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International Journal of Construction Management

ISSN: 1562-3599 (Print) 2331-2327 (Online) Journal homepage: https://www.tandfonline.com/loi/tjcm20

Construction materials management practices


enhancing labour productivity in multi-storey
building projects

Argaw Tarekegn Gurmu

To cite this article: Argaw Tarekegn Gurmu (2018): Construction materials management practices
enhancing labour productivity in multi-storey building projects, International Journal of Construction
Management, DOI: 10.1080/15623599.2018.1462447

To link to this article: https://doi.org/10.1080/15623599.2018.1462447

Published online: 18 Apr 2018.

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INTERNATIONAL JOURNAL OF CONSTRUCTION MANAGEMENT, 2018
https://doi.org/10.1080/15623599.2018.1462447

Construction materials management practices enhancing labour productivity in


multi-storey building projects
Argaw Tarekegn Gurmu
School of Architecture and Built Environment, Deakin University, Geelong, Australia

ABSTRACT KEYWORDS
Implementation of good construction materials management practices can improve productivity in Labour productivity;
construction projects. The purpose of this research is to identify and prioritise construction construction materials
materials management practices that have the potential to enhance labour productivity in multi- management practices;
storey building projects. The study adopted two-phase mixed-methods research design and it was multi-storey building
projects; Australia
conducted in the Victoria State, Australia. Fifty-eight project managers, contract administrators and
project coordinators were involved in the survey. During Phase I, qualitative data was collected
from 19 experts using interviews and the construction materials management practices that could
increase labour productivity in multi-storey building projects were identified. In Phase-II,
quantitative data was collected from 39 contractors involved in the delivery of multi-storey
building projects by using questionnaires. The data was analysed to prioritise the materials
management practices identified in Phase-I. Long-lead materials identification (RII = 0.92),
procurement plans for materials (RII = 0.85) and materials delivery schedule (RII = 0.75) are found to
be the three most important construction materials management practices.

Introduction (2001) indicated that technological change does not nec-


essarily translate into productivity growth. Rojas and
The construction industry in Australia comprised 8.29%
Aramvareekul (2003) concluded that enhancing produc-
of the annual gross value added in the year 2015 making
tivity in construction projects is a management issue
it a significant contributor to the economy (Australian
and the use of new technologies may be helpful but not
Bureau of Statistics 2016a). Notwithstanding its signifi-
sufficient. Hence, this research focuses on the manage-
cance, the productivity growth of the industry is low.
ment practices that could improve productivity in multi-
According to the Australian Productivity Commission
storey building projects. Construction management
(2015) report, in the year 2013-14, the labour productiv-
practices that have the potential to improve productivity
ity growth for the total economy was 1.4% whereas the
could be categorized into construction materials man-
labour productivity growth in the construction industry
agement practices, pre-construction phase management
was -1.0%. The labour productivity is measured as out-
practices, management practices related to construction
put per unit of labour input in ‘hours worked’ (Produc-
methods, construction equipment and tools manage-
tivity Commission 2013). In most construction
ment practices, human resource management practices
productivity studies conducted at the project level, the
and safety and health practices (Caldas et al. 2014; Nasir
term productivity and labour productivity are used
et al. 2015; Gurmu and Aibinu 2017). In this study, con-
interchangeably. El-Gohary and Aziz (2014) explained
struction materials management practices are investi-
that in construction, productivity usually refers to labour
gated because most of the construction materials which
productivity. In this research context, the term produc-
are used in the construction of the multi-storey buildings
tivity refers to the labour productivity at the construc-
in Victoria State, Australia, are imported from overseas
tion project level.
and lack of good materials management practice can sig-
Australian Productivity Commission (2013) sug-
nificantly influence productivity.
gested that the use of advanced technology and change
Previous studies identified the construction materials
in the management practices could improve productiv-
management practices that could improve productivity
ity. However, a study conducted by Organisation for
in infrastructure and industrial construction projects in
Economic Co-operation and Development (OECD)
North America. However, it is possible that none of

CONTACT Argaw Tarekegn Gurmu argtar1982@gmail.com


© 2018 Informa UK Limited, trading as Taylor & Francis Group
2 A. T. GURMU

these practices is appropriate for improving productivity product accreditation scheme as the usage of the build-
in multi-storey building projects in Australia. Also, man- ing materials which are manufactured offshore is
agement practices and their effectiveness would depend increasing in Australia and some of these materials did
on the context such as differences in the resources sup- not comply with Australian standards (HIA 2012). The
ply chain within the local market, project type and local Prefabricated construction system is increasing at about
regulatory requirements (Bloom and Van Reenen 2010). 5% per year (PrefabAUS 2014). Hampson and Brandon
Thus, materials management practices for improving (2004) indicated the increment of off-site manufacturing
productivity might vary from country to country and practices in Australian construction industry.
across project types. For instance, ‘procurement team’ is
found to be one of the material management practices
Procurement Plans for construction materials
that could enhance productivity in infrastructure proj-
ects but the practice is not applicable to improve produc- Procurement plan for construction materials could be
tivity in industrial projects (Caldas et al. 2014). Thus, one of the materials management practices that could
multi-storey building projects would have different con- enhance productivity in multi-storey building projects.
struction materials management practices that could Arditi (1985) mentioned the importance of materials
enhance their productivity. Moreover, there is little or procurement plan as the potential area for productivity
no research conducted on what these practices might be improvement in the US construction projects. Arditi
and which of them are most significant in the context of and Mochtar (1996) concluded that to achieve maxi-
multi-storey building projects in Australia. Accordingly, mum project efficiency, the timely procurement of mate-
the objective of this research is to identify and prioritise rials is crucial. According to the survey conducted by the
the construction management practices that have the authors, improving the procurement practices were
potential to improve productivity in multi-storey build- given higher priority to enhance construction projects’
ing projects in the context of Victoria State, Australia. productivity in Indonesia. Nasir (2013) found that mate-
rials procurement plan is one of the best materials man-
agement practices for improving productivity in
Literature review infrastructure projects. Caldas et al. (2014) confirmed
that materials procurement plan can enhance productiv-
Overview of the construction industry of Victoria
ity in industrial projects. In the context of multi-storey
State, Australia
building projects in Victoria, preparing the procurement
The construction sector in Victoria State, Australia is plans for both critical (long-lead items) and non-critical
dominated by a few large contractors that engage materials could improve productivity by reducing the
numerous small companies. At the end of 2014/15 finan- project delay due to the unavailability of building
cial year, the proportion of companies involved in build- materials.
ing construction were 0.06%, 0.78% and 99.15% for
firms employing over 200 workers, 20-199 workers, and
Long-lead materials identification
0-19 workers respectively (Australian Bureau of Statis-
tics 2016b). The Australian Fair Work Commission stip- Identification of long-lead (critical) materials could also
ulates the minimum wages, ordinary working hours, be one of the practices that have the potential to increase
overtime rates, and other issues related to employment productivity in multi-storey building projects. Abdul
conditions in building construction projects (Fair Work Kadir et al. (2005) recommended that to enhance pro-
Commission 2016). The Victorian construction industry ductivity the project management team should plan
is characterised by the presence of Construction, For- ahead to ensure that the critical materials are identified,
estry, Mining, and Energy Union (CFMEU). The union procured and available on site every time. Jergeas (2009)
prepares a calendar for construction sites that typically also suggested that to improve productivity in oil and
comprises of 36 working hours per week, rostered days gas capital projects in Alberta, Canada the project team
off (RDO) and other events in a financial year (CFMEU should ensure the availability of critical materials. The
2016). author concluded that look-ahead procurement and
Most building materials in Australia are imported logistics plans for these materials are essential for
from overseas. Wheeldon (2012) reported that the enhancing productivity (Jergeas 2009). Long-lead mate-
import of building materials is increasing due to the ris- rials identification is also considered as the best materials
ing investment costs in the manufacturing sector in Aus- management practice for improving productivity in
tralia. The Housing Industry Association (HIA) infrastructure projects in North America (Nasir 2013).
recommended the establishment of Australian building Identification of the long-lead materials and preparation
INTERNATIONAL JOURNAL OF CONSTRUCTION MANAGEMENT 3

of procurement plan for these materials might also be obtained. Grau et al. (2009) assessed the impact of
improve the productivity of multi-storey building con- materials tracking technologies on crafts’ productivity
struction projects in the context of Victoria State, Aus- and quantified the impact of automating, identifying
tralia since most of the critical materials are imported and localising engineered components on productivity
from overseas. If these materials are not identified early, in industrial projects. The results of the study indi-
then the project could be delayed. According to Wheel- cated that materials tracking technologies can signifi-
don (2012), most building materials are purchased from cantly improve productivity. Nasir et al. (2010)
abroad due to the rising costs of manufacturing in Aus- confirmed that the implementation of on-site material
tralia. The proposition that long-lead materials identifi- tracking technology on industrial projects such as
cation is one of the potential areas for the enhancement refineries and power plants can improve productivity.
of the Victorian multi-storey building construction proj- Similarly, the implementation of materials tracking
ects’ productivity will be verified. technology has been confirmed as one of the best
practices that enhance productivity in infrastructure
and industrial projects (Nasir 2013; Caldas et al.
Materials procurement team, materials status
2014). For multi-storey building projects in Victoria,
database, and post-receipt preservation
the use of materials tracking technologies could also
Assigning the materials procurement team, control- help contractors to identify where a particular mate-
ling the status of materials on site, and maintenance rial or its components are located on building sites.
of the received materials could also be considered as Consequently, the time spent by the workers to
some of the materials management practices that search the materials can be reduced, and productivity
could enhance productivity in building projects. Jer- could be improved.
geas (2009) recommended that dedicated follow-up
of the materials procurement activities is essential to
Materials delivery schedule
improve productivity since the practice can reduce
the workers’ idleness. Nasir (2013) concluded that The preparation of materials delivery schedule could
forming materials procurement team; keeping track also be one of the materials management practices that
of the quantity of the utilised materials and identify- could improve productivity in multi-storey building
ing the remaining materials; and preservation of the projects. Arditi (1985) mentioned that materials delivery
received materials on construction sites are the prac- plan and schedule are among the potential areas for pro-
tices that have the potential to improve productivity ductivity improvement in construction projects in the
in infrastructure projects. Furthermore, Caldas et al. US. Bell and Stukhart (1987) identified materials plan-
(2014) identified that materials status database and ning as one of the most critical materials management
preservation of construction materials are the best systems (MMS). Nasir (2013) confirmed that materials
practices for increasing productivity in industrial con- delivery schedule is the best materials management prac-
struction projects in North America. In the context of tices for improving productivity in infrastructure proj-
Victorian multi-storey building construction projects, ects. Caldas et al. (2014) also confirmed that materials
as the majority of the building materials are imported delivery schedule is the best practice for enhancing pro-
from overseas, the assignment of materials procure- ductivity in industrial projects. Likewise, El-Gohary and
ment team could be essential to follow up the pro- Aziz (2014) suggested the importance of materials deliv-
curement process. Furthermore, the preservation and ery plan in increasing the construction projects’ produc-
maintenance of the construction materials on multi- tivity in Egypt. In the context of multi-storey building
storey building construction sites in Victoria could projects in Victoria, materials delivery schedule could
also be essential. If the materials are not maintained also be an important practice to improve productivity. If
and damaged on site, it could take a long time to the materials delivery schedule is prepared, and the
procure and replace the damaged materials. As a materials are supplied to a site as per the schedule, dis-
result, the productivity of the project could be ruptions to other schedules such as crane usage sched-
affected. ules can be minimised. For instance, in the absence of
materials delivery schedule, many materials might be
delivered to a building site at the same time; conse-
On-site materials tracking technology
quently, some materials might not be lifted to the
The use of materials tracking technology on multi- required working level due to the disruption of the crane
storey building construction sites could also be one schedule. Furthermore, the project site can be over-
of the potential areas where productivity gain could crowded, and productivity could be influenced.
4 A. T. GURMU

Materials inspection process and materials sequential mixed methods are used because construction
inspection team materials management practices identified by previous
studies might not be applicable to the Victorian con-
Developing materials inspection process and formation
struction industry and there could be other practices
of materials inspection team for a certain multi-storey
that are specific to the local industry. Thus, exploratory
building project could improve its productivity. Makul-
study is conducted first by collecting and analysing qual-
sawatudom et al. (2004) suggested that careful inspec-
itative data obtained from interviews during the first
tion of construction materials could be one of the
phase. To prioritise the practices and to generalise the
potential areas where productivity can be gained in the
findings, quantitative data is collected and analysed dur-
construction projects in Thailand. Arditi (1985) men-
ing Phase II of the research.
tioned the significance of checking the product availabil-
ity and standardisation as a potential for increasing
construction projects’ productivity. Similarly, materials Data collection and analysis techniques
standardisation and checking the product availability by
The objective of the study is ‘to identify and prioritise
the designer are identified as factors which have positive
the management practices that have the potential to
impacts on construction projects’ productivity in Indo-
improve productivity in multi-storey building construc-
nesia (Arditi and Mochtar 1996). El-Gohary and Aziz
tion projects in the context of Victoria State, Australia.’
(2014) also recommended the preparation of painstaking
To address this objective, data relating to the manage-
documentation for materials specifications to reduce the
ment practices were collected in Phase 1 using inter-
adverse effects of factors affecting productivity. The
views. Nineteen professionals who have experience in
preparation of materials inspection strategy and the for-
delivering multi-storey building projects in Victoria
mation of inspection teams for multi-storey building
State were interviewed. They have a five to forty years
construction projects in Victoria might also improve
work experience and have been working as general man-
productivity. Inspecting the critical materials during the
ager, construction manager, project manager, project
manufacturing process as well as before they are sup-
coordinator, project engineer, site engineer, contract
plied to a building site can reduce the project delays due
administrator, supervisor and cost manager. The experts
to the rejection of non-conforming materials during the
were selected based on their experience in working for
construction phase.
subcontractors and principal contractors that are
involved in the construction of multi-storey building
projects in Victoria State, Australia. A snowballing tech-
Research methodology
nique was used to select the participants for the inter-
This study uses exploratory sequential mixed-methods views. In this technique, some experienced building
research design involving a combination of qualitative construction experts were contacted first and the
and quantitative data in two phases. Mixed research researcher asked them to nominate other experienced
designs have been classified into three categories: con- professionals who can participate in the interviews. The
vergent parallel, explanatory sequential and exploratory semi-structured interview questions comprise lists of
sequential (Creswell 2013). In convergent parallel mixed construction management practices that have the poten-
methods, the researcher collects both qualitative and tial to improve productivity in construction projects. For
quantitative data, analyses them separately, and then each proposed practice, the questions include: Does this
compares the results to see if the findings confirm or dis- practice exist? How is it practised by local contractors?
confirm each other. Explanatory sequential mixed meth- Does this practice improve productivity in multi-storey
ods involve a two-phase project in which the researcher building construction projects? What other practices
collects quantitative data in the first phase, analyses the enhance productivity in multi-storey building construc-
results, and then uses the results to plan or build on to tion projects? How do you measure productivity in
the second qualitative phase. In exploratory sequential multi-storey building projects? Each interview lasted for
mixed methods, the researcher first begins by exploring an average of 1.5 hours. The interviews were conducted
with qualitative data and then uses the findings in a sec- until the data analysis reached a saturation point. Satura-
ond quantitative phase. The qualitative phase may be tion refers to the point where similar reasons for accept-
used to build an instrument that best fits the sample ing or rejecting a particular practice were given by the
under study, to identify appropriate instruments to use participants.
in the follow-up quantitative phase or to specify varia- The analysis of the qualitative data was conducted in
bles that need to go into a follow-up quantitative study three concurrent steps: data reduction, data display, and
(Creswell 2013). In this research, the exploratory conclusion (Rose et al. 2015). Data reduction is a form
INTERNATIONAL JOURNAL OF CONSTRUCTION MANAGEMENT 5

of analysis that sharpens, sorts, focuses, discards, and and 5 = extremely important. This research adopted RII
organises data in a way that final conclusions can be (Relative Importance Index) technique as it is suitable
drawn (Miles et al. 1994). Writing summaries, coding, for ranking purpose, and it is recommended for inferen-
and making clusters are common methods used in data tial statistical analyses (Doloi 2012). The following equa-
reduction process. The latter two methods are more suit- tion was used for RII computation (El-Gohary and Aziz
able when the research is entirely inductive. In this 2014).
study, writing summary was used as a technique to
reduce the transcribed interviews. The reduced data was 5ðn5 Þþ4ðn4 Þþ3ðn3 Þþ2ðn2 Þþn1
RII ¼ (1)
displayed using matrices, graphs, charts and networks. 5ðn5 þn4 þn3 þn2 þn1 Þ
In this research, matrix technique was used as it is suit-
able to display the summaries of the responses in matrix Contractors involved in Phase II of this research were
boxes. Once the data is displayed, the conclusion is selected from the registry of the Victorian Department
drawn by either noticing the patterns of similarities and of Treasury and Finance. The Department maintains a
differences between categories and/or processes, cluster- list of contractors that are pre-qualified to provide differ-
ing, making contrasts and comparisons and noting rela- ent construction activities (Department of Treasury and
tions between concepts (Rose et al. 2015). During the Finance 2015).They have been assessed against a range
analysis, the audiotaped interviews were first transcribed of management, technical and financial pre-qualification
and a matrix was prepared in Excel spreadsheet to match criteria to ensure they meet the high standards required
the responses of an expert and the construction manage- of government suppliers. According to the Department’s
ment practices. A summary of each interview result was requirement, firms applying for pre-qualification must
written in a matrix box and conclusion was drawn for demonstrate that they have the management capability,
each practice. Similar iterative procedures were used for qualifications, expertise, experience, technical, and
all the interview results. The similarity between the suc- financial capacity to deliver construction projects suc-
cessive summaries was observed to find saturation point. cessfully. Accordingly, 39 principal contractors on the
After analysing the outcome of the fifteenth interview, list having experience in constructing multi-storey build-
similar explanations for the construction materials man- ing projects were selected and all of them participated in
agement practices that have the potential to improve the survey. The persons directly responsible for the con-
productivity in multi-storey building projects were struction of a multi-storey building project by these
observed. Although the saturation point was reached at companies were contacted and were the respondents.
the fifteenth interviewee, more interviews were con- They were construction directors, operation managers,
ducted until the nineteenth participant for the sake of construction managers, project managers, project coor-
validating the saturation point. Finally, the output of the dinators, and site managers. The letters explaining the
first phase was used as input to the second phase which objectives of the research and the benefits of participat-
comprised quantitative data collection and analysis. The ing in the research were sent to the respondents via e-
construction materials management practices that were mail and in person. The researchers then sent follow-up
described as suitable to improve productivity in multi- emails and phone calls requesting the participation and
storey building projects by the participants were setting suitable time and places for the interviews. The
included in the list for the industry-wide survey. results of the study can be generalised because the sam-
Quantitative data was collected using interview ques- ple size of 39 represents all potential contractors that
tionnaire survey whereby the survey was self-adminis- have the capability to execute multi-storey building proj-
tered. Respondents were asked the questions face-to-face ects. Thus, the sample size is adequate to enable a valid
and requested to write their answers (Fowler Jr and conclusion to be drawn.
Cosenza 2009). The approach can increase the response
rate and in this study it allowed the researchers to clarify
issues during the survey. The questionnaire consists of a Data analysis, findings, and discussion
list of construction materials management practices
Construction materials management practices that
identified during Phase I and the respondents were
could enhance productivity in multi-storey building
asked to rate the relative importance of the practices in
projects
enhancing productivity in multi-storey building projects.
A response scale of 1 to 5 was used to achieve optimum Six construction materials management practices that
reliability and validity (Jamieson 2004; Lozano et al. have the potential to improve productivity in multi-sto-
2008). In the rating, 1 = not important; 2 = slightly rey building projects are identified. These include ‘Pro-
important, 3 = somewhat important, 4 = very important, curement Plans for Materials,’ ‘Long-Lead Materials
6 A. T. GURMU

Identification,’ ‘Materials Status Database,’ ‘Materials production,’ ‘materials are ready for shipping,’ ‘materials
Delivery Schedule,’ ‘Material Inspection Process,’ and are shipped,’ ‘ETA (Estimated Time of Arrival) of the
‘Materials Inspection Team.’ However, the practices materials,’ and ‘materials’ installation date’ in the mate-
‘Procurement Team,’ ‘On-site Materials Tracking Tech- rial status database is essential. Other respondents
nology,’ and ‘Post Receipt Preservation and Mainte- described that, in some projects, it is entirely the respon-
nance’ are found to be not significant to improve the sibility of subcontractor or materials supplier to quantify
productivity of multi-storey building projects in the con- and order the right materials that are sufficient for the
text of Victoria State, Australia. job. They explained that some principal contractors pro-
The implementation of the practice ‘materials pro- vide the necessary documents to the subcontractors and
curement plan’ has a positive impact on the productivity transfer the risks associated with procurement of materi-
of multi-storey building construction projects. The inter- als to them. Some interviewees stated that certain princi-
view participants described that the building industry pal contractors carry out continuous monitoring of the
structure in Victoria, Australia influences the procure- materials and assist the subcontractors or suppliers to
ment strategy. They explained that most principal con- deliver the right quantity and quality of materials.
tractors do not directly involve in purchasing the Preparation of construction materials delivery sched-
construction materials, but they manage the procure- ule is found to be one of the construction materials man-
ment process of the materials. The respondents agement practices that could improve productivity in
described that the materials procurement program, multi-storey building projects. The interview partici-
which is based on the main construction program, is pants described that the construction materials delivery
developed by the principal contractor and provided to schedule is commonly prepared on a weekly basis, and it
the subcontractors or materials suppliers. Some inter- is done in consultation with site supervisors. The inter-
viewees described that the contractors collect informa- viewees explained that the schedule helps to avoid the
tion regarding the location of the manufacturers delivery of various materials at the same time. The sup-
(overseas / local), the time it takes to manufacture the pliers are allowed to access a building site at designated
materials, and the duration of the delivery of the materi- times and use cranes or lifts accordingly. They also
als to prepare the materials procurement plan. described that the delivery schedule is shown on board
Identification of long-lead items or critical materials at a building site where subcontractors or materials sup-
is found to be one of the materials management practices pliers can easily get materials related information. The
that have the potential to enhance productivity in multi- schedule is updated to accommodate for delays in deliv-
storey building projects. The interviewees described that ery due to, for instance, inclement weather and other
identification of the long-lead items and preparation of unforeseen conditions. Some respondents explained that
the package leading program, a program that is prepared the schedule is displayed on a whiteboard in a meeting
to suit the long lead items, prior to tendering is essential room so that the project team knows which materials
to enhance productivity. Some participants proposed are delivered on a specific date. They stated that the
that requesting the tenderers to submit the quotations delay in the schedule can also be shown on the board.
for the materials including the source and lead times is The interviewees suggested that careful planning of the
essential to identify the critical materials easily. For materials delivery schedule has paramount significance
instance, besides the price of the tiles, tenderers can be to reduce delays, particularly, in projects located in the
requested to provide additional information such as the central business districts (CBD) areas since delivering
tiles will be imported from Italy, and it will take eight some materials to these projects might not be allowed
weeks to deliver to a project site. Other interviewees during the normal working hours.
explained that most building materials that are imported Developing a procedure for materials inspection is
from abroad are categorised as long lead items. Some of found to be an essential practice to enhance productivity
these materials include tiles, light fittings, façade and lift. in multi-storey building projects. Some respondents
The practice of preparing the material status database described that the best practice for the materials inspec-
has been found to have a positive impact on the produc- tion starts from the fabrication phase. The respondents
tivity of multi-storey building projects. The respondents recommended that some imported materials should be
explained that the principal contractor’s project manager inspected while they are overseas. The inspection should
gets a report from subcontractors regarding the progress also be conducted after they arrive in Australia; when
of their works, reviews the work progress report and pre- they are delivered to a site; and after they are installed.
pares the materials status report for each work package. According to the interviews, inspection during fabrica-
Some interviewees suggested that including information tion helps to ensure that the materials are manufactured
such as ‘the shop drawing is prepared,’ ‘materials are in as per the required standards or quality level. Some
INTERNATIONAL JOURNAL OF CONSTRUCTION MANAGEMENT 7

interviewees explained that subcontractors or material delivered when they are needed and placed close to their
suppliers provide the quality assurance documents for installation areas. Some interviewees added that to
all items they are supplying, and the principal contrac- reduce the damages of the materials, they are not stored
tor’s project team conducts quality control checks to on building sites. The respondents suggested, to mini-
make sure that the materials are procured according to mise the materials’ damage on sites, the delivery of the
the specifications provided in the contract document. materials one day before their scheduled installation
Other respondents described that the materials samples date. According to the interviewees, if materials are
are kept on site until the project is completed, and the delivered on the date close to their scheduled installation
quality of the supplied materials are checked against the date and placed near their installation areas, the loss of
samples. They also stated that there are technical data or productivity due to the mishandling of the materials can
product data signed off by the specialist consultant be reduced.
against which quality checks are done, and the consul- The practice post-receipt preservation and mainte-
tants make scheduled site visits to identify defects in the nance is also not considered as a good practice for
installed materials. improving multi-storey building construction projects’
The formation of materials inspection team is found productivity. The interview participants explained that
to be an important practice to enhance productivity in implementation of this practice is recommended when
multi-storey building projects. The respondents there are sufficient materials storage areas on project
explained that the project coordinators, supervisors or sites; however, most multi-storey building projects in the
persons in charge of a particular trade and a project city of Melbourne do not have sufficient storage spaces,
manager conduct inspections. The project coordinators and the practice is not essential for increasing
track the procurement process and conduct on-site and productivity.
off-site inspections with the assistance of the specialist
consultants. For instance, some interviewees described
Relative importance of the practices
that for façade materials, façade experts are members of
the inspection team. Other respondents explained that Long-materials identification is found to be the most
preparation of an Inspection and Test Plan (ITP), which critical materials management practice that could
is a program for inspecting and testing of materials and increase productivity in multi-storey building construc-
works, is a good practice to assure quality and enhance tion projects (Table 1). Procurement plans for materials,
productivity. According to the interviewees, the inspec- materials delivery schedule, materials inspection process,
tion checklist for each item is prepared, and the site and materials status database are ranked second, third,
manager or other assigned staff conduct the quality fourth and fifth respectively. The practice materials
assurance as per the checklist. inspection team is ranked last.
The materials management practices such as ‘pro- The outputs of the Friedman test for the construction
curement team for materials,’ ‘on-site materials tracking materials management practices are shown in Table 2,
technology,’ and ‘post-receipt preservation and mainte- and the p-value is found to be statistically significant at
nance’ are found to be not suitable to enhance produc-
tivity in multi-storey building projects. The interviewees Table 1. Relative importance of construction materials manage-
described that forming the construction materials pro- ment practices.
Construction materials management practices Weight Rank
curement teams is not essential for enhancing productiv-
Long-Lead materials identification 0.918 1
ity. They explained that in most multi-storey building Procurement plans for materials 0.846 2
projects in Victoria, the projects are broken down into Materials delivery schedule 0.749 3
Material inspection process 0.697 4
many packages, and supply and install contracting type Materials status database 0.662 5
is used. The interviewees described that a project coordi- Materials inspection team 0.569 6
nator or a project engineer or a contract administrator
can oversee the procurement process.
Table 2. Outputs of friedman test.
On-site materials tracking technology is also found to Construction materials Mean x2
be not important practice for improving productivity in management practices N Rank approximation df p-value
multi-storey building construction projects. The inter- Procurement plans for 39 4.50 99.886 5 <0.001
materials
view participants described that as most building materi- Long-lead materials 39 5.19
als are not stored on project sites due to the shortage of identification
storage spaces, the materials tracking technology is not Materials status database 39 2.67
Materials delivery schedule 39 3.63
required. They explained that all materials are not Material inspection process 39 3.06
brought and stored on a building site. The materials are Materials Inspection team 39 1.95
8 A. T. GURMU

5% level of significance (p<0.001<0.05). Thus, the null As indicated in Table 4, all the construction materials
hypothesis which states ‘the weights of the six construc- management practices that have the potential to
tion materials management practices are equal’ is improve productivity in infrastructure and industrial
rejected. Therefore, there is a significant difference construction projects are not suitable to enhance pro-
between the weights assigned to the six practices. How- ductivity in multi-storey building projects. Moreover,
ever, as the Friedman test is not suitable to identify the relative importance of the practices is different.
where the difference lies, posthoc analysis or Wilcoxon While the practice ‘material inspection process’ is
test is conducted. Wilcoxon test is chosen since it is the given top priority for improving productivity in
most suitable test after analysing the data using the industrial projects in North America, the practice
Friedman test (Pereira et al. 2015). ‘long-lead materials identification’ is found to be the
The results of the Wilcoxon test (Table 3) indicate most important materials management practice that
that the null hypothesis which states ‘the weights of could enhance productivity in multi-storey building
materials inspection process and materials status data- projects in Victoria, Australia. This could be due to
base’ is the same is accepted as the p-value exceeds 0.05 the materials supply chain systems in Australia in
(p = 0.235>0.05). Similarly, the null hypothesis for which most construction materials are imported from
materials inspection process and materials delivery abroad. Wheeldon (2012) reported that most con-
schedule is not rejected since p = 0.059>0.05. This struction materials in Australia are imported from
implies that there are no significant differences between overseas due to increasing investment costs in the
the weights of materials inspection process and materials manufacturing sector. The findings of the qualitative
status database. However, there are significant differen- data analysis revealed that tiles and façade items such
ces among the thirteen combinations that are indicated as glass and aluminium are some of the most com-
in bold in Table 3. For instance, there is a significant dif- monly imported materials because of the rising cost
ference between the top three materials management of these materials locally. According to Australian
practices (long-lead materials identification, procure- Bureau of Statistics, the manufacturing prices of
ment plans for materials and materials delivery architectural aluminium, paint and coatings, ceramic
schedule). products, and glass products increases at the rates of
2.56%, 0.88%, 1.14%, and 0.71% respectively (Austra-
lian Bureau of Statistics 2017). Thus, if the critical
Table 3. Results of wilcoxon test. (long-lead) materials are not identified early, and
Construction materials P-values
management practices
their procurement and delivery schedules are not pre-
PPM LLM MSD MDS MIP MIT
Procurement plans for – 0.004 <0.001 0.001 <0.001 <0.001
pared accordingly, the project could be delayed.
materials Therefore, contractors in Victoria State, Australia
– – <0.001 <0.001 <0.001 <0.001
Long-lead materials
identification provide the highest weight for the practice ‘identifica-
Materials status database – – – 0.001 0.235 0.014 tion of long-lead materials’ to reduce the associated
Materials delivery schedule – – – – 0.059 <0.001
Material inspection process – – – – – 0.001 project delays.
– – – – – –
Materials inspection team
The practices ‘on-site material tracking technology’
Legend: PPM = Procurement Plans for Materials, LLM = Long-Lead Materials Identi-
fication, MSD = Materials Status Database, MDS = Materials Delivery Schedule, and ‘post-receipt preservation and maintenance’ are
MIP = Material Inspection Process, MIT = Materials Inspection Team. found to be not suitable for improving productivity in

Table 4. Comparison of the construction materials management practices that improve productivity in building, infrastructure, and
industrial projects.
Infrastructure Projects (CII 2013b) Industrial Projects (CII 2013a) This Study
Practices Rank Practices Rank Practices Rank
Long-Lead/Critical equipment and materials identification 1 Material inspection process 1 Long-lead materials 1
identification
Procurement procedures and plans for materials and 2 Material delivery schedule 2 Procurement plans for 2
equipment materials
Project team materials status database 3 Procurement plan for materials and 3 Materials delivery schedule 3
equipment
Materials delivery schedule 4 Post-receipt preservation and maintenance 4 Material inspection process 4
Procurement team 5 Materials Inspection team 5 Materials status database 5
Materials inspection process 6 On-site material tracking technology 6 Materials inspection team 6
On-site material tracking technology 7 Project team materials status database 7
Materials inspection team 8
Post receipt preservation and maintenance 9
INTERNATIONAL JOURNAL OF CONSTRUCTION MANAGEMENT 9

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