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OPERATING INSTRUCTIONS 9.

LINEAR DC OUTPUT (optional)


Re-transmission: 4 to 20 mA or 0 to 5 V or 0 to 10V
3. Thermal dissipation of equipment is met through
ventilation holes provided on chassis of equipment.
KEYS DESCRIPTION
selec PIC152
PIC152N Update rate: 100msec.
10. ENVIRONMENTAL CONDITIONS
Such ventilation holes shall not be obstructed else it
can lead to a safety hazard.
ALM
1
2
Operating Range: 0 to 50oC 4. The output terminals shall be strictly loaded to the
Storage Range: -20 to 75oC manufacturer specified values/range.
Humidity: 85% max. Mechanical Installation:
11. ISOLATION BREAKDOWN RATINGS
For installing the controller
AC line with respect to all inputs and outputs: 2000
1. Prepare the panel cutout with proper dimensions as Key press
Volts. All other inputs and outputs with respect to Functions
shown
relay contacts: 2000 VAC To enter or exit program mode + together for 3 seconds
12. CONNECTION DIMENSIONS (in mm)
Wire clamping screw terminals or till Level is displayed.
To change levels + / to increase or
48x96 13. WEIGHT 50 45 46 Panel Cutout
decrease the level number.
300 grams
97.5 88 92 To view function on the or key once to view
SAFETY SUMMARY 10 same level and to display
SPECIFICATIONS 2. Remove clamp from the controller and push the the current option. next/previous function.
All safety related codifications; symbols and instructions
1. DISPLAY that appear in this operating manual or on the equipment controller into the panel cutout. Secure the controller in To increase or decrease the + to increase and
4-digit (7 segment LED) 0.5" height Display Messages: must be strictly followed to ensure the safety of th operating its place by pushing the clamp on rear side. value of a particular function. + to decrease the
“Or” - a) Appears when measurement exceeds personnel as well as the instrument. 3. For proper sealing, tighten the screws evenly with value of particular function.
display scaling range(9999) for signal inputs If the equipment is not handled in a manner specified required torque.
NOTE: The unit will autoexit program mode after 60 seconds of
b) When open sensor is detected. (Applicable by the manufacturer it might impair the protection provided ! CAUTION: inactivity.
for TC/RTD/-5 to 56mV) by the equipment. The equipment in its installed state must not come in
“rE” a) Appears when measurement is below ! CAUTION: Read complete instructions prior to close proximity to any heating sources, caustic
installation and operation of the unit. vapors, oils, steam, or other unwanted process by- To enter or exit program mode:
display scaling range (-1999) for signal inputs.
CAUTION: Risk of electric shock. products. Press & together for 3 seconds
B) Sensor reverse condition occurs. (Applicable
for TC/RTD/mV) WIRING GUIDELINES EMC Guidelines: KEY PRESS DISPLAY DESCRIPTION
Display alternating between PV and ALrM with LED of 1. Use proper input power cables with shortest connections Lock code
CAUTION: Press +
respective alarm flashing.(Programmable annunciator and twisted type. Enter valid lock code as
1. To prevent the risk of electric shock power supply to for 3sec
2. Layout of connecting cables shall be away from any
option) the equipment must be kept OFF while doing the wiring set in the parameter
Internal EMI source.
LED Status Annunciators - Alarm ON (2 nos) arangement. of level 0.
2. POWER 2. Wiring shall be done strictly according to the terminal TERMINAL CONNECTIONS
AC Versions - 85 to 270V AC, 50 or 60 Hz, 5VA layout with shortest connections. Confirm that all mV/TC/RTD NOTE: Lock code will not be prompted if jumper J1
DC Versions (optional) - 24V DC. connections are correct. + - ANALOG (besides the calibration jumper) is present.
3. Use lugged terminals to meet M3 screws. OUTPUT
3. SETTINGS celes
A B B’ + - Insert

Via three keys on front panel. 4. To eliminate electromagnetic interference use of short Jumper J1
251C
IP

4. MEMORY wire with adequate ratings and twists of the same in 1 2 3 4 5 6 7 8 9 10 1R

2R

Nonvolatile EEPROM retains all programmable equal size shall be made.


5. Cable used for connection to power source, must have 22 24
parameters and values. mA+ V+ mA / V-
a cross section of 1mm2 or greater. These wires shall
5. MAIN SENSOR INPUT (Universal)
have insulation capacity made of at least 1.5KV. 21 sensor supply
23
PROGRAMMING OF LEVELS
Thermocouple inputs - + PROGRAMMING OF LEVEL 0
J : -200 to 750oC MAINTENANCE
K : -200 to 1350oC 11 12 13 14 15 16 17 18 N L KEY PRESS DISPLAY DESCRIPTION
1. The equipment should be cleaned regularly to avoid
T : -200 to 400oC blockage of ventilating parts. GND +24V Press key
R : 0 to 1750oC 2. Clean the equipment with a clean soft cloth. Do not use NO1 COM1 NC1 NO2 COM2 NC2
- +
S : 0 to 1750oC Isopropyl alcohol or any other cleaning agent. Press + Key Parameters in this level
TERMINAL DESCRIPTION TERMINAL can be set.
RTD input (2 wire or 3 wire) INSTALLATION GUIDELINES
PT100: -100 to 850oC ! CAUTION:
Live L Press key to select input sensor type
Signal inputs 1. This equipment, being built-in-type, normally becomes Neutral N Default setting: J
mV (linear) : - 5 to 56mV a part of main control panel and in such case the +ve mA 2 Input sensor
Voltage: 0 - 10 VDC terminals do not remain accessible to the end user Display for 1sec
+ve V 3 selection
Current: 0 - 20mA DC after installation and internal wiring.
6. INDICATION ACCURACY 2. Conductors must not come in contact with the internal +ve mV / TC / RTD1 4 J ( -200 to 750oC )
Temperature:0.25% of Span ±1oC (20min.Warmup) circuitry of the equipment or else it may lead to a - ve mV / TC- / RTD 2 / -ve mA / - ve V 5
Press + K (-200 to 1350oC)
Signal input: 0.05% ±1 digit safety hazard that may in turn endanger life or cause +ve analog output 8
7. ALARM OUTPUTS
electrical shock to the operator.
-ve analog output Press + T (-200 to 400oC)
3. Circuit breaker or mains switch must be installed 9
2 nos : Relay output: 5A @ 250 VAC or 24 VDC between power source and supply terminals to NO for relay1 11 Press + R (0 to 1750oC)
Alarm modes - Alarm High, Alarm Low, Band, Fault facilitate power 'ON' or 'OFF' function. However this COM for relay1 12
switch or breaker must be installed in a convenient Press + S (0 to 1750oC)
output and Fault diagnosis. NC for relay1
position normally accessible to the operator. 13 PT100 ( -100 to 850oC)
Hysteresis - Programmable. Press +
! CAUTION: NO for relay2 14
Annunciator - Programmable. 1. The equipment shall not be installed in environmental COM for relay2 Press + mV (linear) -5 to 56mV
15
Reset Action - Programmable: automatic or latched. conditions other than those mentioned in this manual.
2. Fuse Protection: The equipment does not have a built- in-
NC for relay2 16 Press + 10 VDC
Standby Mode - Programmable: enable or disable.
8. SENSOR SUPPLY type fuse. Installation of external fuse of rating 275 VAC/ GND / -ve sensor supply 17 Press + 20mA DC
24 VDC supply to power the sensor 1Amp for electrical circuitry is highly recommended. +24 V / +ve sensor supply 18 Document name: Operating/1006/PIC152N OP-168-V04 Page 1 of 4
KEY PRESS DISPLAY DESCRIPTION Press key to select Reset
FUNCTIONS MENU Default setting:
ng
Press key to select Input value scaling point 2
ng lin
g
ali it it
nit ali ng ca lin
g
sc lim lim Reset
e ion e t sc ali y s h) t sca h) igh de Default value: 20.0mA
t yp .U lut tim tan lay w) sc ) la rs e H Low co t
ut m p so r
te n s t g
sp (lo npu (low isp (hi npu (hig ev e P. P. ck se
Inp Te Re Fil co Di I D I R S. S. Lo Re NOTE: This parameter is not prompted if TC/RTD input types are
Display for 1sec
selected
INPUT PARAMETERS ( to scroll through functions press / ) All parameters set to
Input value scaling point
factory setting
+

or high (ISCH) * Press +


it it sis iat
im lim re nc
hl ste de tus nu
hig low hy mo st a an
ar
m
ar
m
ar
m
ar
m tch ld ar
m
ar
m Display for 1sec NOTE: After altering the value of the input
OR

Al A l A l A l La Ho Al Al
parameters press or for change to actually
Press + / Range: ISCL to 20.00mA take effect.
to change value
ALARM MODULE ( ALARM 1) ( to scroll through functions / ) / 56mV / 10.00V
(default value changes as per NOTE:Programming steps for Level1 (Alarm1
+

or module) & Level2 (Alarm2 module) is same.


i t it sis iat analog input selected)
im lim re nc
hl ste de at u
s
nu
hig low hy mo st an Programming of level1 is shown.
ar
m
ar
m
ar
m
ar
m tch ld ar
m
ar
m Press key to select Reverse scaling
TO CHANGE LEVELS PRESS

Al Al A l A l La Ho Al Al
Default setting: PROGRAMMING OF LEVEL 1
NOTE: This parameter is not prompted if TC/RTD input types are Press + till Level 1 is displayed
ALARM MODULE ( ALARM 2) ( to scroll through functions / ) selected
KEY PRESS DISPLAY DESCRIPTION
t t rro
r Reverse scaling*
mi mi re
al r li r li so el g t%
Parameters in this level
nu we pe n alo tpu Display for 1sec
Ma Lo Up Se lev An ou
can be set.
The display scaling point
*ANALOG O/P MODULE (To change function / ) settings can be reversed Press key to select Alarm high limit
Press + by selecting Reverse Default value: 750oC
Appearance of all shaded menus dependent on selection of other scaling as NOTE: This parameter is not prompted if alarm mode is
parameters. Refer programming for further details. / / /
Press key to select Set point high limit
*-Applicable only for analog output models. Alarm high limit
Default value: 750oC
Display for 1sec
Set point high
Press key to select Display value scaling point1 limit (SPHL) Press + /
KEY PRESS DISPLAY DESCRIPTION Range: LA to SPHL
Default value: 0 Display for 1sec to change value (BAND mode)
Press key to select Temperature unit NOTE: This parameter is not prompted if TC/RTD input types are SPLL to SPHL
Default setting: OC selected Press + / Range :SPLL to max. (HA mode)
Display value scaling to change value For AIN display as per decimal point selected.
NOTE: This parameter is not prompted if analog input is selected. range of sensor
point low (DSCL) *
Temperature Unit (for TC/RTD)SPLL to Press key to select Alarm low limit
Display for 1sec
DPSH (for AIN) Default value: -200oC
Display for 1sec Range : -1999 to DSCH
Press + / For AIN display as per decimal point selected. NOTE: This parameter is not prompted if alarm mode is
For AIN display as per decimal point
Value displayed in OC to change value selected. / / /
Press key to select input value scaling point 1 Press key to select Set point low limit
Press + Value displayed in OF
Default value: 0.00 Default value: -200oC Alarm low limit
NOTE: This parameter is not prompted if TC/RTD input types are
Press key to select Resolution selected Display for 1sec
Set point low
Default value: 1 Input value scaling limit (SPLL) Press + /
NOTE: This parameter is not prompted if input is R, S type to change value Range: SPHL to HA
point low (ISCL) * Display for 1sec
thermocouple. (BAND mode)
Display for 1sec
Press + / Range : min. range of SPLL to SPHL
Resolution (LA mode)
Press + / Range : 0.0mA / -5mV / to change value sensor to SPHL For AIN display as per decimal point selected.
Display for 1sec to change value 0.0 V to ISCH
(default value changes as per (for TC/RTD)
analog input selected) Press key to select Alarm hysteresis.
Range: 1 / 0.1 for TC / RTD DSCL to SPHL (for AIN)
Press key to select Display value scaling point 2 For AIN display as per decimal point selected. Default value: 1.0
NOTE: This parameter is not prompted if alarm mode is
Press + 1 / 0.1 / 0.01 / 0.001 for AIN Default value: 9999
NOTE: This parameter is not prompted if TC/RTD input types are / /
Press key to select Lock code
selected
Press key to select Filter time constant Alarm hysteresis
Display value Default setting: 0
Default value: 1sec Display for 1sec
scaling point high Display for 1sec

(DSCH) * Lock code Range: 0.1 to 99.9 oC


Filter time constant * Press + /
Press + / Range : DSCL to 9999
Display to change value
Display for 1sec to change value (for TC/RTD) 1 to 999
for 1sec For AIN display as per decimal
point selected. (for analog input)
Press + / Press + / Range :0 to 9999 For AIN display as per decimal point selected.
Range: OFF, 1 to 99 sec Note: * mark explained in the user guide. to change value
to change value AIN - Analog Input Document name: Operating/1006/PIC152N OP-168-V04 Page 2 of 4
KEY PRESS DISPLAY DESCRIPTION NOTE: Applicable only if Analog output is available. USER GUIDE : SCALINGFORANALOGINPUT:
To scale the controller, two scaling points are necessary.
Press key to select Alarm mode. ALARM MODES Each scaling point has a coordinate pair of Display Values
Default setting: PROGRAMMING OF LEVEL 3 and Input Values. It is recommended that the two scaling
High Alarm:
In level 2 default setting is Press + till Level 3 is displayed points be at the low and high ends of the input signal being
The alarm is turned ON when PV rises above a preset value.
measured.Process value scaling will be linear between and
Alarm mode *
KEY PRESS DISPLAY DESCRIPTION Low Alarm: continue past the entered points to the limits of the input
Display for 1sec range. (Factory settings example will display 0.0 at 0mA
The alarm is turned ON when PV falls below a preset value.
Parameters in this level input and display 9999 at 20.00mA input.) Reverse acting
Alarm off can be set. Band Alarm: indication canbe
Press + High Alarm The alarm is turned ON when PV rises above or falls accomplished by setting DISPLAY
Press key to select Manual. reverse scaling
below a preset value.
Press + Low Alarm Default setting: parameteras YES. In this 9999

Fault Diagnosis Alarm: case referring the above


Press + Band Alarm Manual
eg.For 0.00mA input the
Display for 1sec The alarm is turned ON in case a hardware failure occurs.
display will show 9999 0.0
Press + Fault Diagnosis Alarm and 20.00mA input the INPUT
Fail Output Alarm: display will show 0.0. 0.00mA 20.00mA
Press + Fail Output Alarm Used to set manual
The alarm is turned ON in case of : NOTE: This change will
Press + output On / Off. a) measurement value exceeds range
ISC.L = 0.00 ISC.H = 20.00
not be visible in the DSC.L = 0.0 DSC.H = 9999
Press key to select Alarm latch status. b)Sensor reverse condition(applicable for TC/RTD). RSCL = no
programming menu.
Default setting: Press key to select Analog low scaling point
NOTE: This parameter is not prompted when alarm mode is Latch Alarm: SETTING FOR MANUAL OUTPUT MODE :-
Default value: -9999 This function is used to latch the alarm. When activated, the
Latch alarm* NOTE:This parameter is prompted only if manua is
KEY PRESS DISPLAY DESCRIPTION
alarm is latched until it is acknowledged manually, even
Display for 1sec Eg. For 4-20 mA if constant 12mA output current is desired
though the alarm condition may have disappeared.
Low scaling point then setting for manual output :
When latch is ON Alarm
Press + status will be preserved Display for 1sec Hold Alarm: Press +
at any process condition. When hold is selected, in any alarm mode, it prevents an
Press + / Programmable from alarm signal on power-up. The alarm is enabled only if the Press key display momentarily
Press key to select Alarm hold status. to change value
-1999 to 9999. process temperature is within alarm range.
Default setting: Press + / (Selection for
Fixed 1oC resolution for TC / RTD. manual output mode)
NOTE: This parameter is not prompted if alarm mode is For AIN display as per decimal point selected. Alarm display options:
Press
Hold Alarm* (1) Press the key to view the status of alarms
Press key to select Analog high scaling point Adjust the display to
Display for 1sec (2) Press + to view the status of next alarm (after Press + /
Default value: 9999 50.0 to get 12mA at
Used to avoid alarm at alarm 2 it rolls over to alarm 1). output
power ON. Alarm is NOTE:This parameter is prompted only if manual is Only the alarms that are active can be viewed.
Press +
enabled only after the Alarm status ( e.g : of alarm 1) will be displayed as SETTING FOR RETRANSMISSION MODE
High scaling point
process value has follows: Eg. :1) For Temperature Input :-
reached the set point. Display for 1sec
LA-1 for low alarm, HA-1 for high alarm, FO-1 for Fail Input : RTD Input
Press key to select Relay status for alarm1. output Retransmission output : 4 - 20 mA
Press + / Programmable from 0 0
Default setting: to change value -1999 to 9999 Alarm display options:
Desired output : 4mA at 0 C, 20mA at 400 C
NOTE: This parameter is not prompted when alarm mode is
o
Fixed 1 C resolution for TC / RTD. Settings :
For AIN display as per decimal point selected. (1) Press the key to view the status of alarms
Relay status for Alarm1 (2) Press + to view the status of next alarm (after Press +
Press key to select Sensor error level
Display for 1sec alarm 2 it rolls over to alarm 1).
Default setting: Press +
Relay Energized. Only the alarms that are active can be viewed.
Sensor error level Press key
Press + Alarm status ( e.g : of alarm 1) will be displayed as
Relay De - energized Display for 1sec
Using + / Select the Input type
follows: as RTD
Incase of sensor failure
Press key to select Alarm annunciator. LA-1 for low alarm, HA-1 for high alarm, FO-1 for Fail Press till is displayed
the output can be set to
Default setting: Press + output alarm, FD-1 for fault diagnosis.
high or low value of (3) Press + to acknowledge the particular alarm Press + till is displayed
NOTE: This parameter is not prompted if alarm mode is
range. (Alarm will be acknowledged only if latch ON).
Alarm annunciator* Press key display momentarily
Press key to select Analog output %. FILTER TIME CONSTANT:
Display for 1sec (Selection for
Default setting: and then display
retransmission mode)
The filter is an adaptive digital filter that discriminates
No annunciator NOTE: This parameter is prompted only if manual is between measurement noise and actual process Press
Analog output % changes. If the signal is varying too greatly due to
Press + LED of alarm1 blinks
at the rate of 0.2sec measurement noise, increase the filter value. If the fastest Press + / Adjust the display to 0
Display for 1sec
Press + LED blinking; display controller response is needed, decrease the filter value.
Press
flashing b/w PV and Programmable from
message (ALRM) at Press + /
1sec to change value 0.0 to 100.0 Document name: Operating/1006/PIC152N OP-168-V04 Page 3 of 4
KEY PRESS DISPLAY DESCRIPTION CALIBRATION CERTIFICATE
Press + / Adjust the display to 400 Date:
Press key Model No:
Eg. : 2) For analog Input :-
Sr. No.:
Retransmission output : 4 - 20 mA
Desired output : 4mA at 0V ; 20mA at 10V
Claimed Accuracy: ± 0.25 % of full scale ± 1
Input Scaling : 0V - 0; 10V - 400 digit (After 20min warmup time)
Settings :
Press + Sources calibrated against:
Press +
Hinditron Multimeter, Model 86, Sr.No.:1094

Press Multimeter calibration report no:


Select the Input type as ERTL (W), Mumbai, INDIA
Using + / voltage
The calibration of this unit has been verified at the
Press until is displayed following values:
Using + / Adjust the display to 0 CALIBRATION DISPLAY
SENSOR TEMP.(OC) VALUE
Press ( 0.1Resolution) (oc)
Press + / Adjust the display to 0 35.0 35.0
K 700.0 700.0
Press 1350 1350
Adjust the display to 400 0.0 0.0
Press + /
PT100 500.0 500.0
Press 800.0 800.0
Press + / Adjust the display to 10 CALIBRATION
SENSOR VALUE DISPLAY
Note : By default the display will be 10.00 for 0-10V Input VALUE
( 0.1Resolution)
Press Key
Setting for Retransmission :
Voltage 0.0 0.0
Press + till (VDC)
10.0 10.0
Press key displays momentarily 0.0 0.0
Current
and then display (mA)
20.0 20.0

The thermocouple / RTD curves are linearised in


this microprocessor based product; and hence the
Press + / Adjust the display to 0 values interpolated between the readings shown
above are also equally accurate; at every point in
the curve.
Press + / Adjust the display to 400 Unit is accepted as accuracy is within the
Press key specified limit of claimed accuracy and certificate
is valid up to one year from the date of issue
CONNECTION WITH 2-WIRE TRANSMITTER
CHECKED BY:
Connection with Internal 24VDC supply :
Eg: To give 0-20mA DC analog input
-
Two-wire
+ Transmitter

+ -
(Specifications subject to change as development
1 2 3 4 5 6 7 8 9 10 is a continuous process).
22 24
mA+ V+ mA / V-
GND +24V
Selec Controls Pvt. Ltd., India,
21
- +
23 (Formerly Selectron Process Controls Pvt. Ltd.)

11 12 13 14 15 16 17 18 N L
Tel:91-22-28476443/1882, Fax:91-22-28471733,
Toll free: 1800 227 353, Website: www.selec.com
- + E- mail: sales@selec.com.
NO1 COM1 NC1 NO2 COM2 NC2

Document name: Operating/1006/PIC152N OP-168-VO4 Page 4 of 4

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