-Antriebe GmbH®
27
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HKS Dreh-Antriebe GmbH® • Leipziger Straße 55 • 63607 Wächtersbach-Aufenau • Germany • fon: +49 6053 6163-0 • fax: +49 6053 6163-639