Kohat Cement Factory T-4 Transformer Testing Report

TESCON Power Engineering Company
“TESTING REPORT OF 132KV/6.3KV GRID STATION, KOHAT

CEMENT FACTORY, KOHAT, PAKISTAN”
Project Number:
[ ]
Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

Email: power.tescon@gmail.com, syedwaheed6952@gmail.com
Cell No.: 0300-6681044, 0336-7965911
0301-4046067
“TESTING REPORT OF 132KV/6.3KV GRID STATION, KOHAT

CEMENT FACTORY, KOHAT, PAKISTAN”
Submission date: 15, May 2019
Testing Performed by:
M/S: TESCON
Name:
Signature:
Testing Witnessed by:
M/S:
Name:
Signature:

Cell No.: 0300-6681044, 0336-7965911
0301-4046067

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
Test report of Power Transformer (T-4)
Content:
1. Transformer Tests
 C & DF Tests
 C & DF Test of HV Bushings
 Insulation Resistance Test
 Open Circuit Test
 Short Circuit Test
 Winding Resistance Test
 Turn Ratio Test
2. OLTC Operational Check

 Local (Electrical & Mechanical)
3. Visual Inspection & Checks
1. Transformer Tests:
Technical Data:
Make: Baoding Tianwel Group
Serial No.: 2018 9T11
Power Rating: 42 MVA
Voltage Rating: 132/6.3 KV
Max. Tap Position: 27
Vector Group: Dyn11
Type of Cooling: ONAN/ONAF
Rated HV Current: 183.7A
Rated LV Current: 3849A

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
C & DF Test of Power Transformer (T-4)
Oil Temp (40O C)
Results
Testing Mode Current W Loss COSⱺ C (nF) DF%

Leakage mA
CH-L
CH-G
CL-G
C & DF Test of Power Transformer (T-4) Bushings

Oil Temp. (40 O C)
Results:
Bushing Current W Loss COSⱺ C (nF) DF%

Leakage µA
Red 661mA 13.25Mw 89.908 1.058 0.160
Yellow 704mA 22.91Mw 89.845 1.083 0.269
Blue 638mA 14.10mW 89.901 1.046 0.172

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
Insulation Resistance Test of Power Transformer (T-4)

Oil Temp. (40 O C)
Results:
Test Voltage Testing Mode 15 (Sec) GΩ 60 (Sec) GΩ F/F

5 kv DC H-L 1.60 3.06 1.91
5 kv DC H-G 1.68 2.60 1.54
2.5 kv DC L-G 0.865 1.80 2.08

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
Open Circuit Test of Power Transformer (T-4)
Tap. No. r-y (v) y-b (v) b-r (v) r-n (v) y-n (v) b-n (v)
1 17.10 17.23 17.20 9.82 9.86 9.90
2 17.25 17.36 17.35 9.90 9.96 10.00
3 17.40 17.48 17.50 10.00 10.00 10.06
4 17.52 17.60 17.63 10.08 10.08 10.07
5 17.63 17.65 17.70 10.13 10.12 10.15
6 17.76 17.80 17.83 10.20 10.20 10.23
7 17.87 17.92 17.95 10.27 10.27 10.30
8 18.00 18.05 18.04 10.32 10.35 10.38
9 18.12 18.18 18.19 10.40 10.42 10.46
10 18.12 18.18 18.19 10.40 10.42 10.46
11 18.39 18.49 18.46 10.55 10.59 10.64
12 18.53 18.65 18.62 10.64 10.67 10.72
13 18.66 18.76 18.72 10.72 10.76 10.80
14 18.82 18.93 18.91 10.82 10.85 10.90
15 18.94 19.00 19.00 10.88 10.90 10.93
16 19.10 19.23 19.19 10.98 11.03 11.03
17 19.27 19.34 19.34 11.06 11.09 11.13
18 19.68 19.75 19.76 11.27 11.29 11.32
19 19.81 19.92 19.92 11.35 11.40 11.45
20 19.08 19.10 19.10 11.48 11.48 11.53
21 19.20 19.30 19.30 11.57 11.56 11.60
22 19.40 19.40 19.50 11.67 11.67 11.71
23 19.60 19.60 19.70 11.80 11.78 11.81
24 19.80 19.80 19.80 11.88 11.88 11.94

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
25 19.90 20.00 19.90 11.94 11.98 12.01
26 20.10 20.20 20.20 12.14 12.20 12.25
27 20.20 20.40 20.40 12.14 12.20 12.25

RY = 392 V , YB = 393 V , BR = 395 V
Short Circuit Test of Power Transformer (T-4)

Tap No. R (A) Y (A) B (A) r (A) y (A) b (A) n (A)
1 2.41 2.47 2.49 57.6 57.8 58.2 4.4
2 2.53 2.50 2.50 57.9 58.3 59.1 4.3
3 2.60 2.51 2.66 59.7 58.6 60.4 4.4
4 2.66 2.55 2.72 60.4 60.0 61.2 4.4
5 2.68 2.63 2.75 60.4 60.3 61.4 4.4
6 2.70 2.64 2.76 60.5 60.7 60.6 4.4
7 2.75 2.67 2.81 60.9 60.8 62.1 4.4
8 2.77 2.72 2.86 62.1 60.9 62.6 4.5
9 2.89 2.78 2.92 62.2 61.3 63.1 4.5
10 2.90 2.83 2.94 62.6 61.4 63.3 4.5
11 2.92 2.84 3.00 63.1 62.5 63.6 4.5
12 3.01 2.90 3.03 64.0 63.3 64.7 4.6
13 3.05 2.93 3.13 64.4 63.5 65.4 4.6
14 3.11 2.95 3.17 65.4 64.8 66.3 4.6
15 3.17 3.00 3.19 66.2 65.2 67.1 4.7
16 3.25 3.11 3.26 66.4 66.1 67.5 4.6
17 3.29 3.17 3.32 67.2 66.5 68.1 4.7

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
18 3.33 3.19 3.36 68.0 67.1 68.9 4.8
19 3.38 3.23 3.42 68.1 67.4 68.9 4.8
20 3.47 3.30 3.47 69.2 68.3 70.3 4.8
21 3.48 3.35 3.54 69.8 69.5 71.0 4.8
22 3.62 3.43 3.60 70.0 70.1 71.4 4.9
23 3.64 3.48 3.71 71.1 70.6 72.2 4.9
24 3.68 3.55 3.76 71.7 71.6 73.5 5.0
25 3.77 3.70 3.87 72.2 71.9 73.6 5.0
26 3.84 3.83 3.89 72.7 72.3 74.0 4.9
27 3.87 3.85 3.94 73.8 72.6 74.6 5.0
RY = 392 V , YB = 394 V , BR = 393 V
Measurement of Winding Resistance of Power Transformer (T-4)

HV Windings
Tap. No. A.B (Ω) B.C (Ω) C.A (Ω)
75 O 40 O 75 O 40 O 75 O 40 O
1 1.743 1.750 1.745

2 1.725 1.730 1.728
3 1.709 1.712 1.712
4 1.693 1.695 1.695
5 1.678 1.679 1.679
6 1.660 1.662 1.662
7 1.645 1.646 1.646
8 1.627 1.629 1.629
9 1.611 1.613 1.613
10 1.595 1.596 1.596

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
11 1.580 1.581 1.581
12 1.560 1.565 1.565
13 1.546 1.547 1.547
14 1.527 1.529 1.529
15 1.545 1.546 1.546
16 1.562 1.564 1.564
17 1.578 1.579 1.579
18 1.596 1.596 1.596
19 1.610 1.611 1.611
20 1.628 1.614 1.614
21 1.644 1.645 1.645
22 1.661 1.662 1.662
23 1.676 .677 1.677
24 1.693 1.695 1.695
25 1.708 1.710 1.710
26 1.726 1.728 1.728
27 1.741 1.744 1.744
LV Windings
r-n (Ω) y-n (Ω) b-n (Ω)
14 0.001 0.001 0.001
14 r-y (Ω) y-b (Ω) b-r (Ω)
0.002 0.002 0.002
Turn Ratio Test of Power Transformer (T-4)
Tap. No. R/r-n Y/y-n B/b-n Tap Voltage Calculated

Voltage
1 39.878 39.913 39.878 145215 39.922
2 39.591 39.625 39.591 144195 39.642

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
3 39.333 39.370 39.333 143180 39.363
4 39.044 39.081 39.044 142165 39.084
5 38.789 38.821 38.789 141150 38.805
6 38.499 38.536 38.499 140130 38.524
7 38.242 38.276 38.240 139115 38.245
8 37.953 37.988 37.956 138100 37.966
9 37.698 37.733 37.698 137080 37.686
10 37.409 37.442 37.412 136065 37.406
11 37.154 37.184 37.154 135050 37.130
12 36.867 36.899 36.867 134035 36.849
13 36.607 36.641 36.609 133015 36.569
14 36.324 36.353 36.324 132000 36.291
15 36.064 36.096 36.064 130985 36.011
16 35.778 35.809 35.778 129965 0.0002749
17 35.521 35.551 35.521 128950 35.453
18 35.236 35.263 35.234 127935 35.169
19 34.978 35.005 34.978 126920 34.903
20 34.691 34.720 34.691 125900 34.622
21 34.434 34.463 34.434 124885 34.343
22 34.148 34.176 34.148 123870 34.064
23 33.891 33.916 33.889 122850 33.783
24 33.603 33.630 33.603 121835 33.504
25 33.346 33.372 33.346 120820 33.225
26 33.062 33.085 33.062 119805 32.946
27 32.802 32.828 32.802 118785 32.658

Cell No.: 0300-6681044, 0336-7965911
0301-4046067
OLTC Operational Check of Power Transformer (T-1)
Operation of OLTC Local/Remote has been checked and found ok

Cell No.: 0300-6681044, 0336-7965911
0301-4046067

Kohat Cement Factory T-4 Transformer Testing Report

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TESCON Power Engineering Company

“TESTING REPORT OF 132KV/6.3KV GRID STATION, KOHAT

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

“TESTING REPORT OF 132KV/6.3KV GRID STATION, KOHAT

Submission date: 15, May 2019

Testing Performed by:

Testing Witnessed by:

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

2. OLTC Operational Check

3. Visual Inspection & Checks

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

Oil Temp (40O C)

Testing Mode Current W Loss COSⱺ C (nF) DF%

C & DF Test of Power Transformer (T-4) Bushings

Bushing Current W Loss COSⱺ C (nF) DF%

Yellow 704mA 22.91Mw 89.845 1.083 0.269

Blue 638mA 14.10mW 89.901 1.046 0.172

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

Insulation Resistance Test of Power Transformer (T-4)

Test Voltage Testing Mode 15 (Sec) GΩ 60 (Sec) GΩ F/F

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

1 17.10 17.23 17.20 9.82 9.86 9.90

2 17.25 17.36 17.35 9.90 9.96 10.00

3 17.40 17.48 17.50 10.00 10.00 10.06

4 17.52 17.60 17.63 10.08 10.08 10.07

5 17.63 17.65 17.70 10.13 10.12 10.15

6 17.76 17.80 17.83 10.20 10.20 10.23

7 17.87 17.92 17.95 10.27 10.27 10.30

8 18.00 18.05 18.04 10.32 10.35 10.38

9 18.12 18.18 18.19 10.40 10.42 10.46

10 18.12 18.18 18.19 10.40 10.42 10.46

11 18.39 18.49 18.46 10.55 10.59 10.64

12 18.53 18.65 18.62 10.64 10.67 10.72

13 18.66 18.76 18.72 10.72 10.76 10.80

14 18.82 18.93 18.91 10.82 10.85 10.90

15 18.94 19.00 19.00 10.88 10.90 10.93

16 19.10 19.23 19.19 10.98 11.03 11.03

17 19.27 19.34 19.34 11.06 11.09 11.13

18 19.68 19.75 19.76 11.27 11.29 11.32

19 19.81 19.92 19.92 11.35 11.40 11.45

20 19.08 19.10 19.10 11.48 11.48 11.53

21 19.20 19.30 19.30 11.57 11.56 11.60

22 19.40 19.40 19.50 11.67 11.67 11.71

23 19.60 19.60 19.70 11.80 11.78 11.81

24 19.80 19.80 19.80 11.88 11.88 11.94

Address : Street No. 4, Azhar Town, Manawala, Sheikhpura Road, Faisalabad

25 19.90 20.00 19.90 11.94 11.98 12.01

26 20.10 20.20 20.20 12.14 12.20 12.25

27 20.20 20.40 20.40 12.14 12.20 12.25

Short Circuit Test of Power Transformer (T-4)

1 2.41 2.47 2.49 57.6 57.8 58.2 4.4

2 2.53 2.50 2.50 57.9 58.3 59.1 4.3

3 2.60 2.51 2.66 59.7 58.6 60.4 4.4

4 2.66 2.55 2.72 60.4 60.0 61.2 4.4

5 2.68 2.63 2.75 60.4 60.3 61.4 4.4

6 2.70 2.64 2.76 60.5 60.7 60.6 4.4

7 2.75 2.67 2.81 60.9 60.8 62.1 4.4

8 2.77 2.72 2.86 62.1 60.9 62.6 4.5

9 2.89 2.78 2.92 62.2 61.3 63.1 4.5

10 2.90 2.83 2.94 62.6 61.4 63.3 4.5

11 2.92 2.84 3.00 63.1 62.5 63.6 4.5

12 3.01 2.90 3.03 64.0 63.3 64.7 4.6

13 3.05 2.93 3.13 64.4 63.5 65.4 4.6