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SMEMA Extension Module

– for PC assisted board transfer –


(Installation manual)

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Thank you for choosing our products and services!

Currently, ICCO EMT represents the most important supplier for manufacturers in
the electronic industry offering specialized equipment and service. Over the years,
the company collected impressive experience in implementing sophisticated
equipment necessary for electronic manufacturing process.

We are able to setup and supply solutions for turn-key electronic production and
complete production lines.

Our experience and knowledge is reflected through the following statements:


highest technology
local representation & distribution of top equipment brands in
electronic manufacturing technology
customer focused
our customer satisfaction is our reward. we have an extensive regional
coverage, including Romania, Bulgaria, Hungary, Ukraine etc.
commitment
we are committed to our customers and strive to provide them with the
best services and solutions in the shortest timeframe
SMT demo center
800 sqm in Timisoara
year of establishment
at your service since 1997

Enjoy your business,


ICCO EMT service & support team

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Package description and contents

The purpose of the SMEMA Extension Module is to give extra control


access over board transfer between two SMT manufacturing equipments which
don’t have supplementary functions already implemented in the software.
The unit is controlled via RS-232 signals through which the application is
able to block or allow the board transfer, depending on certain conditions.

Before proceeding to configure your equipment, please check that you received
everything with your delivery:

Installation manual SMEMA Control box SMEMA Extension SMEMA Adaptor


(this manual) Cable assembly cables (2 pcs.)
   

Optional accessories:

DC Power supply USB to RS-232 Driver CD for Fuse


converter cable converter cable (300mA/250V)
   

Once you are sure you have all the mentioned parts and learned how to
install this device, you may proceed to the installation procedure.

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Getting to know the SMEMA Control box

The control box have no switches or other adjustments on its front or rear
panels. There are no controls inside the box either. The only way this unit is to be
controlled is over RS-232 connection.

Fig. 1 – SMEMA Control box (front view)

As you may notice from the figure above, the front panel of the control box is
fitted with a fuse socket and six LED indicators (1 red and 5 green).
The fuse is of 5x20mm 300mA/250V Fast. Please replace with this type of
fuse only, if necessary.

The meaning of the LEDs


From left to right:
 Check Fuse (red) – this LED will be lit continuously if there is no or damaged
fuse. It will light momentarily when applying power to the control box, to give
you information that the fuse checking circuit is functional. Note: the LED
might be partially lit when the box is power from an unregulated power
supply;
 Power ON – this LED will be lit continuously while there is power applied to
the control box. The LED will be off if there is no or damaged fuse;
 PC Connected – this LED will become lit when the PC opens the
communication port;
 UBA (Upstream Board Available) – will become lit when a board is available
on the runout of the upstream machine;
 DMR (Downstream Machine Ready) – will become lit when the downstream
machine is ready to receive a new board;
 Board Transfer – becomes lit when the PC gives the transfer board signal.

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Fig. 2 – SMEMA Control box (rear view)

On 1 the back of the SMEMA2 Control box there


3 is only one multipurpose
4

connector.
Connect the SMEMA Extension Cable assembly to this connector. A
detailed pinout of this connector and the cable schematic is displayed in the figure
below.
CN4
U1 1
6
D D
U2 2
7
U3 3
8
U4 4
9
5

Con veyor DOWNST REAM (DB9/M)

CN1
1
14 U1
2
15 U2
3 CN2
16 U3 1
4 BRD UBA 6
17 U4 2
5 DSB BRD 7
18 3
6 UBA DSB 8
19 PC- Con nect. 4
7 PC-GND 9
20 PC-Con nect. PCGND 5
8
21 COM Po rt (DB9/F)
9
C 22 C
10 D1
23
11 D2
24 ~ (+ for DC)
12 D3
Pwr. in put (AC/DC)
25 ~/0 V (GND fo r DC)
13 D4
12 V output
+1 2V / 2 0mA max.
SMEMA Extension (DB25/F)

CN3
D1 1
6
D2 2
7
D3 3
8
D4 4
9
5

Printer UPST REAM (DB9/F)

Fig. 3 – SMEMA Extension Cable schematic

B ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary B
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Understanding the SMEMA Protocol

SMEMA is the short term for Surface Mount Equipment Manufacturers


Association. Its main purpose is to ensure appropriate communication while
transferring boards between SMT manufacturing equipments.
Below is a schematic block of a typical SMEMA arrangement.

UPSTREAM DOWNSTREAM
Machine Machine

Upstream Downstream Upstream Downstream

Board flow

Fig. 4 – Typical SMEMA arrangement

Assuming the board manufacturing process is flowing from left to right, the
SMEMA convention says that the machine at the left of the one you are in front of
is the Upstream (or Upper) machine and the one at the right is the Downstream
(or Lower) machine.
Each machine should have two SMEMA connectors named Upstream and
Downstream respectively.
The connection between the two machines is made with a standard SMEMA
cable which is placed between the Upstream connector on the Lower one and the
Downstream connector on the Upper one.
Although the SMEMA connector have 14 poles, the standard cable used for
board transfer only (with no additional signals or flags) use only 4 wires.

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Installing the SMEMA Extension Module

CAUTION! Please wait for the manufacturing equipment to become


empty then turn its servo power off. You may suspend the loading
machine in order to stop feeding the machines you are going to work at.
Please take all the safety precautions according to the specifications of
your equipment.

Step-by-step instructions
1. Disconnect the SMEMA cable existent between the two equipments you
want to control;
2. Connect the SMEMA cable adaptor marked UPPER to the Downstream
connector of the Upper machine;
3. Connect the SMEMA cable adaptor marked LOWER to the Upstream
connector of the Lower machine;
4. Connect the two SMEMA cable adaptors to the Cable assembly DB9
connectors (male and female on the short wires);
5. Connect the Cable assembly to the SMEMA Control box (DB25 connector);
6. Connect the power wires to an 18-24Vdc power supply or 24Vdc rail inside
your equipment or…
a. Connect the provided dc power supply to a 230Vac socket;
7. Connect the RS-232 cable (DB9 Female connector on the long cable) of the
Cable assembly to an unused COM port on the PC. If you don’t have an
unused COM port or don’t have a port at all on your PC, then please read
the next subchapter about how to install the USB to RS-232 optional
converter cable.

Installing the USB to RS-232 converter cable in Windows XP

Install the driver on the CD prior to connecting the cable to the PC.

1. Insert the provided CD into the CD-ROM drive. The installation in Windows
should start automatically. If it doesn’t, then click Start->Run and type
d:/setup (assuming d: is your CD-ROM drive letter);
2. Follow the on-screen instructions;

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
3. Restart your PC if asked;
4. Connect the USB to RS-232 converter cable. Windows should automatically
install the appropriate driver;
5. Right-click My Computer and select Properties or go to Control Panel and
open System, point to Hardware tab and press Device Manager button;
6. Click the plus sign (+) ahead of Ports (COM & LPT) to expand it and make
sure you see the Prolific USB-to-Serial Comm Port (COM…) in the list like in
the image below;

Fig. 5 – USB to RS-232 converter cable driver installation

7. Take note of the port# specified at (COM…). This is the port to be accessed
in order to communicate with the Control box;
8. Connect the RS-232 cable (DB9 Female connector on the long cable) of the
Cable assembly to the RS-232 end of the USB to RS-232 converter cable;
9. Please double check your connections and make sure it looks like the
schematic in the next image.

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
UPSTREAM DOWNSTREAM
Machine Machine

Upstream Downstream Upstream Downstream


Board flow Lower
Upper
RS-232
PC

24Vdc

Power
supply

SMEMA
Control box

Fig. 6 – SMEMA Extension Module in-line integration

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu
Specifications

Power
18 – 24Vdc / 100mA max.
FUSE 300mA / 250V Fast
12Vdc output @ 20mA max.
Insulation voltage: 250V max. (connectors limit)

Operating temperature
0 – 60 °C

Storage temperature
-10 – 80 °C

Dimensions
Control box (L x W x H) (mm): 115 x 90 x 35
Cable assembly length (m): RS-232 cable – 3;
Upper, Lower and Power cables – 0.6
SMEMA adaptor cables (m): 2

Printed at ICCO EMT Timisoara


Calea Torontalului km7
Timişoara 300633 Timiş
România
Tel.: +4(0)256-308.970
FAX: +4(0)256-308.977
e-mail: emt@icco.ro
WEB: http://www.icco.ro/emt

ICCO EMT Brasov ICCO EMT Timisoara ICCO EMT Ukraine ICCO EMT Hungary
Str. Scolii nr. 8, 500059 Calea Torontanului km 7, 300633 Str. Gonchara nr. 52, Kiev, 01054 Str. Angol nr 38, Budapest, 1149
tel.: +40 268-401.226 tel.: +40 256-308970 tel.: +380 44 5813381 tel: +36 1 2360338
fax: +40 268-401240 fax: +40 256-308977 fax: +380 44 5813381 fax: +36 1 2360339
emt@icco.ro emt@icco.ro e-mail: andrey.deriugin@icco.ro iccoemt@t-online.hu

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