Connectivity & Industry 4.

0
Claudio Makarovsky – Siemens Oil &Gas

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Digitalization @ Process Industries
How to survive a disruptive technology wave

Digitalization winner candidates Doomed to disappear candidates ?

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Drivers for Explosion in Digitalization Across Industries
Sensor explosion
Mass Transit Industry
Barcelona – Madrid
Remote diagnosis facilitates
predictive maintenance
Increased availability and
avoidance of unplanned
downtimes
99.9% availability of trains
Only 1 of 2,300 trips is late
Applicability to O&G
Predictive Maintenance
Secure Connectivity
Marine Industry
Hamburg (Service Center)
Remote monitoring facilitates
expert center support
Increased availability and
avoidance of unplanned
downtimes
Reduced cost for operation
and commissioning
40% of all critical systems
monitored in real-time with
expert technical support
Applicability to O&G
Remote Monitoring
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
Integrated PLM
Automotive Industry
Maserati, Turin
Digital production optimizes
plant design and enables
manufacturing flexibility
Enables shorter time
to market
3x more cars produced
30% less development time
Applicability to O&G
Improved Cycle Time
Slide 9
Advanced Analytics
Health Industry
Multiple Locations Worldwide
Automated image processing
enables faster diagnosis
Enables more patients to be
treated in less time
10% higher accuracy rate
and detection of fractures
50% reduction in doctor’s
time for bone reading
Applicability to O&G
Image Analytics
The Challenges Facing Adoption of Digitalization in O&G

• Cyber Security
Yes, but like HSE it can be managed

• Data Privacy
What data can't you share, rather than what data can you
share

• Customer-Supplier Business Model

Transition from procurement to partnership

• Culture
Today’s best practices will not be tomorrow’s best practices
Opportunity lies between the silos
Failing is good – start small, learn, course correct fast
The risk does not lie in failing, it lies in doing nothing

OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
 The Digital Maturity Journey
Autonomous
Evolution and Revolution Operations
Levels of Digitalization

AI-Aided Decision
Asset Making
Remote Optimization
Predictive Operations
Intelligent Diagnostics
Process & Plant Monitoring
Digital Twins

Digital Maturity & Intelligence

Digital Asset Management
Implementation Phases

• Data persistence • Improved Plant Maintenance • Inventory & Obsolescence Management

Digital Workflows
• Better Visualization • Efficient Data & Workflows

Asset Optimization
• Integrated optimization of maintenance and operations

Enterprise Optimization
• Improved Capacity & Distribution Planning

OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
 Topsides 4.0 – Integrated Life Cycle Solution for O&G

Designed for reduced Topsides 4.0 is the secure digital approach to rotating equipment,
CAPEX and OPEX electrical and automation systems through the entire life cycle of the
asset.
• Shorter project cycle
Compression Cyber Secure
time
Digital Solutions
• Shorter time to stable
operation with Motors and
Automation, safety, drives
training, virtual
control and telecom
commissioning on
the digital twin
• Reduced interfacing
risk with integrated
automation and Power distribution Power generation
(gas turbine,
safety systems generator)
• Lower OPEX with
reduced manning
and predictive
OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
analytics
 Topsides 4.0 – Data Persistence

Configurators for fast, Integrated EICT, designed

Concept & FEED best practice designs for remote operations Detailed design data Design & Build
Cyber Secure

Data Backbone

• P&IDs • ICSS
Digital fabrication,
Process simulation • 3D drawings • Electrical Load Lists
for concept selection virtual commissioning
• Isometrics • Single Line Diagrams
• Equipment data sheets • Life Cycle data
• Time series data • etc.

Cyber Secure Cyber Secure

Analytics for equipment Analytics for process Service and maintenance Real time and historical
optimization optimization asset generated data
data for asset management

Operate & Maintain

OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
 Topsides 4.0 – The Intelligent Digital Twin

Configurators for fast, Integrated EICT, designed

Concept & FEED best practice designs for remote operations Detailed design data Design & Build
Cyber Secure
Data Backbone
Plant Process Automated OEM
Twin Role Based Services
Twin Monitoring Digital fabrication,
Process simulation
Smart 3D view Dynamic model Portal Analytics and alerts Predictive
for concept selection virtual commissioning
for construction for automation
planning, field testing, ops
(Cloud) for process & diagnostics &
equipment asset
training, etc training, what-ifs monitoring optimization

Cyber Secure Cyber Secure

Analytics for equipment Analytics for process Service and maintenance Real time and historical
optimization optimization asset generated data
data for asset management

Operate & Maintain

OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
 Creating the Digital Twin Without the Topsides 4.0 Approach

Individually engineered solutions, significant duplication of data and effort

Static reference data Real time asset Dynamic, simulated Asset performance Visualization and Intelligent
(product, generated data data and maintenance navigation (client Digital
engineering, project (time series and reporting/ KPIs view) Twin
data) events)

Process Design Dynamic Process Asset wide Notifications &

Simulation Analytics Alerts

Integrated Operations &

(vendor agnostic

Asset Optimization
Intelligent Monitoring Reports,
EIC emulation dashboards,
Asset wide EIC drill downs
for remote OEM predictive
operations diagnostics &
FEED/Detailed Process Twin optimization
Engineering OEM Services Plant Twin
3D walk through
Digital fabrication On premise /
plus operations,
and testing cloud historian
engineering &
maintenance
data
 Creating the Digital Twin With the Topsides 4.0 Approach

Create the Intelligent Digital Twin as you execute the Project

Static reference data Real time asset Dynamic, simulated Asset performance Visualization and Intelligent
(product, generated data data and maintenance navigation (client Digital
engineering, project (time series and reporting/ KPIs view) Twin
data) events)

Process Design Dynamic Process Asset wide Notifications &

Simulation Analytics Alerts

Integrated Operations &

(vendor agnostic

Asset Optimization
Reports,
EIC emulation dashboards,
Asset wide EIC drill downs
for remote OEM predictive
operations diagnostics &
FEED/Detailed optimization
Engineering
3D walk through
Digital fabrication On premise /
plus operations,
and testing cloud historian
engineering &
maintenance
data
 Example Savings For A Mid Size FPSO (100 k bpd)

Reduce cycle 12 weeks saving on detailed design with vendor templates

time 8 weeks shorter engineering phase with configurators
3 – 9 months 4 weeks faster to first oil with virtual testing, training

Reduce Reduced engineering for digital twin

CAPEX Reduced accommodation for offshore staffing
$ 10 – 15 m Reduced risk from integrated control

Reduce OPEX Reduced offshore manning

>$ 100 m
Shorter and safer turnaround times
over 10 yrs Early warning of performance degradation

OTC-28669-MS• Digital Lifecycle for Offshore Oil and Gas Production • E. La Grange
 Example: Remote Operations of the Ivar Aasen Field

Challenge
• Operating offshore production platform in a harsh environment
and remote location
• Minimum offshore operational team
• Leverage onshore key expertise
• Condition monitoring to ensure asset uptime and efficient
maintenance campaigns

Solution
• Fully integrated Electrical, Automation and Digital solution
• Onshore operations center for seamless remote operations
• Advanced condition monitoring of critical equipment
• Expert support based on real time big data and analytics
• Process Twin simulation and training software

Fewer
Lower Increased
people on
OPEX recovery
the platform
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Carlos GasAlbuquerque,
Fernando Production PD• PA
E. AE
LaVSS
Grange
Brazil
 Steps to Starting your Digitalization Journey

Incubate through Evolution

• Digitalize inside the firewall while developing a cyber policy
• Start small but do so quickly
• Pick your data backbone for longevity
• … but plan for 2 year obsolescence of applications

Leapfrog through Revolution

• Accept that the past should not dictate the future
• Pick long term partners for OEM & digital expertise
• Choose a secure, scalable platform for stakeholders to
collaborate
• Include digitalization right from concept development
• Select technologies on Life Cycle Cost
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Page 19 OTC-28669-MS• Digital Lifecycle for Offshore Oil and
Carlos GasAlbuquerque,
Fernando Production PD• PA
E. AE
LaVSS
Grange
Brazil
Claudio Makarovsky
+5521 995980289