EQUIPMENT AND TOOLING REQUIREMENT FOR CORE MANUFACTURING SEC

Sr No Description of Equipment Picture

1 Core Building Table

2 Core Binding Machine

3 Operator Standing platform Bottom

4 Operator Standing platform Top

5 Hydraulic Pallet Stand

6 EOT Crane

7 Support Beam

8 Support Jack

9 Plumb
10 C Type Clamp

11 Socket Wrench

12 Steel Rules

13 Locating pin

14 Digital Vernier Calliper

15 Levelling Block

16 Stacking Knife

17 Measuring Tape

18 OD Calliper

19 Insulation Resistance Tester

20 Torque Wrench

21 Standard Tool Kit

22 Limb Pressing Device

23 Half Round Clamps for Main Limb

24 Limb Spreader
25 Spirit Level Small

26 Spirit Level/Horizontal Level Checker

27 Multimetre

28 Digital Micrometre

29 Magnetic Pressure Block

30 Spancet Required of new type

31 Limb Support for long lamination in Core assembly

32 Pencil Magnet

33 Hand Jack

34 Bottle Jack

CONSUMABLE MATERIAL REQUIREMENT

1 Glue PVB and Loctite 407

2 Insulation Varnish

3 White Cotton Cloth

4 Alcohol for cleaning

5 Plastic Roll
6 Paint Brush for Varnish Application

PROCEDURES

1 Quality checklist for manufacturing of core

2 Quality engineer for checking the core quality
3 Manufacturing procedure for Core stacking
4 Torque table for tightening of bolts
5 Standard operating procedure for 330KV,125MVA
Training to shop floor persons for making the new
6 product
FACTURING SECTION
Remarks

Available in ATEF Power

Transformer Factory
Capacity - ??

Available with different

technology so need to
discuss with
management

Available

Available
Available in ATEF

Available in ATEF

Available in ATEF

Not Available
For Pressing of HV and LV
frame for base feet
matching

Not Available

1/2 inch and 1 inch

square drive, used for
tightening of bolts and
nuts

Not Available

350mm and 150mm

length, for checking
thickness of stack

Not Available

Available in ATEF

150mm and 300mm

length, for checking stack
thickness and all related
dimension

Not Available
For levelling of core stack

Not Available

Not Available

3m, 10m and 30m, For

checking the dia of the
core

Not Available 10 metre

and 30 metre

For measuring the total

stack thickness

Not Available

500V and 2500V

 Need to give torque
according to grade of
bolts and nuts

Not available

Not Available

In ATEF it is done using a

special device so need to
discuss with
management the
procedure for 330KV

In ATEF it is done using a

special device so need to
discuss with
management the
procedure for 330KV

For fixing between two

limbs during lifting of
Core
Not Available
 Not Available

2metre and 3 metre used

for levelling of frame
with insulation assembly

Not Available

Available in ATEF

Available but showing

wrong reading and not
calibrated

Used for checking

megger/insulation
resistance with frame

6m and 4m
 Not Available

for cleaning of holes and

small magnetic particles,
Not available

Not Available

Not Available

Not Available
Need to discuss with
management on this
material required for
cleaning of workstation
and crgo sheet, Not
Available
Not Available
Not Available
Not Available

Not Available
Not Available
Not Available
Not Available
Not Available

Not Available