Pump Performance Test 3

8/4/2019 Pump Performance Test Procedure Sheet 3 | Pump | Valve
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Pump Performance Test

Procedure Sheet 3 
Uploaded by renjithv_4 on Jun 18, 2014
Pump Performance Test Procedure Sheet

3 Full description AST Heating Coil SOLVING LIQUID M-506 Co2
Design… HAMMER… Corrosion Model
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Test Procedure
1. Basic Pump Performance Tests
1.1 Verify all pump prefunctional checklists are complete . Prior to perform
tests, the commissioning pre-start, start-up, and verification checklists shou
as well as applicable manufacturer's pre-start and start-up recommendation
checklist items include, but are not limited to, the following:
1.1.1 If needed, insert a list of things that should occur during correct op
of the test. Control system point-to-point checkout is complete to e
input/output points are wired correctly, and all actuators and relay
respond to control signals.
1.1.2 Power is provided to each pump assembly at proper voltage and ph
an alternative to verifying phase rotation, pump rotation should be
1.1.3 The system has been proportionally balanced with all control valv
with a diversity factor, the number of valves required to represent
condition) fully open and the number of pumps required to serve th
condition in operation.
https://www.scribd.com/document/230250232/Pump-Performance-Test-Procedure-Sheet-3 1/8
1.1.4 All necessary sensors are calibrated.
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1.1.5 Access to pumps and all
replacement.
components is acceptable 
 for testing,mai
1.1.6 Locations of all pumps, valves, and other system components are c
correctly located on as-built drawings.
1.1.7 Fill pressure and expansion protection is checked (if necessary- re
engineer’s requirements and contractor’s as-filled pressure and qu
1.2 Prepare for tests. Make sure all documentation and resources are re
1.2.1 Evaluate instrumentation required for test. If using digital pressur

equipment in addition to the existing equipment, ensure that it is c
existing instrumentation on the pumps, use the same gauge to mea
AST Heating Coil SOLVING LIQUID M-506
and Co2
discharge ASTM-D2688
pressures, if possible,Plant Water hammer
to reduce measurement errors
Design… HAMMER… Corrosion Model Corrosion Rate… Commissioning …
minimize the possibility that any error in a single gauge (i.e. calibr
when the discharge and suction pressures are subtracted to calcula
pressure. However, the error associated with individual gauges ca
impact the calculated differential pressure and may lead to improp
Pressure measurements must be made on the inlet and outlet flang
since this is where the manufacturer measures pressure when deve
curves. Measuring
into the test pressure
and may lead to at any other
improper location
system will introduce er
analysis.
1.2.2 Sketch a simple system diagram, showing all pumps, valves, and o
components.
1.2.3 Obtain pump curves for all pumps in the system. Certified curves
provided are preferable to catalog data that applies generally to the
model.
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1.2.4 Obtain contact

contact information for the chiller or boiler
boiler representative
representative w
test results with regard to chiller or boiler performance. Most equ
efficiently
efficientl y and effectively under a range of water flow rates. Henc
operation may be further optimized if “design” flow rate can be m
having an adverse impact on the equipment being served. Howeve
construction projects, deviations from the design requirements sho
with the testing and balancing contractor and approved by the engi
1.2.5 Coordinate as necessary with the trades, in particular the TAB and
contractors.. System balance must
contractors must be complete and a controls tech
AST Heating Coil SOLVING LIQUID needed to manipulate isolation and Plant
M-506 Co2 ASTM-D2688 control valves as Water hammer
necessary to a
Design… HAMMER… Corrosion Model
test conditions. Corrosion Rate… Commissioning …
1.3 Specify participants and roles/responsibilities. The testing guidance

guidance p
document can assist in verifying proper system performance in both new c
existing building applications. The following people may need to particip
process. Refer
description to the
of the Funcroles
Functional
general tionaland
Tesresponsibilities
Testing
ting Basics
Basics section
of theof
ofparticipants.
the Functional
Functional
ThT
responsibilities should be customized based on actual project requirements
New Construction Project Existing Building Projec

Commissioning Provider Commissioning Provider
Mechanical Contractor Building Operating Staff
Control Contractor Controls Contractor
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1.4 Document as-found status of system. Physically inspect all the compo
to document theirScribd members
condition can read and
and specifications download
prior full the tests.
to beginning
1.4.1 Document the documents. Yourof
as-found status first
all30 days pumps,
related are free!chillers, boiler
cooling towers, and valves including positions, temperatures, kW,
Continue
available indications Reading With
of the operating state.Trial
1.4.2 Document all pump and motor nameplate data.
1.4.3 Check the operation of all valves that will be adjusted during the t
cannot be adjusted without damaging them, the test may not be fea
should be capable of fully opening and closing. DOCUMENT TH
ALL VALVES PRIOR TO ANY ATTEMPT TO REPOSITIONIN
Check for strainer pressure drop.
1.5 Prior
strainer must be assessed to ensure that to running
excessive performance
pressure drops dotests,
tests, th
not inv
results or cause equipment damage.
1.5.1 Ensure that all system control valves are fully open (or are at the m
flow position). If the system includes VFDs, ensure that these are
Ensure that all isolation valves are fully open. If this is not possib
condition as close as possible at the time of test. Balancing valves
not be opened since this alters the proportional balance of the syst
not be opened, since this alters the proportional balance of the syst
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1.5.2 With the pump running,record pressure ahead
pressure.
of the strainer and t

1.5.3 Calculate strainer pressure drop.
1.5.4 If the strainer pressure drop is excessive, suspend the test and insp
strainer.
AST Heating Coil SOLVING LIQUID M-506 Co2 ASTM-D2688 Plant Water hammer

1.6 Test pump with discharge valve in as-found position . Initially docume
of the pump with its current valve position

position,, to record “as found” performan
discharge valve
valve position so it can be returned to this position after the othe
pump running,
running, record the following:
1.6.1 Pump suction pressure.
1.6.2 Pump discharge pressure.
1.6.3 Motor current
current (all phases).
phases). Note that
that if the measured current is clo
load current for the motor, step 1.8 of the test with should be cond
because the motor can
can become
become overloaded
overloaded when operated with dis
open.
open. If the “as
“as--found” measured current is very close to the rated
of the motor,
to ensure motor does
the motor current
notshould also
operate be overloaded
at an measured during the wi
condition, w
motor damage.
1.6.4 Motor volts (all phases). Verify that input voltage is near the nam
ensure proper voltage is applied to the motor and to determine if th
imbalance between legs in a 3-phase circuit, which may impact mo
1.6.5 Document any other secondary indicators deemed desirable. Poss
motor and/or pump speed and the pressure drop across the tube bu
by the pump.
pump.
1.7 pump
Test pump with discharge valvebe
. ThisYou're befully
doneclosed. —
A pump shutoff tes5t is
test us
impeller
impeller size
size. should Reading a Preview
quickly
quickly in no more
in than minu
flow situation can cause overheating in the pump. Also, coordinate with th
prior to shutting Scribdthe
shutting down thmembers
e pump and can read andflow
disrupting download syfull
to the system.
stem. It may
turn on a second parallel pump before
documents. Yourshutting downare
first 30 days thefree!
pump under test t
the system. Turn the pump off and close close the discharge valve. Briefly resta
record the following, and then turn the pump off again:
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1.7.1 Pump suction pressure.
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1.8 Test pump with valve fully open. To determine the performance
performance point a
a test with the discharge valve wide open. With the pump off, adjust the d
the fully open position. Turn the pump on. If a second pump was started t
during the shut-off test, turn it back off so you are testing the system with o
running and record the following:
1.8.1 Pump suction pressure.
AST Heating Coil SOLVING LIQUID
1.8.3 M-506 Co2
Motor ASTM-D2688
amps (all phases).
amps Plantamperage measured
If the motor Water hammer
in secti
secti
rated full-load amperage, then measure motor amperage during the
to maximum allowable amperage, as determined by:
Max Amps = Rated full-load amps × motor service factor
If measured amperage exceeds maximum allowable amps, do not o
for more than 2 minutes to prevent motor damage.
1.9 Return to normal. After conducting the tests, return the system and equip
1.9.1 Return discharge valve to original position.
1.9.2 Remove all test equipment.

1.9.3 Return the system to the state it was operating in at the start of the test or as r
by the operating
operating staff.
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8/4/2019 Pump Performance Test Procedure Sheet 3 | Pump | Valve

Pump Performance Test

Pump Performance Test Procedure Sheet

Download 1 of 4  Search document 

1.2.1 Evaluate instrumentation required for test. If using digital pressur

Pages 2-4 for members only 

Unlock Full Access with a 30 Day

1.2.4 Obtain contact

1.3 Specify participants and roles/responsibilities. The testing guidance

New Construction Project Existing Building Projec

of the pump with its current valve position

1.7.2 Pump discharge pressure.

1.9.1 Return discharge valve to original position.

1.9.2 Remove all test equipment.

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Share this document

Documents Similar To Pump Performance Test Procedure Sheet 3

AST Heating Coil SOLVING LIQUID M-506 Co2 ASTM-D2688 Plant W

More From renjithv_4

Systems New LV Cable 9556 - CM-707 - Commissioning Commissioning S

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