Portfolio: Competency-Based Learning Material

PORTFOLIO
COMPETENCY-BASED LEARNING MATERIal
Sector : CONSTRUCTION
Qualification Title: CARPENTRY NC II
Unit of Competency: FABRICATE FORMWORKS
Module Title: FABRICATING FORMWORKS
Technical Education & Skills Development Authority

MT. CARMEL AGRI-TOURISM AND TRAINING CENTER INC.
Sitio Surcoc Dumayco,Peńarubia, Abra
HOW TO USE THIS COMPETENCY BASED LEARNING
MATERIAL
Welcome to the module in fabricating form works. This
module contain straining materials and activities for
you to complete. You are required to go through a
series of learning activities in order to complete each
learning outcome of the module. In each learning
outcome are Information Sheets, Self-Checks,
Operation Sheets and Job Sheets. Follow these
activities on your own. If you have questions, don't
hesitate to ask your facilitator for assistance. The goal
of this course is the development of practical skills.
To gain these skills, you must learn basic concepts
and terminology. For the most part, you'll get this
information from the Information Sheets and
multimedia materials This module was prepared to help
you achieve the required competency, in "Fabricating
Form works". This will be the source of information for
you to acquire knowledge and skills in this particular
competency independently and at your own pace, with
minimum supervision or help from your instructor.
Remember to: Work through all the information and
complete the activities in each section. Read
information sheets and complete the self-check.
Suggested references are included to supplement the
materials provided in this module. Most probably your
trainer will also be your supervisor or manager. He/she
is there to support you and show you the correct way
to do things. You will be given plenty of opportunity
to ask questions and practice on the job. Make sure
you practice your new skills during regular work shifts.
This way you will improve both your speed and
memory and also your confidence. Use the Self-checks,
Operation Sheets or Job Sheets at the end of each
section to test your own progress. When you feel
confident that you have had sufficient practice, ask
your Trainer to evaluate you. The results of
your assessment will be recorded in your Progress
Chart and Accomplishment Chart. JZGMSATQASYSTEM
Carpentry NC II
Fabricating Formworks
Date Developed: Aug. 1, 2011Document No. Issued by:
Page 2 of 33
Developed by: Glenn F. Salandanan Revision # ____
UNIT OF COMPETENCY : FABRICATEFORMWORKS
MODULE TITLE: FABRICATING FORM WORKS
MODULE DESCRIPTOR: This module covers the knowledge, skills andattitude in

selecting and preparing materials, toolsand equipment for fabricating form works,
laying-out, cutting to dimensions of form sheating andstiffeners and assembling
form panels.
NOMINAL DURATION:40 hrs.
CERTIFICATE LEVEL: NATIONAL CERTIFICATE LEVEL II PREREQUISITE:
SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:
LO 1. Prepare materials, tools and equipment for fabricating form
worksaccording to job requirements
LO 2. Lay-out and cut to dimension of form sheating and stiffeners
LO 3. Assemble form panels
Carpentry NC II
FabricatingFormworks
Date Developed:Aug. 1, 2011
Document No.Issued by:
Page
Developed by:Glenn F.SalandananRevision 3 of 33
# ____
ASSESSMENT CRITERIA:
1. Plans and details are correctly interpreted and identified according to jobrequirements
2. Materials, tools and equipment are identified consistent with jobrequirements
3. Materials and tools are properly stored and freed from defects.
4. Appropriate PPE are selected according to job requirements.
5. Form sheating and stiffeners are measured and marked according to jobspecifications
6. Form sheating and stiffeners are laid out and cut with tolerances of 3 mm for all
measurements and squareness
7. Appropriate PPE is used according to job requirements
8. Form panels and stiffeners are laid-out for pre-assembly
9. Form panels and stiffeners are pre-assembled
10.Form panels and stiffeners are checked for squareness according to jobrequirements
11.Form panels and stiffeners are assembled
12.Appropriate PPE is used according to job requirements and safetyregulations
13.Unexpected situations are responded to in line with company rules and regulations
JZGMSATQASYSTEM
Carpentry NC II
Date Developed:Aug. 1, 2011Document No.Issued by:
Page 4 of 33
Developed by:Glenn F.SalandananRevision # ____
LEARNING OUTCOME
NO. 1 Prepare materials, tools and equipment for fabricating formworks
CONTENTS:
Tools, materials and equipment for

fabricating formworks
•
Materials estimates
•
Mechanical properties of lumber
•
Economic use of materials
ASSESSMENT CRITERIA
1.Plans and details are correctly interpreted
and identified according to
jobrequirements2.Materials, tools and equipment
are identified consistent with
jobrequirements3.Materials and tools are
properly stored and freed from
defects.4.Appropriate PPE are selected
according to job requirements.
CONDITIONS:
You must be provided with the following:
1.WORKPLACE LOCATION
2.TOOLS AND EQUIPMENT
Claw Hammer
Pencil/Marking pen
Pull-Push Rule
Nylon String
Steel Square
Try-square
Hand Saw
Chalk Line
3 . TRAINING MATERIALS
Leaning Packages
Bond paper
Ball pens
Personal ProtectiveEquipment
Portable Circular Saw
Plan and working drawings
Lumber
Nails
Plywood
Manuals Related References
ASSESSMENT METHOD
PortfolioJZGMSATQASYSTEM
Carpentry NC II
Fabricating Formworks
Page 5 of 33
Learning Experience
PREPARE MATERIALS, TOOLS AND EQUIPMENT FOR
FABRICATINGFORM WORKS
Learning Activities Special Instructions
Read
Information Sheet No. 2.1-1
on Tools , materials and equipment for fabricating formworks
Answer Self-Check No. 2.1-1
Compare your answer to the answer key
Read Information Sheet No. 2.1-2
On Material for fabricating formworks
Answer
Self-Check No. 2.1-2 Compare your answer to the answer key
Read
o n Mechanical properties of lumber

Read
I n f o r m a t i o n S h e e t N o . 2 . 1 - 4 o n Economic
use of materials
Answer
Self-Check No. 2.1-
4C o m p a r e y o u r a n s w e r t o t h e a n s w e r k
eyJZGMSATQASYSTEM
Carpentry NC II
Page 6 of 33
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INFORMATION SHEET NO. 2.1-1TOOLS, MATERIALS AND

EQUIPMENT FOR FABRICATINGFORMWORKS
Refer to module on Stake-out Building Lines, Information
Sheet No. 1.1-4 onTools, Materials and Equipment in Staking-
out Building Lines
JZGMSATQASYSTEM
Carpentry NC II
Page 7 of 33
INFORMATION SHEET NO. 2.1-2 MATERIALS FOR FABRICATING

FORMWORKS
LEARNING OBJECTIVE:
Upon completing this section, you should be able to
KNOW the DIFFERENT MATERIALS for FABRICATINGFORMWORKS
and FORMWORK DETAILS.
A. Materials used for Formwork
Materials used for the construction of concrete
formwork range from traditional materials such as
wood, steel, aluminum, and plywood to nontraditional
materials such as fiberglass. Wood products are the
most widely used material for formwork.
1 . T i m b e r a n d P l y w o o d Timber and plywood
are thematerial used most for formworkbecause it is
high in quantity whereby the material is easy toget.
Besides that , timber andplywood can be handled
betterbecause it is easy to cut it and fixas a formwork.
This includes theeasy handling of it
.2 . M e t a l Panel Metal formwork has a very
highreuse potential. So it is moreeconomical than
timber whererepetitive work
is necessary.JZGMSATQASYSTEM
Carpentry NC II
Page 8 of 33
3 . P l a s t i c ( F R P ) Another material used here

is the fiberglass-reinforced plastic as a formwork.
Itsfunctions well because :
•
Moldability
•
Light weight
•
Strength
•
Toughness
B. Construction of Forms consist of:
1.
Plywood
- It is made in thicknesses of 1/4, 3/8, 1/2, 5/8,
and 3/4 inch, and in widths up to 48 inches. The 8-foot
lengths are most commonly used. The6/8- and 3/4-
inch thicknesses are most economical.2.
Supporters or studs
- Vertical studs make the sheathing rigid. These
studsare generally made from 2 x 4 lumber. Studs also
require reinforcing whenthey extend more than 4
feet.3.
Braces
- Braces give the forms stability. The most common
brace uses ahorizontal member and a diagonal member
nailed to a stake and to thestud or wale. The diagonal
member of the brace should make a 30° angle with the
horizontal member.4.
Spacer
- Spreaders must be placed near each
tie wire. Spreaders are cut tothe same length as the
thickness of the wall and placed between the
twosheathing surfaces of the forms.5.
Tie Wire
- Tie wires hold the forms secure against the lateral
pressures ofunhardened concrete. Double strands are
always used. Ties keep wallforms together as
the concrete is positioned. The tie wire is made taut
bytwisting it with a smooth metal rod or a spike.6.
Assorted CWN
- refers to the different size of nail ranging from 1”-4”
(25 mm-100 mm) in length.
C. Formwork detail for different structural members
In concrete construction formwork is commonly
provided for the followingstructural
members:JZGMSATQASYSTEM
Carpentry NC II
Page 9 of 33
1. Formwork for sloping side column

It consists of
•
Side Supports
•
Side Planks
•
Cleats
2. Wall foundations
It consists of:
•
Plywood Sheeting
•
Struts
3. Formwork for Wall
It consists of:
•
Timber sheeting
•
Vertical posts
•
Horizontal members
•
Rackers
•
Stakes
•
WedgesAfter completing one side of
formworkreinforcement is provided at the place thenthe
second side formwork is provided.4.
Formwork for Column
It consists of the following:
•
Side & End Planks
•
Yoke
•
Nut & BoltsTwo end & two side planks are joined by
theyokes and bolts.JZGMSATQASYSTEM
Carpentry NC II
Page 10 of 33
5.
Formwork for Slabs & beams
It consists of:
•
Sole plates
•
Wedges
•
Props
•
Head tree
•
Planks
•
Batten
•
Ledgers
- Beam formwork rests on head tree- Slab form work
rests on battens and joists- If prop height are more than 8’
providehorizontal braces
6. Formwork for Stairs
It consists of:
•
Vertical & inclined posts
•
Inclined members
•
Wooden Planks or sheeting
•
Stringer
•
Riser
Cancel Anytime.
SELF- CHECK NO. 2.1-2

Check your mastery in materials in fabricating forms by
completing the tasksbelow.
MULTIPLE CHOICE:
Read the statement carefully. Choose the letter of the
correctanswer. Write the letter of your choice on the
space provided.
________1.These materials are used
for most formwork because it is high inquantity
whereby the material is easy to get.a.
Earthb. Metal Panelc. Timber and plywoodd. Plastic
________2.These material is more economical
than timber where repetitive work is necessarya.
Earthb. Metal Panelc. Timber and plywoodd. Plastic
________3.These make the sheathing rigid and
are generally made from 2 x 4 lumber.a. Bracesb.
Spacerc. Supportersd. Tie wire
_ _ _ _ _ _ _ _ 4 . I t g i v e s t h e f o r m s s t a b i l i t y . a.
Bracesb. Spacerc. Supportersd. Tie wire
________5.Which of the following is not
a member of formworks for column?a.
Rackersb. Side & End Planksc.Yoked . N u t
& B o l t s JZGMSATQASYSTEM
Carpentry NC II
Page 12 of 33
ANSWER KEY 2.1-2

Check your answer with the answer key below. If you
fail to get it right, referback to corresponding resources
until you make
it perfect.1.C2.B3.C4.A5.AJZGMSATQASYSTEM
Carpentry NC II
Page 13 of 33
INFORMATION SHEET NO. 2.1-3MECHANICAL PROPERTIES OF

LUMBER
LEARNING OBJECTIVE:
U p o n c o m p l e t i n g t h i s s e c t i o n ,
y o u s h o u l d b e a b l e t o
KNOW
the
MECHANICAL PROPERTIES
of
LUMBER.
Basic understanding of mechanical propert
i e s o f l u m b e r i s n e c e s s a r y f o r concrete
formwork design. Wood is different from any other
structural material in thatallowable stresses of wood
are different according to the orientation of the wood.
A. Bending Stresses
The figure below shows a simply supported wood beam
with a concentratedload applied at the midpoint. This
process results in bending. The lumber is
stressedinternally to resist the external loads. Bending
in a member causes tension forces inthe extreme fibers
along the face farthest from the load and causes
compression inthe fiber along the side closest to
the applied load. The maximum stress induced inthe
fibers, which occurs at the edges, is referred to as the ‘‘
extreme fiber stress inbending
.’’ This stress is highly dependent on the parallel-to-
grain strength of the wood in both tension and
compression.
B. Modulus of Elasticity (MOE)
Modulus of elasticity is a measure of stiffness. This
factor (MOE) is arelationship between the amount of
deflection in the member and the value of loadapplied
that causes the deflection. The amount of deflection
depends on the size ofthe member, the span between
the supports, the load, and the particular
memberspecie of wood. The parallel-to-grain MOE (i.e.,
the stiffness when wood is pushed orpulled parallel to
the wood grain) is about 30 times greater than the
perpendicular-to-grain MOE.
Bending stress
C.Tensile and Compressive Strengths
Tensile strength is a measure of the ability of wood to
resist pulling forces. Onthe other hand, compressive
strength is a measure of the ability of wood to
resistpushing forces. For clear wood (wood without
defects), the tensile and compressivestrengths for
parallel-to-grain loads are approximately 10 times
greater than for loadsapplied perpendicular to the wood
grain.
INFORMATION SHEET NO. 2.1-4

ECONOMIC USE OF MATERIALS
LEARNING OBJECTIVE:
KNOW
the
ECONOMICSUSE of MATERIALS
Formwork is the largest cost component for a typical
multistory reinforcedconcrete building. Formwork
cost accounts for
40 to 60 percent
of the cost of theconcrete frame and for approximately
10 percent of the total building cost.
Timber
is an economical material of formworks construction
but it has a shortlife span. As the reusability of timber
formwork is low and it can only be reused 8-15times,
several sets of timber formworks are needed for a
high-rise building or a largeproject. Hence, the cost of
the formwork is high in long run.
Steel formworks
might have the high cost at the beginning of
theconstruction but as steel formwork has a long
lifespan and high reusability; it cansave the cost in long
run. This is because less replacement of old formwork
isneeded. It can save concrete volume needed because
it can form a long spancomparing to timber formwork.
A. Tips for avoiding waste construction materials
1.Study carefully the plan and detailed
drawing.2.From the given detailed drawing, you
can study its different parts, including sizes of
these parts3.Cutting lumbers, always refer to the
schedule of cutting4.Always determine the
methods of measurement used in the plan for
marking5.Always
remember the principles for cutting “
measure twice and cut once”
6.In cutting lumber and plywoods, always use
effective tools.JZGMSATQASYSTEM
Carpentry NC II
Page 16 of 33

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Check your mastery in the economic use of materials
by completing the tasksbelow.
ENUMERATION:
1.Explain the differences of using timber
formworks from steel formworks (7 points).
2.Enumerate at least three (3) in avoiding
waste on construction materials used in
fabricating formworks. JZGMSATQASYSTEM
Carpentry NC II Fabricating Formworks
Page 17 of 33
ANSWER KEY 2.1-4

Check your answer with the answer key below. If you
fail to get it right, referback to corresponding resources
until you make it perfect.1.Timber is more
economical material in formwork construction
but it has ashorter life span and it can be reused 8-
15 times only while steel formworksmight have the
high cost at the beginning of the construction but
as steel formwork has a long lifespan and high
reusability in long run because less replacement of old
formwork is needed. It can save concrete volume
needed because it can form a long span comparing to
timber formwork.
2.Answers are any of the following
• Study carefully the plan and detailed drawing
• From the given detailed drawing, you can study its
different parts,including sizes of these parts
• Cutting lumbers, always refer to the schedule
of cutting
• Always determine the methods of measurement used
in the plan formarking
• Always remember the principles for cutting “measure
twice and cut once”
• In cutting lumber and plywoods, always use effective
tools.
LEARNING OUTCOME NO. 2
Lay-out and cut to dimension of form sheating and stiffeners CONTENTS:
•Form design
•Prefabrication of formwork panels
ASSESSMENT CRITERIA
1.Form sheating and stiffeners are measured and marked according to job
specifications
2.Form sheating and stiffeners are laid out and cut with tolerances of + 3mm for
all measurements and squareness
3. Appropriate PPE is used according to job requirements
CONDITIONS:
1 WORKPLACE LOCATION
2. TOOLS AND EQUIPMENT
•Claw Hammer
•Pencil/Marking pen
•Pull-Push Rule
•Nylon String
•Steel Square
•Try-square
•Hand Saw
•Chalk Line
3.TRAINING MATERIALSLeaning PackagesBond paperBall pens
•Personal ProtectiveEquipment
•Portable Circular Saw
•Plan and working drawings
•Lumber
•Nails
•PlywoodManualsRelated References
ASSESSMENT METHOD
Portfolio Demonstration
Learning Experience
LAY-OUT AND CUT TO DIMENSION OF FORM SHEATING ANDSTIFFENERS
L e a r n i n g A c t
i v i t i e s S p e c i
a l I n s t r u c t i
o n s
Read
Information Sheet No. 2.2-1on Form design

Answer
Self-Check No. 2.2-
1C o m p a r e y o u r a n s w e r t o t h e a n s w e r key
Read
o n Prefabrication of formwork panels
Perform
Operation Sheet No. 2.2-2 on Prefabricate Form Panels and Stiffeners
Evaluate your own work using the Performance Criteria ChecklistPresent
your work to your trainer forevaluationKeep a copy of your work for
the nextactivitiesJZGMSATQASYSTEM
Carpentry NC II
Page 20 of 33

FORM DESIGN
LEARNING OBJECTIVE:
Upon completing this section, you should be able to;

 KNOW the IMPORTANCE OF FORMWORKS, FACTORS INFLUENCING
FORM DESIGN and FORM CHARACTERISTICS.
Form
is a temporary boarding, sheating or pan used to produce the desire
dshape and size of concrete. The structural members of a building are built-up
into its desired shape and dimension through the use of forms which serve
as mold for the mixed concrete. Concrete mixture is generally semi-fluid that
reproduces the shape of anything into which it is poured. Concrete form should
be water tight, strong enough and rigid to sustain the weight of the concrete.
It should be simple and economically designed in such manner that they are
easily removed and reassembled without damaged to themselves or to the
concrete.
A. Form Design
1. Importance of Formwork
•Protects the concrete
•Aids in the curing of the concrete
•Supports any reinforcing bars or conduit embedded within it
•Represents up to one-third of a concrete structure's total
cost2. Factors influencing form design
•Nature of the structure
•Availability of equipment and form materials
•Anticipated reuse of the forms
•Familiarity with construction methods that influence the formworkdesign
•Strength of the forming materials and the loads they must support
•Concrete's final shape, dimensions, and surface finish
B. Form Characteristics
1.Ensure that the forms are tight, rigid, and strong. Loose forms permit
loss of cement which can result in--
• Honeycombing
. Honeycombing is when the concrete is not satisfactorily consolidated or
vibrated air pockets form within the concrete and present a pocked appearance.
•Sand streaking.
Sand streaking occurs when concrete loses too much water due to
loose forms; the water carries sand with it through the gaps in the
formwork and causes streaking.
2.Ensure that the forms are braced enough to align them and strong
enough to hold the concrete.
3.Take special care in bracing and tying down forms used for
configurations, such as retaining walls. Ensure that the forms are wide
at the bottom and taper toward the top.
4.Ensure that wall forms are braced properly. The concrete in wall forms,
such as the first pour, tends to lift the form above its proper elevation.
5.Reuse forms by constructing them in a manner that allows easy
removal and replacement with minimal damage.

Check your mastery in form designs by completing the tasks below.
ENUMERATION:
1 . W h a t a r e t h e im p o r t a n c e o f f o r m w o r k s? G i ve a t l e a s t 2
a. ___________________________
b. __________________________
2 . W h a t a r e t h e fa c t o r s i n f l u e n c i n g f o r m d e s i g n s ? E n u m e r a t e
at least 3
a___________________________
b. ___________________________
c. ___________________________
3.What are the 2 results of loose forms?
a. ___________________________
b. ___________________________
ANSWER KEY 2.2-1
Check your answer with the answer key below. If you fail to get it right,
referback to corresponding resources until you make it perfect.
1.Importance of formworks are(any of the following answers):
a. Protects the concrete
b. Aids in the curing of the concrete
c. Supports any reinforcing bars or conduit embedded within it
d. Represents up to one-third of a concrete structure's total cost
2.Factors influencing form design are(any of the following answers):
a. Nature of the structure
b. Availability of equipment and form materials
c. Anticipated reuse of the forms
d. Familiarity with construction methods
e. Strength of the forming materials and the loads they must support
f. Concrete's final shape, dimensions, and surface finish
3.Loose forms results in:
a. honey combing
b. sand streaking
JZGMSATQASYSTEM
Carpentry NC II
Page 24 of 33

PREFABRICATION OF FORMWORK PANELS
LEARNING OBJECTIVE:
Upon completing this section, you should be able to;
 KNOW the DIFFERENT HAND TOOLS and MACHINE USED

and the PROCEDURES in PRE-FABRICATING FORMWORK
PANELS.
Prefabricated formwork panels are indispensable for beam and

column formworks. Prefabricated formwork panels, however,
are also recommended for series production of foundation and
ceiling formworks. In that case the construction of the panels
differs from that of panels for beam and column formworks but
the technology of prefabrication is the same.
A. Hand tools and machines
•
Circular saw
•
hand saw
•
hammer
•
wrecking bar
•
folding rule
•
try square
•
measuring rods
B. Procedure
1 . P r e p a r e t h e w o r k . Make
available the tools and materials. A work
table is to be manufactured2.Enter all
sizes required from the working
drawing.Derive the sizes from the
dimensions of the column for which the
formwork isto be made. Prepare the size
distribution of the stiffeners in
particular.3 . C u t u p
t h e b o a r d s . Locate the sizes of the
forms to the plywood at both ends then
using yourchalk line, mark the boundaries to
be cut.. Do not place the rough edge of
theboard to the inside of the
formwork. Always consider the economy use
ofmaterials.
Note: If you use circular saw for cutting plywood ask
the Permission ofyour teacher
4.Cut the stiffeners straps to length.
Use 2”X 2” lumber for the stiffener.
Butt joint is commonly used in this
construction. Adopt the schedule for
cutting.5.After cutting, arrange and
classify cut members ready for
assembling.
OPERATION SHEET NO. 2.2-2

Title:Prefabricate Form Panels and StiffenersPerformance Objective:Given the
necessary materials, you should be able to pre-fabricate form panels and
stiffenersSupplies and Materials:Working Drawing/ PlanLumber, plywood, fastenersTools and
Equipment:
•
circular saw
•
hand saw
•
hammer
•
wrecking bar
•
folding rule
•
try square
•
measuring
rodsSteps/Procedure:1 . P r e p a r e t h e
w o r k . 2.Enter all sizes required from
the working drawing shown
below.3 . C u t u p t h e b o a r d s . 4.Cut
the stiffeners straps to length. Use 2”X
2” lumber for the stiffener. Butt joint is
commonly used in this construction. Adopt
the schedule for cutting.
Note: If you use circular saw for cutting plywood ask
the permission ofyour teacher
5.After cutting, arrange and classify
cut members ready for
assembling.Assessment
Method:PortfolioDemonstrationJZGMSATQA
SYSTEM
Carpentry NC II
Date Developed:Aug. 1, 2011Document
No.Issued by:
Page 26 of 33
Developed by:Glenn F.SalandananRevision
# ____

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PERFORMANCE CRITERIA CHECKLIST

Name of Trainee:_____________________
_________ Date: __________________
O
1.Did Imeasure and mark form sheat
ing/board according to plan?
2.Did I measure and mark form
stiffeners according to plan?
3.Did I use appropriate personal
protective equipment in cutting formwork
materials? JZGMSATQASYSTEM
Carpentry NC II Fabricating Formworks
Date Developed: Aug. 1, 2011
Document No. Issued by:
Page 27 of 33
Developed by:GlennF.SalandananRevision # ____
LEARNING OUTCOME NO. 3Assemble form panelsCONTENTS:

•
Assembling form panels and stiffeners
ASSESSMENT CRITERIA
1.Form panels and stiffeners are laid-out for pre-assembly
2.Form panels and stiffeners are pre-assembled
3.Form panels and stiffeners are checked for squareness according to
jobrequirements
4.Form panels and stiffeners are assembled
5.Appropriate PPE is used according to job requirements and safetyregulat
ions6.Unexpected situations are responded to in line with company rules a
ndregulations
CONDITIONS:
1.WORKPLACE LOCATION
2.TOOLS AND EQUIPMENT
•
Claw Hammer
•Pencil/Marking pen
•Pull-Push Rule
•Nylon String
•Steel Square
•Try-square
•Hand Saw
•Chalk Line
3.TRAINING MATERIALS Leaning Packages /Bond paper/Ball pens
•Personal Protective Equipment
•Portable Circular Saw
•Plan and working drawings
•Lumber
•Nails
•Plywood Manuals Related References
ASSESSMENT METHOD
PortfolioJZGMSATQASYSTEM
Carpentry NC II
Date Developed:Aug.1,2011Document No.Issued by:
Page 28 of 33
Developed by:GlennF.SalandananRevision # ____
Learning Experience
ASSEMBLE FORM PANELS
Learning Activities Special Instructions
Read Information Sheet No. 2.3-1
On Assembling form panels and stiffeners
Perform Operation Sheet No. 2.3-1
On Assembling form panels and stiffeners
Evaluate your own work using the Performance Criteria

Present your work to your trainer for evaluation
Keep a copy of your work for the nextactivities JZGMSATQASYSTEM
Carpentry NC II
Page 29 of 33
INFORMATION SHEET NO. 2.3-1ASSEMBLING FORM PANELS AND

STIFFENERS
LEARNING OBJECTIVE:
PERFORM thePROCEDURES in ASSEMBLING FORM PANELS AND
STIFFENERS.
A. Procedure in Assembling Form Panels and Stiffener using Plywood
andLumber
1.Prepare all the materials and tools needed.2.Position materials such as
form sheating and stiffener correctly. The stiffenershould be consistent
with standard spacing for studs or nailer with toleranceof + 10 mm.
O.C.3 . A s s e m b l e f o r m p a n e l s . C h e c k f o r
squareness
levelness
and
alignment
tospecified tolerance. Make sure that the smooth side of the board is
placedoutside the frame4 . N a i l t h e f o r m s h e a t i n g t o t h e s t i f f e n e r
u s i n g a s m a n y n a i l s a s n e c e s s ar y t o make the panel stable in
itself. Fasten first the two sides of the form sheating with the stiffeners
making sure it is flushed to its edges.
Then fasten the ribs for strength at 50 cm. apart.
Drive 3” CWN to fasten it.
Note:
Always check for squareness.5.Clinch the nail tips. Turn over the panel
and clinch the penetrated nail tips.6.Check form panels in compliance with
job requirement.7.Label the finished form accordingly as specified in the
working drawing.JZGMSATQASYSTEM
Carpentry NC II
Page 30 of 33
ctor: CONSTRUCTIONQualification Title: CARPENTRY NC IIU n i t o f
Competency:FABRICATE
FORMWORKSM o d u l e T i t l e : F A B R
I C A T I N G F O R M W O R K S Technical
Education and Skills Development Authority
Jacobo Z. Gonzales Memorial School of Arts and Trades
San Antonio, Biñan CityJZGMSATQASYSTEM
Carpentry NC II
Page 1 of 33
B. Procedure in Assembling Form Panels using Forming Boards

1.Prepare the work.
Make available the tools and materials. A work table is tobe manufactured
2.Enter all sizes required into the working
drawing. Derive the sizes fromthe dimensions of the beam for which the
formwork is to be made. Preparethe size distribution of the cover straps in
particular.
3.Cut up the boards
. The board width should not exceeded 140 mm. Do notplace the rough
edge of the board to the inside of the formwork
4.Cut the stiffening cover straps to length
. Cover straps to have a width ofapprox. 55 mm with 25 mm projection
for comer joints!
5.Put the cover straps on the arranged boards according to the
sizedistribution made
. Use measuring rod, if necessary!
6.Nail the cover straps on the board−panel
. It is provisional nailing withshort nails (40 mm). Use as many nails as
necessary to make the panelstable in itself.
7.Nail the cover straps on the boards from the opposite side
. Turn overt h e p r o v i s i o n a l l y n a i l e d b o a r d − p a ne l a n d n a i l i t w i t h
7 0 m m l o n g n a i l s . T w o nails per board are to be diagonally arranged
at the cover strap joint!
8.Clinch the nail tips
. Turn over the panel again and clinch the penetrated nail tips!

Title:Assemble Form Panels and StiffenersPerformance
Objective:Given the necessary materials, you should beable to assemble
form panels and
stiffenersSupplies and Materials:Working Drawing/ PlanLumber,
plywood, fastenersTools and Equipment:
•
Hammer
•
Marking Tools
•
Measuring Tools
•
Steel Square
•
Try-square
•
PPESteps/Procedure:1.Prepare all the materials
and tools needed.2.Position materials such as form sheating and stiffener
correctly. Thestiffener should be consistent with standard spacing for
studs or nailer withtolerance of + 10 mm. O.C.3.Assemble form panels.
Check for
squareness
and
alignment
to specifiedtolerance. Make sure that the smooth side of the board is
placed outsidethe frame.4.Nail the form sheating to the stiffener using as
many nails as necessary tomake the panel stable in itself. Fasten first the
two sides of the formsheating with the stiffeners making sure it is flushed
to its edges.
Thenfasten the ribs for strength at 50 cm. apart.
Drive 3” CWN to fasten it.
Note:
Always check for squareness.5.Clinch the nail tips. Turn over the panel
and clinch the penetrated nail tips.6.Check form panels in compliance with
job requirement.7.Label the finished form accordingly as specified in the
working drawing.Assessment
Method:PortfolioDemonstrationJZGMSATQASYSTEM
Carpentry NC II
Page 32 of 33

Portfolio: Competency-Based Learning Material

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PORTFOLIO

COMPETENCY-BASED LEARNING MATERIal

Qualification Title: CARPENTRY NC II

Unit of Competency: FABRICATE FORMWORKS

Module Title: FABRICATING FORMWORKS

Technical Education & Skills Development Authority

UNIT OF COMPETENCY : FABRICATEFORMWORKS

MODULE TITLE: FABRICATING FORM WORKS

MODULE DESCRIPTOR: This module covers the knowledge, skills andattitude in

NOMINAL DURATION:40 hrs.

CERTIFICATE LEVEL: NATIONAL CERTIFICATE LEVEL II PREREQUISITE:

SUMMARY OF LEARNING OUTCOMES:

NO. 1 Prepare materials, tools and equipment for fabricating formworks

Tools, materials and equipment for

o n Mechanical properties of lumber

Start Free Trial

INFORMATION SHEET NO. 2.1-1TOOLS, MATERIALS AND

INFORMATION SHEET NO. 2.1-2 MATERIALS FOR FABRICATING

3 . P l a s t i c ( F R P ) Another material used here

1. Formwork for sloping side column

SELF- CHECK NO. 2.1-2

ANSWER KEY 2.1-2

INFORMATION SHEET NO. 2.1-3MECHANICAL PROPERTIES OF

INFORMATION SHEET NO. 2.1-4

Trusted by over 1 million members

Start Free Trial

SELF- CHECK NO. 2.1-4

ANSWER KEY 2.1-4

Information Sheet No. 2.2-1on Form design

INFORMATION SHEET NO. 2.2-1

Upon completing this section, you should be able to;

SELF- CHECK NO. 2.2-1

INFORMATION SHEET NO. 2.2-2

 KNOW the DIFFERENT HAND TOOLS and MACHINE USED

Prefabricated formwork panels are indispensable for beam and

OPERATION SHEET NO. 2.2-2

Trusted by over 1 million members

PERFORMANCE CRITERIA CHECKLIST

LEARNING OUTCOME NO. 3Assemble form panelsCONTENTS:

Evaluate your own work using the Performance Criteria

INFORMATION SHEET NO. 2.3-1ASSEMBLING FORM PANELS AND

B. Procedure in Assembling Form Panels using Forming Boards

OPERATION SHEET NO. 2.3-1

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