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Rotar Plus
30 STC
STANDARD EQUIPMENT
Your compressor is delivered with the following accessories:
• user’s guide
• anti-vibration elements
• line cock + connection hose and Teflon tape
• key to open panels / electric box
• oil/condensate exhaust tube
Check that standard equipment is supplied with the machine. No claims after delivery will be accepted.
Danger! Hot gas or harmful gas within working Prohibited! Do not use water on electric
area equipment to extinguish fire.
PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1) Manufacturer’s data
2) CE mark – year of manufacture
3) TYPE = name of the compressor
CODE = compressor code
SERIAL NO. = serial number of the compressor You have purchased (to be always mentioned when calling for technical
assistance)
4) air delivered by the compressor expressed in (l/min) and (cfm)
5) max. operating pressure (bar and PSI) – compressor noise level in dB(A)
6) electric data: voltage (V/ph), frequency (Hz), absorption (A) - power (HP and kW), rotations per minute (Rpm).
7) other approvals
TECHNICAL DATA
Technical features Plus 30 STC Plus 30 STC
Pressure bar g 8 10
Compressor type type FS50TF FS50TF
Compressor rotation speed rpm 4300 3880
Air volume supplied (ISO 1217 annex C) l/min 3300 3050
Oil quantity l 7 7
Oil quantity for topping-up l 1,5 1,5
Max. final over temperature °C 15 15
Removed heat kJ/h 75240 75240
Fan flow rate m3/h 3300 3300
Oil residues in the air mg/m3 2-4 2-4
Electric motor type 160 B3B5 160 B3B5
Motor power kW 22 22
Max. power absorbed kW 24,5 24,5
Electrical box protection class IP 54 54
Max. Start-up per hour n° 10 10
Ambient limit temperature °C +2/+45 +2/+45
Noise level (Pneurop/Cagi PN2CPTC2) dB(A) 72 72
Electrical data
Voltage V/Hz 400/50 400/50
Auxiliary voltage V/Hz 24/50 24/50
Start-up Absorbed current Amp 30 30
Max. Absorbed current Amp 40 40
Max. Absorbed current (vacuum) Amp 7,3 7,3
Electrical motor protection class IP 55 55
Motor insulation class F F
Service factor 1,1 1,1
Protection devices
Max oil temperature °C 110 110
Pre-alarm Oil temperature °C 105 105
Motor thermal relay setting Amp 40 40
Safety valve setting bar 14 14
Dimensions
Length mm 1500 1500
Width mm 710 710
Height mm 1110 1110
Weight kg 440 440
Air fitting Rp 3/4" 3/4"
WORKING TIMES
Automatic mode
• The compressor operation is controlled by the pressure transducer, which stops the machine when the max. pressure
value is reached and starts it again after the pressure has decreased to the min. set value.
However, the machine stop is of the delayed type, that is it does not occur exactly at the same time when the max. pressure
value is reached but after a certain time, during which no air is taken (see no. 7 of above paragraph).
• Standard setting is 75 seconds, but it is recommended to check that number of start-ups per hour does NOT exceed max
number of 10. Should it be a higher value, it is recommended to set longer loadless operation time (see no. 7, “Modifiable
parameters”).
PRESSURE REGULATOR
The User should install a pressure regulator downstream of the compressor to set the power line according to his/her needs.
REMOTE ON/OFF
• This function can also be managed through the “remote” terminal on the terminal box. In such case, manual controls
will be excluded. If the compressor starts up unexpectedly, persons happening to be nearby could be harmed or injured. With
this in mind, THIS USE IS GENERALLY NOT RECOMMENDED. The manufacturer will not be liable for any damages.
Any change must be carried out by a qualified technician.
MODIFIABLE PARAMETERS
By pressing the key the machine stops (OFF), access the functioning parameters menu. Sometimes the password
must be introduced in order to access modifications. Use the and keys to scroll the menu.
0) Control unit ID (assistance password): selects the identification of the control unit. It is possible to select several identifi-
cations if several compressors are connected to the same line RS485.
1) Pre-alarm time (assistance password): the counter is automatically graduated every hour of machine functioning, when
the counter arrives at 0 the control unit enters maintenance alarm conditions.
The counter with the negative sign (-) in front indicate show many hours have passed since the last maintenance alarm.
Using the and keys it is possible to set the new value desired (in this way excluding the previous alarm).
2) Historical alarms (no password required): by means of this menu it is possible to visualise the last 3° alarms.
3) Pre-alarm temperature (factory password): by means of this menu it is possible to set the temperature “delta” (expressed
in °C) with respect to the maximum alarm temperature. This value can be set from 1 to 20.
START-UP
FIRST START-UP
Before starting the machine up for the first time, make sure that:
• the mains voltage is the same as the voltage on the CE plate;
• the electric connections have been made using cables of proper cross-section;
• the (wall) main power switch has suitable fuses;
• the oil level is over the minimum level - top up with the same type of oil if necessary;
• the air outlet cock is completely open.
• Only specialized technicians can start the compressor (on-site testing) for the first time.
If the machine does not start and the display shows the alarm message “Wrong direction of rotation”, proceed as
follows:
break power supply through the wall switch;
open the electric box door and reverse the two phases in the terminal board;
close the door, power on and start the machine.
Easy Tronic II
software
V.0.0.0 GG/MM/AA date 100°C 9.5Bar 100%
release
Stato=stand-by
percentage of
compressor input/motor speed
status
Press the key to see hours and minutes operation; the information is displayed for 20 seconds.
Maintenance table
• The maintenance operations indicated in bold type must be performed at least once a year, even if the machine has
not been run for the amount of hours prescribed for such maintenance.
• In order to assure the correct functioning of the compressor, the following items must be checked after the first one
hundred hours of operation:
Oil level: refill, if needed, with the same type of oil.
Make sure that the screws are still tightly screwed: in particular those of the high voltage electrical contacts.
Check to make sure, visually, that all of the connecting parts are still firmly in place.
Check the air temperature of the immediate area.
CLEAN RADIATORS
For cleaning, proceed as follows:
• remove back and upper panel from compressor cabinet;
• place a protective plastic sheet under radiator fins;
• spray (spray gun + solvent) from the outside towards the inside;
• check that air flows freely through radiator.
10
CHANGE OIL (FIG. 7)
When the compressor is still warm, i.e. over 70°C.
• Always blow off air from the oil separator tank before topping up: slowly
unscrew the cock (A) until all air has blown off and then screw it again.
• Unscrew the plug of the filler (D), connect the hose to the cock (C) and let
all oil flow into a collection container. When finished, disconnect the hose.
• Pour fresh oil through the filler (D) - quantity for complete filling: 6 liters.
• Fit the plug.
• Power the machine on.
• Start the machine and wait for 5 minutes, then stop the machine.
V 400 / Hz 50 V 400 / Hz 60
Rotar Plus 3008 3010 3013 3008 3010
frequency (Hz) 68 71 71 72 72
Rotar Plus 4008 4010 4013 4008 4010
frequency (Hz) 87 81 81 78 79
REPLACE HOSES
Loosen hose fittings, replace the hose and then tighten the fittings.
Then follow last steps for oil change.
Thermostat – radiator oil tube
Radiator – thermostat oil tube
Thermostat – oil separator tank oil tube
Min. pressure valve – radiator air tube
Screw compressor – oil separator tank air tube
Motor stop due to thermal relay Voltage too low Check voltage, press Reset and start once again
tripping
Overtemperature Check motor absorption and check relay settings. If absorption is
OK, press Reset and start once again
High oil consumption Defective drainage Check oil drainage tube and non-return valve
Oil level too high Check oil level and drain some, if necessary
Oil leakage from suction filter Suction regulator does not close Check regulator and solenoid valve
Safety valve open Pressure too high Check setting of pressure switch
Suction regulator does not close Check regulator and solenoid valve
at the end of the cycleI
Thermostat faulty Replace thermostat, press Reset and start once again
Low compressor efficiency Belt is slack Stretch the belt, press Reset and start once again
The compressor is running but Regulator is closed and does not Remove the suction filter and check if regulator can be manually
does not compress air open because it is dirty opened. Remove and clean, if necessary.
Regulator is closed and does not Ensure that signal between pressure switch and solenoid valve is
open because it receives no available. Replace part, if damaged.
command signal
The compressor compresses air Regulator is open and does not Remove the regulator and clean
beyond set max. pressure close because it is dirty
Regulator is open and does not Ensure that signal between pressure switch and solenoid valve is
close because it receives no available. Replace part, if damaged.
command signal
Compressor does not restart Oil separator filter clogged Change oil separator filter
Min. pressure valve does not Remove and clean the valve. Replace the seal, if necessary
close perfectly
Min. pressure valve does not seal Remove the valve, clean it and if necessary replace the sealing unit
correctly