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Nuclear power plant walls with Grade 550 MPa re-bars View project
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In the thick reinforced concrete walls of nuclear power plants, the The effects of flexural moment and cyclic loading on
use of high-strength reinforcing bars for shear design is necessary shear-friction strength have been investigated in previous
to enhance constructibility and economy. However, low-rise walls studies.13-15 Mattock et al.13 performed a series of push-off
subjected to cyclic lateral loading are susceptible to sliding failure tests for specimens with an interface subjected to flex-
at the construction joints. In the present study, low-rise walls were
ural moment or axial tension. In the Mattock’s tests, the
tested to verify the applicability of 550 MPa (80 ksi) bars to the
yield strength of the reinforcement was 345 to 365 MPa
shear-friction design. The major test parameters were the grade
of reinforcing bars, wall aspect ratio, reinforcement ratio, and (50.0 to 52.9 ksi). The test results showed that flexural
surface condition of the construction joint. The test results showed moment did not decrease the shear-friction strength. The
that the specimens were susceptible to sliding failure and the stress reason was reported in the commentaries of ACI 318-14
of 550 MPa (80 ksi) shear-friction bars was not reached to the (R22.9.4.6)9: flexural compression stress increased the shear-
yield strength. Particularly, the shear-friction strengths under friction strength while flexural tension stress reduced the
cyclic loading were smaller than those under monotonic loading shear-friction strength.
reported in previous studies. The applicability of current design Wood14 proposed a lower-bound shear strength using
methods was evaluated for the shear-friction design of walls with a shear-friction analogy based on the existing test results
550 MPa (80 ksi) bars. of 143 low-rise wall specimens (yield strength of shear-
Keywords: cyclic loading; high-strength reinforcing bars; low-rise shear
friction reinforcement across a shear plane fyv = 280 to
walls; nuclear power plant walls; shear-friction strength. 570 MPa [40.6 to 82.7 ksi]) subjected to monotonic, repeated,
and reversed cyclic loads. The proposed lower-bound shear
INTRODUCTION strength (0.25Av fyv, where Av is area of shear-friction rein-
In the construction of nuclear power plants forcement) is significantly smaller than the shear-friction
(NPPs), many large-diameter reinforcing bars are used for strength of ACI 318 and ACI 349 (μAv fyv; the coefficient of
thick reinforced concrete (RC) walls, which can cause bar shear-friction μ = 0.6 to 1.4).
congestion. Such bar congestion significantly degrades the Orakcal et al.15 tested wall specimens with an intention-
constructability and economy of the structures. Recently, ally weakened joint at the wall-foundation interface, where
to reduce the number of reinforcing bars, the use of high- the concrete cross section was reduced and a part of the
strength 550 MPa (80 ksi) bars for flexural reinforcement vertical reinforcement was discontinued to cause shear-fric-
and shear reinforcement has been studied.1-5 However, tion failure (fyv = 352 MPa [51.0 ksi]). They reported that the
under cyclic loading, squat walls with aspect ratio hw/lw ≤ nominal shear-friction strength of ACI 318 overestimated the
0.5, which are commonly used for nuclear power plants, test strengths (the ratio of the maximum tested strength to
are vulnerable to shear sliding at the construction joint.6,7 the shear-friction strength predicted by ACI 349 [Eq. (A1)]
Thus, in the design of squat walls, frequently, the number of Vtest/Vsf = 0.87 to 0.89), and the strength overestimation was
vertical reinforcing bars is increased to prevent shear sliding. attributed to the effect of cyclic loading. On the other hand,
Currently, the construction joint interfaces are designed Bass et al.16 reported that the effect of cyclic loading on
based on the shear-friction strength specified in Eq. (11-25) of shear-friction strength was negligible (fyv = 420 MPa [60 ksi],
ACI 3498 (or Eq. (22.9.4.2) of ACI 3189). The shear-friction concrete compressive strength fc′ = 18.6 to 34.7 MPa [2.69 to
strength was developed based on experimental and theo- 5.03 ksi]). However, in the test specimens, the shear-friction
retical studies by Birkeland and Birkeland.10 However, the bar ratio ρv was relatively small (= 0.21 to 0.31%). Further, the
majority of the specimens were tested using the push-off number of load cycles (only 10 load cycles) was smaller than
test setup, which differs from the actual loading condition of that of conventional loading protocol.
low-rise walls under earthquake loading in that: 1) flexural Harries et al.17 studied the effect of high-strength rein-
moment as well as shear force is applied to the walls; and forcement. Push-off tests under monotonic loading
2) repeated cyclic loading degrades the shear-friction resis- were performed for shear-friction specimens with normal
tance of the walls. To address such effects, seismic design
code, Eurocode 8,11 specifies stricter requirements than those ACI Structural Journal, V. 115, No. 1, January 2018.
MS No. S-2016-232.R1, doi: 10.14359/51700915, received February 20, 2017, and
of general design code, Eurocode 2.12 On the other hand, in reviewed under Institute publication policies. Copyright © 2018, American Concrete
ACI 3498 (or ACI 3189), no special design requirements are Institute. All rights reserved, including the making of copies unless permission is
obtained from the copyright proprietors. Pertinent discussion including author’s
specified for cyclic loading. closure, if any, will be published ten months from this journal’s date if the discussion
is received within four months of the paper’s print publication.
Notes: M/Vlw is shear span ratio; fc′ is compressive strength; P is axial compression; Vs is contribution of shear reinforcement (Eq. (B3)); Vsmax is maximum shear strength contrib-
uted by shear reinforcement in ACI 349 (Eq. (B4)); Vsf is shear-friction strength prediction (Eq. (A1) and Eq. (A2b)); Vf is flexural strength prediction; HD is Grade 550 MPa
(80 ksi) deformed bars; D is Grade 420 MPa (60 ksi) deformed bars (refer to Table 2); 1 kN = 0.225 kip; 1 MPa = 0.145 ksi.
Table 2—Properties of reinforcement U-type bars were respectively placed at the wall-foundation
interface (Fig. 1(c) and 1(d)). Consequently, the nominal
Type HD10 HD13 D13 D16
shear-friction strength was close to the nominal flex-
Grade 550 MPa (80 ksi) 420 MPa (60 ksi) ural strength (Vsf/Vf = 1.00 for H0.33MU-AS and 0.93 for
9.5 mm 12.7 mm 12.7 mm 15.9 mm H0.33HU-AS). For the U-type bars, HD10 (yield strength
Bar diameter
(No. 3) (No.4) (No.4) (No.5) of additional shear-friction reinforcement fysf = 625 MPa
Yield strength 625 667 510 470 [90.6 ksi]) was used (Table 2). The U-type shear-friction
fy, MPa (ksi) (90.6) (96.7) (74.0) (68.2) reinforcement was assumed to not contribute to the flexural
Notes: HD is Grade 550 MPa (80 ksi) deformed bars; D is Grade 420 MPa (60 ksi)
strength Vf. The length of the U-type bars from the wall-foun-
deformed bars; 1 mm = 0.0394 in. dation interface to the end of the hook was 160 mm (6.30 in.)
to satisfy the development length of the hook (Fig. 1(c)).
In the case of walls with hw/lw = 0.5, except H0.5HU and In Specimen H0.33MU-AL, the development length of the
H0.5QU, the nominal shear-friction strength Vsf was close U-type bars from the wall-foundation interface to the end
to the nominal flexural strength Vf. On the other hand, in the of the hook was increased to 300 mm (11.82 in.)—approxi-
case of walls with hw/lw = 0.33, the nominal flexural strength mately 30-bar diameter. For the development length of addi-
Vf for a given vertical reinforcing bar area was increased due tional shear-friction reinforcement (straight reinforcing bars
to the smaller wall height. Therefore, the nominal shear-friction without hook), Wasiewicz7 recommended the greater value
strength was smaller than the nominal flexural strength. of 15 bar diameter and wall thickness. The other details of
In Specimen H0.33MU, the ratio of the nominal H0.33MU-AL were the same as those of H0.33MU-AS.
shear-friction strength to the nominal flexural strength was To directly compare the effects of Grade 550 and 420 MPa
significantly small: Vsf/Vf = 0.68. Like H0.5MU, the permis- (80 and 60 ksi) bars, in Specimen N0.33MU, D13 and D16
sible maximum shear bar ratio was used for shear reinforce- bars [Grade 420 MPa (60 ksi)] were used for the horizontal
ment (Table 1, ρh = 0.71%, ρv = 0.76%). For horizontal and bars and vertical bars, respectively (Fig. 1(d), Tables 1 and 2).
vertical reinforcement, HD10 (fyh = 625 MPa [90.6 ksi]) and The horizontal bar ratio was increased to 1.01% as the yield
HD13 (fyv = 667 MPa [96.7 ksi]) were used, respectively. strength of bars was decreased. The effective bar strength
In H0.33HU, to study the effect of bar ratios, the bar ratios ρhfyh = 5.17 MPa (0.75 ksi) was slightly greater than that of
were decreased (ρh = 0.43%, ρv = 0.51%). H0.33MU (ρhfyh = 4.46 MPa [0.65 ksi]). The vertical bar ratio
In Specimens H0.33MU-AS and H0.33HU-AS, addi- was ρv = 1.06%. In N0.33MU-AL, U-type D13 bars (fysf =
tional shear-friction bars were placed at the wall-foundation 510 MPa [74.0 ksi], ρsf = 0.59%) were additionally placed at
interface so that the nominal shear-friction strength Vsf was the wall-foundation interface. Similar to H0.33MU-AL, the
close to the nominal flexural strength Vf. In H0.33MU-AS length of the U-type bars from the wall-foundation interface
and H0.33HU-AS, to increase only the shear-friction to the end of hook was 300 mm (11.82 in.). The other details
strength rather than the flexural strength, eight and five short of N0.33MU-AL were the same as those of N0.33MU.
Notes: W is water; C is cement; FS is fly ash; S is blast-furnace slag; FA is fine aggregate; CA is coarse aggregate; SP is superplasticizer (high-range water-reducing admixture);
1 mm = 0.0394 in.; 1 m = 3.281 ft; 1 kgf = 2.204 lbf.
Notes: Vtest,s, Vtest,g, and Vtest are smaller, greater, and average values of measured maximum loads in positive and negative loading directions, respectively; Vsf is shear-friction
strength predictions by ACI 349 (Eq. (A1)); Vf is flexural strength predictions; SF is sliding failure at wall-foundation interface; CC is concrete crushing failure; DT is diagonal
tension failure; SW is sliding failure at midheight of wall; 1 kN = 0.225 kip; 1 MPa = 0.145 ksi.
In H0.5MU-C (Fig. 4(d)), subjected to axial compression, strength may be caused by an unexpected loading condition
the maximum tested strength Vtest and the corresponding such as torsion, which occurs under the pull-push lateral
lateral drift significantly increased: +1088 and –1086 kN loading. Similar to the specimens with hw/lw = 0.5 (H0.5MU,
(+244.8 and –244.4 kip) at the drift ratios of +1.0 and H0.5HU, and H0.5QU), the maximum tested strength was
–1.0%, respectively. Assuming that the vertical reinforcing proportional to the vertical reinforcing bar ratio, which indi-
bar ratio of H0.5MU-C (ρv = 0.68%) was identical to that cates that the shear-friction strengths were not affected by the
of H0.5HU (ρv = 0.60%), the shear-friction coefficient μ wall aspect ratios between hw/lw = 0.5 and 0.33.
for axial compression can be estimated as approximately In N0.33MU (Fig. 4(h)) with D13 and D16 bars (fyh =
0.67 [= (1087 – 497)kN/882 kN)], which coincides with the 510 MPa [74.0 ksi], ρh = 1.01%, fyv = 470 MPa [68.2 ksi],
coefficient for the smooth surface (not intentionally rough- ρv = 1.06%), unlike the walls with HD10 and HD13 bars,
ened) specified in the ACI shear-friction equation (refer to the maximum tested strength was reached to the nominal
Appendix A). Nevertheless, the maximum tested strength shear-friction strength Vsf: +1039 and –968 kN (+233.8 and
was not reached to the shear-friction strength: Vtest/Vsf = 0.81. –217.8 kip) at the drift ratios of +0.45 and –0.60%, respec-
In H0.5MG-C (Fig. 4(e)), with a groove construction joint tively. After the peak load, as the lateral drift increased, the
and axial compression loading, the maximum tested strength load-carrying capacity gradually decreased.
Vtest exceeded the nominal flexural strength Vf: +1368 and In H0.33MU-AS and H0.33HU-AS (Fig. 4(i) and 4(j))
–1440 kN (+307.8 and –324.0 kip) at the drift ratios of +1.0 using HD10 additional shear-friction bars (fysf = 625 MPa
and –1.0%, showing ductile behavior until the drift ratios of [90.6 ksi], ρsf = 0.38% in H0.33MU-AS, and ρsf = 0.24%
+2.0 and –2.0%, respectively. in H0.33HU-AS), the maximum tested strength Vtest and
In H0.33MU (Fig. 4(f)) with aspect ratio hw/lw = 0.33 (fyh = the corresponding lateral drift increased: in H0.33MU-AS
625 MPa [90.6 ksi], ρh = 0.71%, fyv = 667 MPa [96.7 ksi], ρv = (maximum shear bar ratio), +1060 and –1031 kN (+238.5
0.76%), the maximum tested strength was smaller than that of and –232.0 kip) at the drift ratios of +1.0 and –0.60%, and in
H0.5MU: +574 and –718 kN (+129.2 and –161.6 kip) at the H0.33HU-AS (smaller shear bar ratio), +708 and –743 kN
drift ratios of +0.35 and –0.45%, respectively. In H0.33HU (+159.3 and –167.2 kip) at the drift ratios of +1.0 and –0.60%,
(Fig. 4(g)), with half of the permissible maximum bar ratio, respectively. However, the maximum tested strength did not
the maximum tested strength Vtest decreased: +309 and reach the nominal shear-friction strength predicted by the
–534 kN (+69.5 and –120.2 kip) at the drift ratios of +0.45 ACI 349 equation: Vtest/Vsf = 0.78 and 0.83 in H0.33MU-AS
and –0.20%, respectively. The ratios of the maximum tested and H0.33HU-AS, respectively. On the other hand, in
strength to the nominal shear-friction strength predicted by H0.33MU-AL (fysf = 625 MPa [90.6 ksi], ρsf = 0.38%) and
ACI 349 equation were Vtest/Vsf = 0.71 and 0.69 in H0.33MU N0.33MU-AL (fysf = 510 MPa [74.0 ksi], ρsf = 0.59%) with
and H0.33HU, respectively. In H0.33HU, the test strength the longer shear-friction bars (300 mm [11.82 in.]) (Fig. 4(k)
(309 kN [69.4 kip]) in the positive direction was excessively and 4(l)), the maximum tested strength was reached to the
less than the test strength (534 kN [120.1 kip]) in the negative nominal shear-friction strength: for H0.33MU-AL, Vtest/Vsf =
direction, though the other specimens also showed a similar 1.06 (Vtest = +1491 and –1344 kN [+335.5 and –302.4 kip]
trend (refer to Table 4). The excessive difference in the test at +1.25 and 1.25%, respectively), and for N0.33MU-AL,
Fig. 10—Evaluation of design strength of shear-friction For yield strengths less than 420 MPa (60 ksi), clearly the
bars. (Note: 1 mm2 = 0.0016 in.2; 1 kN = 0.225 kip; 1 MPa bar stress cannot be greater than the yield strength. Further,
= 0.145 ksi.) the effect of compression force, if any, should be considered.
Thus, the shear-friction strength can be redefined as follows
the case of compression, the effective area = [Avallfyv + P]/
fyv = Avall + P/fyv). In Fig. 10, regardless of the steel grade of
Vsf2 = μ(Avallfyv + P) (fyv ≤ 420 MPa [60 ksi]) (1b)
the bars, the maximum tested strength was approximately
proportional to the bar area. In the case of the axial compres-
Equation (1b) is identical to the current ACI 349 equation.
sion (0.07Acfc′, H0.5MU-C) and surface treatment (μ = 1.0,
Particularly, the yield strength of vertical bars is limited to
H0.33MR), the maximum strength was greater. Exception-
420 MPa (60 ksi), as defined in the shear-friction design of
ally in the case of H0.33MU-AL with HD10 additional
ACI 349. A previous study4 reported that Grade 550 MPa
shear-friction bars of 300 mm (11.82 in.) anchorage length,
(80 ksi) bars are applicable to the flexural strength and shear
the maximum tested strength was significantly greater than
strength of walls. However, the test result in this study indi-
the proportional trend line.
cates that the design yield strength of bars for shear-friction
From the test results of the specimens with untreated
design should be limited to 420 MPa (60 ksi), although
interfaces (Fig. 10), the characteristics of the shear-friction
550 MPa (80 ksi) bars are used for flexural and shear design.
strength under cyclic loading can be summarized as follows:
Figure 9(e) shows the strength ratios of the test specimens
1. In the case of Grade 420 and 550 MPa (60 and 80 ksi)
predicted by Eq. (1), including the test results by Kono et
bars, the shear-friction strength was proportional to the area
al.18 In Fig. 9(e), the shear-friction strength by Eq. (1) safely
of overall vertical bars, showing a trend line with the slope of
predicted the test strength. The exception was H0.5HU and
250 MPa (36.3 ksi), regardless of the yield strength of bars.
H0.33HU, where the strength ratio Vtest,s/Vsf2 was 0.88 and
2. The trend line passes through the origin, which indi-
0.81, respectively. In the specimen, the maximum loads in
cates that the cohesion resistance was negligible due to the
the positive and negative directions significantly differed,
effect of cyclic loading.
VHarries = cAcv fc′ + 0.002AvfEs ≤ 0.20Acvfc′ (SI) (A5) Vseis = Acv (α c f c′ + ρh f yh ) (B5)
where α = 0.075, 0.040, and 0 for the interface with The first term on the right-hand side indicates Vc, and
monolithically cast uncracked, cold-jointed, and monolithically the second term indicates Vs. In Eq. (B5), Acv is the total
cast precracked conditions, respectively; and Es is elastic sectional area, and the coefficient αc is 0.25 (3.0 in U.S.
modulus of vertical bars (MPa). In Eq. (A5), the shear-friction customary units) for hw/lw ≤ 1.5.
strength is determined by the elastic modulus Es of the shear- In the seismic provision, the permissible maximum shear
friction bars, regardless of the yield strength. strength is specified as follows
Vc = 0.17 f c′hd (SI) (B2a) Vsmax = (0.66 − 0.25) f c′Acv = 0.5125 f c′hd (SI) (B7)