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Food Hydrocolloids
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Alginate submicron beads prepared through w/o emulsification and gelation with
CaCl2 nanoparticles
Jerome P. Paques a, b, Erik van der Linden b, Cees J.M. van Rijn a, Leonard M.C. Sagis b, *
a
Laboratory of Organic Chemistry, Wageningen University, Dreijenplein 8, 6703 HB Wageningen, The Netherlands
b
Physics and Physical Chemistry of Foods, Wageningen University, Bomenweg 2, 6703 HD Wageningen, The Netherlands
a r t i c l e i n f o a b s t r a c t
Article history: A simple method for preparing gelled alginate beads with a diameter smaller than 5 mm is described. A 1%
Received 11 September 2012 alginate solution and a medium chain triglyceride (MCT) oil are used to prepare a water-in-oil (w/o)
Accepted 9 November 2012 emulsion, stabilized by polyglycerol polyricinoleate. CaCl2 nanoparticles with dimensions in the nano-
range (6e400 nm), dispersed in MCT oil, are then added to the emulsion. Energy-dispersive X-ray spec-
Keywords: troscopy (EDX) and Auger electron spectroscopy (AES) show that these nanoparticles migrate to the
Calcium chloride nanoparticles
emulsion droplet interface, where they dissolve into the aqueous alginate phase and cause gelation,
Alginate
forming beads. Gelation of the beads was confirmed with a novel technique using Congo red as an indi-
Submicron beads
Water-in-oil emulsions
cator. A color change occurs upon the addition of CaCl2 to a Congo red solution and we believe this is due to
External gelation formation of a Congo redecalcium complex. Scanning electron microscopy shows that alginate beads are
Congo red mostly in a size range around 1 mm, but beads as small as 200 nm and smaller were also found. Extending
the size range of alginate beads into the submicron range, while maintaining relatively mild pH conditions
in the interior of the bead, will significantly extend the range of applications for this type of beads.
Ó 2012 Elsevier Ltd. All rights reserved.
0268-005X/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.foodhyd.2012.11.012
J.P. Paques et al. / Food Hydrocolloids 31 (2013) 428e434 429
water-in-oil (w/o) emulsions is described. After emulsification the interior of the bead, will significantly extend the range of applica-
alginate emulsion droplets are gelled with CaCl2 nanoparticles, and tions for this type of beads.
remain suspended in the oil phase. Our method produces gelled
alginate submicron beads with a diameter of about 1 mm and even 2. Materials and methods
beads with a diameter below 200 nm can be obtained.
Traditional bead formation techniques by external gelation 2.1. Materials
(Chan, Lee, & Heng, 2006; Liu et al., 2002; Quong, Neufeld, Skjåk-
Bræk, & Poncelet, 1998), such as dripping an alginate solution Buffer solution Boric acid/potassium chloride/sodium hydroxide
into a CaCl2 solution, typically results in beads of 500e1000 mm (Merck, pH 10), buffer solution di-sodium hydrogen phosphate/
(Brun-Graeppi et al., 2011). More advanced variations of this potassium dihydrogen phosphate (Merck, pH 7), buffer solution
technique have been developed with improved yield, smaller beads citrate/hydrochloric acid (Merck, pH 4), calcium chloride dihydrate
and narrower size distribution. In those methods single droplets (GR for analyses, Merck, 99%), Congo red (Sigma, w40%), ethanol
are formed at the tip of a nozzle, and a coaxial laminar air-flow or absolute (Merck, 99.2%), Grindsted polyglycerol polyricinoleate
electric field is used to decrease droplet size. The droplets are (PGPR) 90 kosher (Danisco), n-hexane (p.a., Merck, 99%), medium
collected in a CaCl2 bath for gelation of the bead. Droplets formed chain triglyceride (MCT) oil (Miglyol 812 N, Sasol), and sodium algi-
with these techniques are in a size range from 50 to 600 mm nate (Fischer Scientific, General purpose grade) were used as received.
(Bugarski et al., 1994; Koch, Schwinger, Kressler, Heinzen, & Rainov,
2003; Manojlovic, Djonlagic, Obradovic, Nedovic, & Bugarski, 2.2. Method for production CaCl2 nanoparticles
2006). Other commercial techniques use vibrating nozzles and
laminar jet break-up (JetCutterÒ). The JetCutterÒ forms droplets The CaCl2 nanoparticles were prepared using a method
from about 120 mm and larger by cutting a solid jet of fluid by described elsewhere (Paques, Van Der Linden, Sagis, & Van Rijn,
means of rotating cutting wires, into cylindrical segments, which 2012). A volume ratio of 5% of a 0.1 molal solution of CaCl2$2H2O
then form beads due to surface tension. The droplets can be in pure ethanol was added to MCT oil containing 6% (w/w) of PGPR.
collected in a CaCl2 bath for gelation into gel beads. The mixture was sonicated for 1 min and alcohol was evaporated
Another external gelation technique uses a water-in-oil emul- from the mixture by heating them overnight at 60 C, while stirring
sion of an alginate solution in an apolar phase. The emulsion is then on a magnetic stirrer. After all alcohol has been evaporated the
broken by addition of a CaCl2 solution. The method can produce sample was cooled down to room temperature before being used.
alginate beads smaller than 100 mm, but particle size distributions
tend to be very wide, beads are often clustered, and multiple 2.3. Method for production of alginate submicron beads
emulsion droplets (W/O/W) may form as a by-product.
Internal gelation of alginate beads can be performed through an An alginate solution was prepared on a magnetic stirrer by
emulsion technique in which an alginate emulsion, containing adding 1 or 2% (w/w) of alginate (based on 100% water) to dem-
CaCO3 particles, is emulsified in an apolar phase (Poncelet et al., ineralized water. After complete dissolution of the alginate, the
1992). The gelation is achieved by addition of an oil-soluble acid alginate solution was added, while stirring with a magnetic stirrer,
that causes calcium ion release. Alternatively Glucono delta-lactone in volume ratios up to 15% to a continuous phase of MCT oil, con-
(GDL) can be added to the alginate phase which slowly lowers the taining 6% (w/w) polyglycerol polyricinoleate (PGPR) as surfactant.
pH inside the alginate bead (Amici, Tetradis-Meris, de Torres, & Emulsification is then performed with an Ultra Turrax (IkaÒ T25
Jousse, 2008; Quong et al., 1998; Ribeiro, Silva, Ferreira, & Veiga, digital) at variable speed ranging from 5000 to 10,000 rpm for
2005; Silva, Ribeiro, Figueiredo, Gonçalves, & Veiga, 2006). This 10 min, forming a stock emulsion of alginate in MCT oil. The stock
lowering in pH can be harmful to sensitive compounds inside the emulsion was then diluted, while stirring on a magnetic stirrer,
bead. External gelation usually maintains a mild pH. Besides with MCT oil containing CaCl2 nanoparticles and 6% (w/w) PGPR.
a lower pH inside the alginate bead the internal gelation process The final systems were kept overnight while stirring to allow
also results in beads with a different matrix strength, stiffness, pore gelation of the alginate emulsion droplets. For comparison of the
size and permeability compared to beads prepared with external gelled alginate beads with non-gelled alginate droplets the stock
gelation (Chan et al., 2006; Liu et al., 2002; Quong et al., 1998). emulsion was also diluted with MCT oil containing only 6% (w/w)
Tong et al. (Liu, Wang, Gao, Liu, & Tong, 2008; Wang, Liu, Gao, PGPR. The MCT oil used for this dilution was treated with ethanol
Liu, & Tong, 2007) describe a method where an aqueous solution using a similar method as for the production of CaCl2 nanoparticles,
of alginate is emulsified in oil containing CaCO3 microparticles but no CaCl2$2H2O has been dissolved in the ethanol. All samples
(5 mm) to produce a water-in-oil emulsion. A self-assembled layer were kept in closed containers and stored in a refrigerator until
of CaCO3 microparticles is formed at the liquideliquid interface further analyses.
and acts as a stabilizer. GDL, present in the aqueous phase,
gradually lowers the pH in the alginate beads and as a result Ca2þ 2.4. Analysis of alginate submicron beads by Cryo-SEM and EDX
is released from the CaCO3 and allows for gelation of the alginate analyses on chemical elements
bead. The beads have an average diameter of 430 mm. In our
method gelled alginate submicron beads can be obtained with The sample containing the alginate submicron beads was glued
a diameter of about 1 mm and even beads with diameters below on copper hollow rivets and directly frozen in liquid ethane. The
200 nm can be obtained. Our method uses CaCl2 nanoparticles copper rivets were placed in a cryo-sample holder in liquid nitrogen
dispersed in the oil phase and the pH in the beads remains at (LN2). The sample holder was transferred to a non-dedicated cryo-
neutral pH. The alginate submicron beads can remain dispersed in preparation system (MED 020/VCT 100, Leica, Vienna, Austria) onto
the oil phase. If alginate submicron beads are required in a water a sample stage at 93 C. In this cryo-preparation chamber the
continuous phase they can be harvested from the oil phase samples were fractured and freeze dried for 3 min at 93 C at
without the formation of multiple emulsion droplets (w/o/w) and 1.3 106 mbar to remove water vapor contamination. The sample
without the clustering of droplets. was sputter coated with a layer of 5 nm Tungsten at the same
Extending the size range of alginate beads into the submicron temperature. The samples were cryo-shielded transferred into the
range, while maintaining relatively mild pH conditions in the field emission scanning microscope (Magellan 400, FEI, Eindhoven,
430 J.P. Paques et al. / Food Hydrocolloids 31 (2013) 428e434
The Netherlands) on the sample stage at 122 C at 4 107 mbar. elements present in the sample at an electron beam energy of
The analysis was performed at a working distance of 3e4.5 mm, 10 keV. In order to perform Auger Electron Spectroscopy analyses
with SE and BSE detection at 2e15 kV, and 13 pA. All images were the washed sample was put on a silicon nitride wafer and dried
recorded digitally. under vacuum. No sputter coating was applied to the sample.
EDX analyses were accomplished in the same field emission
scanning electron microscope at 122 C by a X-Max/AZtec X-ray 2.6. Analyses of Congo redeCaCl2 solutions
analyzer (Oxford Instruments Analytical, High Wycombe, England)
at an acceleration voltage of 15 kV, 200 pA, WD 4 mm. A Congo red stock solution of 0.1% (w/w) was prepared with
MilliQ water. The stock solution was then diluted with MilliQ water
2.5. Analysis of alginate submicron beads by SEM and AES analyses or buffer solution (buffer pH 4, pH 7 and pH 10) to prepare samples
on chemical elements containing respectively 0.01% and 0.001% Congo red. Also a 0.01%
and 0.001% Congo red solution in MilliQ water with CaCl2 was
MCT oil and surfactant were removed from the sample before prepared. pH values were determined using a digital pH meter. The
characterizing the alginate submicron beads with the SEM. Washing absorbance spectra of the samples were then measured using
was performed by adding hexane to the samples and centrifuging a spectrophotometer (Cary 50 UVeVisible spectrophotometer).
them at 500g and 1000g for 30 min in a Thermo Scientific centrifuge
(Heraeus Multifuge X3R). The supernatant was removed and the 2.7. Analyses of Congo red in alginate solutions
pellet, containing the alginate submicron beads, was redispersed in
hexane. This washing step was repeated 3 times. After the last 5 ml of a 1% (w/w) alginate solution containing 0.01% (w/w) of
washing step the washed alginate submicron beads were dispersed Congo red was added in a test tube. Then 2 ml of a CaCl2 solution
in 5 ml hexane. A drop of this dispersion was put on a Nuclepore (respectively 0.00%, 0.05%, 0.50% or 1.00% (w/w) CaCl2) was care-
Track-Etched Membrane (Whatman, 13 mm circular, 5 mm pores) fully poured on top of the alginate solution. Samples were visually
and transferred into a sputter coater (Balzers SCD 020) where it was observed over time.
dried under vacuum. It was subsequently sputter-coated with gold
(3 min, 35 kA, 0.2 mBar Argon). Samples were analyzed at room 2.8. Analyses of Congo red in alginate emulsions
temperature in a scanning electron microscope (Jeol JAMP-9500F,
Wageningen, The Netherlands). All images were recorded digitally. A 1% (w/w) alginate solution was prepared containing 0.01% (w/
Auger electron spectroscopy (AES, Jeol JAMP-9500F, Wagenin- w) of Congo red and emulsified at 15% (v/v) in MCT oil containing
gen, The Netherlands) was used to determine the chemical 6% (w/w) PGPR, using an Ultra Turrax. This stock emulsion was then
Fig. 1. Alginate submicron beads in a matrix of MCT oil gelled with CaCl2 nanoparticles. a/b. AlginateeCaCl2$2H2O weight ratio ¼ 8:13. c/d. AlginateeCaCl2$2H2O weight
ratio ¼ 7:54.
J.P. Paques et al. / Food Hydrocolloids 31 (2013) 428e434 431
Fig. 2. Alginate submicron bead in a MCT oil phase gelled with CaCl2 nanoparticles and examined with energy dispersive X-ray spectrometer [AlginateeCaCl2$2H2O weight
ratio ¼ 7:54]. a. Scanned area for X-ray image mapping in the sample. b. X-ray image mapping of chlorine (purple), calcium (blue), oxygen (green) and carbon (red) for (a). c. Line
scan of an alginate submicron bead in a MCT oil phase gelled with CaCl2 nanoparticles with intensity for calcium (For interpretation of the references to color in this figure legend,
the reader is referred to the web version of this article.).
diluted, while stirring on a magnetic stirrer, with MCT oil con- range and even beads with sizes below 200 nm. Fig. 1c/d shows
taining CaCl2 nanoparticles and 6% (w/w) PGPR, into an emulsion some typical alginate submicron beads prepared with an alginatee
containing 3% (v/v) of alginate solution. For comparison of the CaCl2$2H2O weight ratio of 7:54. These alginate submicron beads
gelled alginate beads with non-gelled alginate droplets the stock visually did not differ much from the sample in Fig. 1a/b which had
emulsion was also diluted with MCT oil containing only 6% (w/w) a lower CaCl2 concentration. No CaCl2 nanoparticles in the MCT oil
PGPR. The MCT oil used for this dilution was treated with ethanol phase were found, which could be an indication that the CaCl2
using a similar method as for the production of CaCl2 nanoparticles, particles have dissolved into the alginate submicron beads. Energy
but no CaCl2$2H2O has been dissolved in the ethanol. Samples were dispersive X-ray spectrometer (X-Max/AZtec X-ray analyzer, Oxford
then visually analyzed at different time intervals. Instruments Analytical) of the Cryo-SEM was used to determine
elements present in the beads. In Fig. 2 typical results of the X-ray
3. Results and discussion spectrometer are shown.
3.1. Alginate submicron beads analyzed by Cryo-SEM 3.1.2. Energy dispersive X-ray spectrometer analyses of gelled
alginate submicron beads
3.1.1. Morphology of gelled alginate submicron beads by Cryo-SEM Creating an X-ray map image with the energy dispersive X-ray
A 1% (w/w) solution of alginate was prepared and used to prepare spectrometer gives a good insight in the location of the calcium. In
a stock emulsion with MCT oil as continuous phase. The stock Fig. 2b it can clearly be seen that calcium is mainly present in the
emulsion consisted of 3% (v/v) alginate solution in MCT oil with 6% alginate submicron bead and a minimal amount of calcium can be
(w/w) PGPR as surfactant. CaCl2 nanoparticles were dispersed in the found in the continuous phase of MCT oil. From the performed line
MCT oil phase to induce gelation. Light microscopy showed the scan, given in Fig. 2c, it can also be concluded that the calcium
presence of separate alginate submicron beads in all samples and no concentration in the alginate submicron bead is higher than in the
clusters were found. In Fig. 1 micrographs from the Cryo-SEM of surrounding MCT oil. This confirms the earlier hypothesis that the
alginate submicron beads in an MCT oil matrix are shown. calcium nanoparticles, which were initially dispersed in the MCT oil
In Fig. 1 it can clearly be seen that alginate beads of various sizes phase, have been dissolved into the alginate submicron beads,
below 5 mm were obtained. Fig. 1a/b shows some typical alginate explaining they could not be detected in the Cryo-SEM pictures.
submicron beads prepared with an alginateeCaCl2$2H2O weight This shows it is feasible to use CaCl2 nanoparticles dispersed in an
ratio of 8:13. In the sample a few relative large alginate beads (1e apolar phase for the gelation of alginate submicron beads. Note that
5 mm) were found, but also many alginate beads in the submicron the spatial resolution of the EDX is insufficient to study spatial
Fig. 3. Alginate submicron beads gelled with CaCl2 nanoparticles. For gelation of the alginate droplets CaCl2 nanoparticles dispersed in MCT oil were mixed with an alginate in oil
stock emulsion forming a system with 5% (v/v) alginate submicron beads in MCT oil emulsion containing 6% (w/w) of PGPR. a. A 1% (w/w) alginate solution was used to prepare the
droplets [AlginateeCaCl2$2H2O weight ratio ¼ 7:9]. b. A 2% (w/w) alginate solution was used to prepare the droplets [AlginateeCaCl2$2H2O weight ratio ¼ 3:2].
432 J.P. Paques et al. / Food Hydrocolloids 31 (2013) 428e434
variations of the calcium concentrations in the interior of the beads. shrinkage of the submicron beads. However Cryo-SEM analyses
Such variations could lead to spatial variations in rheological showed submicron beads in similar size ranges compared to the dry
properties in the beads. Similar variations in calcium distribution submicron beads analyzed with SEM.
have been observed in other studies (Chan et al., 2006; Liu et al., MCT oil and surfactant were removed from the submicron beads
2002; Quong et al., 1998). for SEM analyses. Even without a surfactant present the alginate
submicron beads could be re-suspended in hexane after centrifu-
3.2. Alginate submicron beads analyzed by SEM gation. This confirms that the submicron beads must be in a gelled
state and CaCl2 nanoparticles migrate to the emulsion droplet
3.2.1. Morphology of gelled alginate submicron beads by SEM interface, where they dissolve into the aqueous alginate phase and
A solution of respectively 1 and 2% (w/w) alginate was prepared cause gelation (if the submicron beads would still be in a liquid
and used to prepare an emulsion with MCT oil as continuous phase. state the alginate submicron beads would coalesce in the absence
The alginate in MCT oil emulsion was then mixed with CaCl2 of a surfactant, especially during centrifugation, and no separate
nanoparticles dispersed in an MCT oil phase, forming a final system alginate submicron beads would be observed with SEM). Auger
consisting of 5% (v/v) alginate submicron beads in MCT oil with 6% Electron Spectroscopy was also used to determine if the elements
(w/w) PGPR as surfactant. Light microscopy showed the presence of calcium and chlorine were present in the submicron beads. Typical
separate alginate submicron beads and no clusters were found. results from Auger Electron Spectroscopy are listed in Figs. 4 and 5.
After multiple washing steps with hexane the samples were
studied with SEM. These washing steps could result in loss of the 3.2.2. Analyses on elements of gelled alginate submicron beads by
smaller alginate beads. Typical micrographs are shown in Fig. 3. Auger Electron Spectroscopy
Alginate submicron beads are clearly visible from the SEM The map images of calcium and chlorine in Figs. 4 and 5 clearly
micrographs in Fig. 3. Submicron beads of about 1 mm could be overlap the pattern of the alginate submicron beads. The map
observed but also submicron beads below 300 nm were found. The image of calcium also includes carbon since carbon and calcium
application of SEM for analyses requires dry submicron beads and give a peak at a kinetic energy (eV) level close to each other. The
therefore the liquid phase has been removed, which could result in map image of chlorine is more reliable since chlorine shows a peak
Fig. 6. Variations in color of different 0.001% Congo red solutions. Samples are Fig. 8. Color changes of alginate solution, containing 0.01% (w/w) Congo red, triggered
prepared in buffer solutions (pH 4, pH 7, pH 10), in MilliQ water and in MilliQ water by calcium from a CaCl2 solution. The CaCl2 concentration is increasing in the samples
with CaCl2$2H2O. (For interpretation of the references to colour in this figure legend, from left to right. (For interpretation of the references to colour in this figure legend,
the reader is referred to the web version of this article.) the reader is referred to the web version of this article.)
434 J.P. Paques et al. / Food Hydrocolloids 31 (2013) 428e434
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Acknowledgments Tønnesen, H. H., & Karlsen, J. (2002). Alginate in drug delivery systems. Drug
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the assistance during Cryo-SEM/EDX analyses and Dr. Marcel Wang, C., Liu, H., Gao, Q., Liu, X., & Tong, Z. (2007). Facile fabrication of hybrid
Giesbers for the AES analyses. MicroNed is gratefully acknowledged colloidosomes with alginate gel cores and shells of porous CaCO3 microparti-
for their financial support. cles. ChemPhysChem, 8(8), 1157e1160.