Testing - Transformer

8/4/2019 Testing & Commissioning Manual SEC | Relay | Transformer
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Testing & Commissioning Manual
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Testing & Commissioning Manual for GIS and AIS

Switchgear and Check lists for Pre-commissioning Commissioning Precommissioning Pre-
Tests Full description Procedure procedures of… Commissioning…
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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

Procedure procedures of… Commissioning… Commissioning… Commissioning … Guideline
TRANSMISSI
Related titles PRE-COMMISSIONING TEST
Title: Index Number:

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Prepared By:

T-PreCom-1000-R0
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PRE-COMMISSIONING TEST Pre-Commissioning

Revised By:
Committee
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PROCEDURES FOR of SEC
125  Search document 
TRANSMISSION Recommended By:
ELECTRICAL INSTALLATIONS Mohammad S. AL-Rafaa
Approved By:
I.Y. Al-Hamoudi, Vice President CTA

Commissioning 1.0Precommissioning
INTRODUCTIONPre- Pre Checklist for Pre Commissioning
Proper pre-commissioning of new electrical equipment is important to prove that
been properly shipped and correctly erected and installed. This Procedure highlight
related to proper pre-commissioning of new electrical equipment.
As a general practice, all equipment is tested in the factory before delivery to the sit
testing at site is done to prove that:
• No equipment was subjected to any damage during transportation.

• All equipment has been installed correctly.
• All equipment is working in coordination with other equipment, as specified.
• All the protection and control schemes are working in accordance with relev
protection requirements.
• All equipment has been adjusted properly in accordance with approved sett
• The installation is safe for putting into service.
1.1 Purpose
The main purpose of this procedure is
1.1.1 To provide guidelines to the witnessing engineer or techni

at site during the pre-commissioning test period.
1.1.2 To provide the minimum tests to be performed on th
contractor, who has to prepare his work according to this Pr
1.2 Procedure
This Procedure is divided to two parts: the first part describes organizing th
during and after pre-commissioning tests.
The second part concerns the mechanical checks, inspections and e

performed on the equipment before commissioning the equipment into servi
PART I. ORGANIZATION OF THE WORK SITE FOR PRE-COMMISSIONING
PART II. MECHANICAL TESTS, VISUAL INSPECTIONS AND ELECTRICAL TES
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TRANSMISSI
PRE-COMMISSIONING TEST
PART I
Title: In
PART I: ORGANIZATION OF THE WORK

AT SITE FOR PRE-COMMISSIONING
P
1.0 INTRODUCTION
Pre-commissioning tests for a new or reinforcement project are to be checked thor

by SEC Commissioning engineer or technician. During the course of the comm
observed that at many stages the contractors are not ready and consequently
personnel have to wait with the result that some tests may be missed or ignored. A
to check the complete readiness of the contractor before the pre-commissioning t
commissioning engineer/technician for applying commissioning tests as per
Procedure. This document briefly outline the necessary steps to be followed to e
are ready to start the pre -commissioning in order to reduce or maintain the approv
and control the quality of the commissioning test.
The main purpose of this procedure is to provide necessary guidelines to ensure

contractors to start the pre-commissioning testing of new or reinforcement projects
perform the pre-commissioning tests ensuring that:
• The project is ready for pre-commissioning tests.

• The contractor is fully equipped and ready from all aspects to start the pre-c
• The time for witnessing the pre-commissioning tests is at minimum dura
performance.
Related titles2.0 PROCEDURES


2.1 Project Management Responsibility
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Project Management shall confirm the readiness of the contractor from

inspection shall be conducted with commissioning personnel and the con
contractor’s readiness to start the project after written confirmation
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is r
Management.
2.1.1 Contents of Confirmation Letter
The Confirmation Letter shall, at minimum, contain:

Procedure procedures of…
• Equipment is installed and has been inspected and satisfie
Commissioning… Commissioning… Commissioning … Guideline
Quality section.
• Availability of contractor’s qualified manpower and testing e
• Availability of tools and test equipment with one-year valid c
•• Insulation Resistance test and pre check of all wiring.

Stable power supply for testing
• The site is safe for testing.
• Approved relay settings and drawings.
• Site office as per SEC requirements.
• Over-all approved schedule along with approved outages.
• Substation HVAC system is in service; required for protectio
2.1.2 Joint Inspection
The contractor, Project Engineer and commissioning personnel sh

jointly two weeks prior to the start of the pre commissioning test
points shall be confirmed.
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TRANSMISSI
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PART I
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P
2.1.2.1 Site Office Facilities

The site office shall be complete with the following facilities:
• Commissioning Group Room with working table, c

and PC table.
• Conference room with conference table, chairs, w
and notice board.
• Drawing/record room with filling cabinets a
Maintenance Manuals.
• Fax.
• Proper W.C. facilities are provided with raw water fo
• Kitchen with refrigerato
refrigerator.
r.
2.1.2.2 Site Technical and Equipment Requireme

Requirements
nts
The following shall be available at site prior to precommissi
• You're Reading
Confirmation Letter foraverification
Preview of Section 2.1.1.
• Approved
Scribd drawings,
members can Scope of
read and download fullWork and one set
documents.
available for sole use of witnessing personnel.
Your first 30 days are free!
• Catalogues, Operation and Maintenance Ma
specifications and protection requireme
requirements.
nts.
• Continue
Factory Reading With Trial
Test results.
• Approved site
site test procedures
procedures and format.
format.
• Proper communication
communication must be ready for SCADA if
• SCADA program is ready for implementa implementation
tion if app
• Proper housekeeping and safety standards.
• Approved deviations List.
• Base and Detailed Design Comments.
3.0 WITNESSING COMMENCEMENT
After confirmation
confirmation of all the items
items of Section 2.1.2,
2.1.2, witnessing can begin
begin after two we
3.1 Commissioning File

The Commissioning engineer/technician
engineer/technician shall have a Commissioning File fo
File shall include at minimum:
Related titles • Single Line Diagram.
A d l
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• Approved relay
relay settings.
 • SearchSite Instructions.
•

Weekly and overall Commissioning Schedule.
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• Minutes of Meeting.
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2 Specifications.
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• Copy of approved deviations list and Base Design comments.
3.2 Site Instructions/Recor
Instructions/Records
ds and Project Punch List/Snags Rectificatio
Commissioning personnel are responsible for witnessing the pre-com
reinforcement
reinforceme nt and new substations. During the course of witnessingwitnessing
Instructions (S.I.) are issued which indicate the deficiencies in fulfilling SEC
SOW, workmanship, safety and common operation and maintenance proble
Sometimes Commissioning…
differences haveCommissioning… Commissioning
been noted in the S.I.s issued … byGuideline
different eng
point. Therefore guidelines are required
required for issuing
issuing S.I.s. This documen
documen
TRANSMISSI
PART I
Title: In

P
guidelines to be followed by all Commissioning personnel to issue S.I.s
uniformity and consistency.
consistency. It should be kept in mind
mind that this is a guideli
guideli
supercede any SEC relevant Specification in any manner.
3.3 Sequence of Events
Any items contrary to SEC Standards, SOW, workmanship and safety w

deficiency section of the Register
Register File, see Attachment No. 1. The Register
one section belongs to the activities (Attachment No. 2) along with the sing
an engineer to visualize the
the project and the other section
section for the deficien
from the registration of a deficiency in the book, all outstanding items will b
Engineer via Site Instructions/Records
Instructions/Records (Attachment
(Attachment No. 3). Bi-weekly, the s
has to be issued by the contractor on the SEC format,
format, Attachment No. 4. O
scheduled energizing of the equipment, the categorized deficiency list s
commissioning personnel to identify the items which must be corrected
(Attachment No. 5).
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ATTACHMENTS TABLE
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ATTACHMENT
NO.

DESCRIPTION You're Reading a Preview
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REMARKS 
1. Register Scribd members can
ThereadCommissioning
and download full documents.
engineer/technicia
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Book/Deficiency Your first 30
items days 
areSearch
contraveningfree! safety,
document 
SEC Standar
Record
Record workmanship on the Deficiency Record.
2. Register Book/Activity The Commissioning engineer/technician
Continue Reading With Trial
Record
Record update site activities to help any engin
with the status of the project.
3. Site Instructions
Instructions After one week from recording in th
incomplete items will conveyed to the Pr
Site Instructions Form.
4. Status of the Punch Bi-weekly the status of the punch list sh
List
List contractor.
5. Categorization of the One month prior to energizing the equip
Punch List
List deficiency list shall be issued by the com
to identify the items to be done before en
6. Pre-Commissioning The commissioning engineer/technician
engineer/technician s
Time Utilization a daily basis.
Statistic Sheet
Sheet
7. Final Pre- The Commissioning engineer/technician
engineer/technician
Commissioning Report
Report commissioning Report at the end of the p
8. Sample Check In order to reduce the pre-Commission
(Optional check” procedure may be exercised bas
Agreement)
Agreemen t) previous performance and the last ti
sheet. This shall be
be based
based on agragr
contractor and SEC Transmission.
9. Check List
List The check list is intended to provid
commissioning engineer/technician w
inspect the contractor’s work and w
testing on behalf of SEC.
10. Contractor’s The commissioning engineer/technician
engineer/technician
Performance Report
Report end of the project to evaluate the
contractor.
TRANSMISSION
Related titles PRE-COMMISSIONING TEST PROCE

PART I

Title:

Index Number:

PART THE WORK
Search I: ORGANIZATION OF  T-PreCom

Page Num
AT
SITE FOR PRE-COMMISSIONING Page 5 of 124
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4.0 ISSUING SITE INSTRUCTIONS
INSTRUCTIONS/RECORDS
/RECORDS
Site Instructions (SI) shall conform to the following:
• The Site Instruction will be issued on a standard format, see Attachment 3.

• Every site instruction will be allocated with a number prefix and a letter P (Protection),
Commissioning Precommissioning Pre-
of Substation Equipment), Pre
L (Overhead), U (Cable),Checklist for Pre
O (Operations) Commissioning
and FM (HVAC
etc., with date. Commissioning… Commissioning… Commissioning … Guideline
• The S.I. will be

Deficiencies in issued to the site project
the drawing/literature, enginee
engineer
tools and rtest
whoequipment,
will hand over
etc.,the same
shall be to the c
convey
S.I. Number with one week’s notice and if not corrected within a week the same to be
an S.I. Number. This also shall be discussed with the the section head for further
further guidanc
• While issuing an S.I., necessary reference to the drawing No., sheet No., specificatio
and design approval stage comments, etc., must be indicated.
• A copy of the S.I. signed by the Project Engineer and Contractor will be k
commissioning file.
• Some of the instructions although necessary, cannot be implemented due to Contrac
lack of wording in the Scope of Work, unclear P.R., etc., are to be filed with proper rem
respective substation file for implementation
implementation at a later stage. Such items shall be comm
Engineering and Design Department for inclusion in future Projects.
The contents of the S.I. can be categorized You're

categorized undeReading
under r various aheadings
Preview
headings as noted below.
below. Th
Snags/Punch list mentioned will be issued once in one S.I. for the whole substation and repet
same for different bays shall be avoided.
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4.1 Equipmentt not fit for Service
Equipmen
Continue
This consists of the following deficiencies Reading
relating With Trial
to protection, metering and control e
• Missing equipmen
equipment.
t.
• Physical damage to the equipment.
• Rating is not matching with relevant specifications.
• Equipment with internal fault causing incorrect test results.
• The equipment is not on the SEC Approved Manufacturer’s
Manufacturer’s List.
4.2 Deviations from SEC Specifications
Examples are listed as follows:
• Protection or a part of it is not in line with SEC relevant Specifications and/or

requirements.
• Work has not been executed in line with general requirements or has not ha
during the design stage.
• Design comments have not been implemented for the protection scheme
equipment.
4.3 Poor Work Quality

Related titles Examples are listed as follows:

•
•
Segregation of protection CT and VT cables is not maintained and color coded
Segregation
Search
not used. 
Poor ferrule printing quality which will fade over time.
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

TRANSMISSION
PRE-COMMISSIONING
PARTTEST
I PROCE

Title: Index Number:
T-PreCom
Page Num
Page 6 of 124
• Cables are directly terminated on terminal blocks without providing adequate
for access during troubleshoo
t roubleshooting
ting or maintenance.
• Equipment or terminals are not sufficiently accessible to allow maintenance.
• Ferruling method does not meet relevant specifications.
• Apparatus
Wiring has is not properly
not
either labeled.
wrong ferrules or no ferrules.
• Improper use of terminal lugs.
• Control cables do not carry proper number tags.
• Proper wiring dressing has not been done in panels.
• Labels with incorrect spelling, uneven engraved letters, improperly aligned,
small, badly cut edges, etc.
• Alarm annunciator labels/text with letters too small to read from a dis
acknowledge/reset/test
acknowledge /reset/test push buttons at difficult to reach locations.
• Congested wiring obstructs other terminals on a terminal block.
• Very loose plug/socket
plug/socket arrangement.
arrangement. These should alwaysalways be locking type.
• Improper locking of panel doors has caused frequent breaking of the panel d
mechanism.
• Adequate illumination does not reach all working places, terminals, in the pan
of relays, etc.
• Terminals, auxiliary relays, flag relays mounted at very low level or very high le
• Wiring not supported properly causing undue termination tension, which
eventually slipping of wire/breaking off from crimp.
• wires. ForYou're
Bad crimping of wires. Reading
CT circuit this isamost
Preview
dangerous as this may le
dangerous
Related titles circuiting of energized circuits.
circuits. Open circuited energized
energized CT circuits may caus
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serious electrical Scribd members can read and download full documents.
hazards.

•
4.4
Search
ly rated relays usedYour
Inadequately
Inadequate
Improper Electrical Scheme

first 30 days are
for continuously

free!
energized

relays in fail safe, sc
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Continue Reading With Trial

Download A protection scheme of 125not operate properly in spite
2 may
specification. Examples are
are listed as follows:
Search
of document
implementation
implementation of th 
• Pole discrepancy in tripping of the required CBs.
• Alarm is not working,
working, either locally
locally or remotely.
remotely.
• Problems with auto re-closing.
• Problem with the inter trip scheme.
Commissioning • Absence
Precommissioning of anti pumping Pre
Pre- operation. This can be dangerou
dangerous
Checklist for Pre s ifCommissioning
the anti pump
Procedure operate.Commissioning… Commissioning… Commissioning … Guideline
procedures of…
• D.C. supervision scheme is not working.
• Trip circuit supervision scheme is not working properly.
• Improper operation
operation of auto switching (ABTS) scheme.
• Improper operation of distance relay accelerating scheme.
• Problems with closing selection, interlock wiring, close lockout relay elements.
• Relay flags not working properly due to mechanical problem
problem or other reasons.
• Alarm does notnot operate due
due to very fast resetting
resetting of main protection
protection relay
relay cont
• Auto re-closing scheme does not work correctly due to like failure of synchroc
inadequate
inadequa te duration of start pulse, etc.
4.5 Updating of Records
Examples are listed as follows:
• Equipment is missing from the apparatus list.
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Pages 105 to 125
Commissioning are not shown inPre-
Precommissioning this preview. Pre Checklist for Pre Commissioning
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8/4/2019 Testing & Commissioning Manual SEC | Relay | Transformer

Testing & Commissioning Manual for GIS and AIS

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

Title: Index Number:

PRE-COMMISSIONING TEST Pre-Commissioning

• No equipment was subjected to any damage during transportation.

The main purpose of this procedure is

1.1.1 To provide guidelines to the witnessing engineer or techni

The second part concerns the mechanical checks, inspections and e

PART I. ORGANIZATION OF THE WORK SITE FOR PRE-COMMISSIONING

PART II. MECHANICAL TESTS, VISUAL INSPECTIONS AND ELECTRICAL TES

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

PART I: ORGANIZATION OF THE WORK

Pre-commissioning tests for a new or reinforcement project are to be checked thor

The main purpose of this procedure is to provide necessary guidelines to ensure

• The project is ready for pre-commissioning tests.

Related titles2.0 PROCEDURES

Project Management shall confirm the readiness of the contractor from

2.1.1 Contents of Confirmation Letter

The Confirmation Letter shall, at minimum, contain:

•• Insulation Resistance test and pre check of all wiring.

2.1.2 Joint Inspection

The contractor, Project Engineer and commissioning personnel sh

2.1.2.1 Site Office Facilities

• Commissioning Group Room with working table, c

2.1.2.2 Site Technical and Equipment Requireme

The following shall be available at site prior to precommissi

3.0 WITNESSING COMMENCEMENT

3.1 Commissioning File

PART I: ORGANIZATION OF THE WORK

3.3 Sequence of Events

Any items contrary to SEC Standards, SOW, workmanship and safety w

Related titles PRE-COMMISSIONING TEST PROCE

Site Instructions (SI) shall conform to the following:

• The Site Instruction will be issued on a standard format, see Attachment 3.

• The S.I. will be

The contents of the S.I. can be categorized You're

4.2 Deviations from SEC Specifications

Examples are listed as follows:

• Protection or a part of it is not in line with SEC relevant Specifications and/or

4.3 Poor Work Quality

Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

Improper Electrical Scheme

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4.5 Updating of Records

Examples are listed as follows:

• Equipment is missing from the apparatus list.

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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Commissioning Precommissioning Pre- Pre Checklist for Pre Commissioning

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