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1st International Conference on Advances in Science, Engineering and Robotics Technology 2019 (ICASERT 2019)

Numerical Assessment of the Backward Facing Step


for NACA 0015 Airfoil using Computational Fluid
Dynamics
Asif Kabir Md. Saadbin Chowdhury Md. Jahirul Islam
Dept. of Mechanical Engineering Dept. of Mechanical Engineering Dept. of Mechanical Engineering
Bangladesh University of Engineering Bangladesh University of Engineering Bangladesh University of Engineering
and Technology (BUET) and Technology (BUET) and Technology (BUET)
Dhaka, Bangladesh Dhaka, Bangladesh Dhaka, Bangladesh
asifkabir121@gmail.com saadshovon@gmail.com j.i.munna319@gmail.com

Mehran Islam
Dept. of Offshore Engineering
Bangabandhu Sheikh Mujibur Rahman
Maritime University (BSMRMU)
Dhaka, Bangladesh
mehran.islam.92@gmail.com

Abstract—The objective of this work was to investigate the force has two components. The vertical component is known
lift and drag characteristics of a NACA 0015 airfoil with a as lift and the horizontal component is known as drag. Fig 1.1
backward facing step. For a free stream velocity of 30m/s, the shows the forces acting on an airfoil.
point of separation was determined via CFD analysis for an
increasing angle of attack. A backward facing step was then
introduced just prior to the point of separation which extended
till the trailing edge. Computational studies were conducted
with the goal of enhancing the aerodynamic performance of the
airfoil by inserting several backward facing steps of gradually
increasing depth. The CFD analysis was conducted for 30 m/s
wind speed, with steps placed just prior to the point of
separation for 18° angle of attack. The results produced show
that as much as a 26% reduction in drag is possible by
introducing the step. But at the same time, about 12% reduction
in the lift was also observed. A wind tunnel test on a NACA 0015
was also conducted to verify the results from CFD analysis.
Predominantly the goal of this thesis was to numerically
determine whether or not the aerodynamic performance of an Fig. 1.1: Force vectors on an airfoil
airfoil can be enhanced by introducing a backward facing step
on the upper surface of the airfoil. The drag FD and lift FL are represented in terms of two
dimensionless coefficients: the drag coefficient and Lift
Keywords—backward facing step, computational fluid coefficient, defined as
dynamics, life force, drag force, separation delay ிವ
‫ܥ‬஽ ൌ భ మ (1)
I. INTRODUCTION ఘ ௎ ஺
మ ಮ ಮ

An Airfoil is a structure, piece, or body intended to acquire ‫ܥ‬௅ ൌ భ


ிಽ
(2)
a valuable response upon itself in its movement through the ఘ ௎ మ஺
మ ಮ ಮ
air. An airfoil might be close to a level plate, yet for the most
part, it has a cross-area painstakingly formed as per its planned
application or capacity. Airfoils are utilized on the airplane as
wings to deliver lift or as propeller sharp edges to create push.
Both these powers are created opposite to the wind current.
Drag is an outcome of the generation of lift/push and acts
parallel to the wind current. Airfoil shapes are intended to give
high lift esteems at low drag for given flight conditions. The
airfoil makes a circumstance where the speed over the airfoil
is higher than the speed beneath the airfoil. As per Bernoulli's
guideline, a fluid or gas, territories with high relative speed
make lower weight frameworks, and zones with low relative
speed make high-weight frameworks. So, the upper surface
pressure is lower than the lower surface pressure. This
pressure difference creates a resultant force. This resultant
Fig. 1.2: Lift and drag curves for typical airfoil.

978-1-7281-3445-1/19/$31.00 ©2019 IEEE


The lift created by an airfoil relies upon such factors as publications. The data obtained by Zhak [5] have shown the
Speed of the wind stream, Density of the air, Total region of laminar-turbulent flow transition inside the rectangular cavity
the airfoil, Angle of assault. Fig 1.2 demonstrates a lift and can occur via the specific mechanism of the Taylor-Görtler
drag bend acquired in wind passage testing for the distinctive instability The available publications demonstrate that steps
assault of edge. engraved into a solid surface generate 3D or 2D vortex flow
structures that energize the boundary layer and reduce
The bend speaks to an airfoil with a positive camber so pressure losses over a wide range of Reynolds numbers.
some lift is created at zero approaches. With an expanded Besides Mahdi [6] and Asif [7] have all also used a wide range
approach, lift increments in a generally straight connection. At of Reynolds numbers for NACA 0012. As air flows over an
around 18 degrees this airfoil slows down, and lift tumbles off indented surface treatment, such as a dimple or groove, a
rapidly past that. The drop in lift can be clarified by the complex flow pattern develops. The flow inside the step is
activity of the upper-surface limit layer, which isolates and highly time-dependent. This unsteadiness causes instability
extraordinarily thickens over the upper surface at and past the with a laminar boundary layer, causing the boundary layer to
slow down point. The thickened limit layer's removal begin the transition to turbulent flow. The turbulent flow
thickness changes the airfoil's powerful shape, specifically, it promotes the mixing of high momentum flow in the boundary
diminishes its viable camber, which alters the general stream
layer, which helps to combat the adverse pressure gradient.
field in order to decrease the flow and the lift. The thicker limit
layer additionally causes a huge increment in weight drag, Lake [8], Rouser [9], and Khalatov [10] have all recently
with the goal that the general drag expands strongly close and utilized these strategies in the plan of improved detached
past the slow down point. In this way, stream partition stream partition control methods for instances of laminar
happens over the airfoil top surface when the approach (AOA) division. The spaces don't influence the partition of a fierce
surpasses a specific worth the "stalling" approach. limit layer, as the impacts of blending have just been
acknowledged through the tempestuous idea of the stream.
At the end of the day, stream partition happens when the The effectiveness of the recessed technique depends on
limit layer goes far enough against an unfavorable weight several factors, including the location of the indentation
inclination that the speed of the limit layer in respect to the relative to the separation bubble, the geometry of the step, and
article falls nearly to zero. The liquid stream winds up the pre-recess boundary layer thickness. Albeit a few
separated from the outside of the article and rather takes the examinations have surveyed the adequacy of indented surface
types of vortexes and vortices. In optimal design, stream medications for deferring limit layer detachment, conclusive
detachment can regularly bring about expanded drag, plan rules have never been distributed. This investigation
especially weight drag which is brought about by the weight analyzed the past writing with an eye towards deciding the
differential between the front and back surfaces of the item as ideal position, profundity, and length of the means. The best
it goes through the liquid. area for the notches or dimples is only preceding the locale of
II. LITERATURE REVIEW partition. So, our objective was to introduce a backward facing
step just prior to the point of separation on the upper surface
Boundary layer separation is a phenomenon that designers of a NACA 0015 airfoil and investigate its aerodynamic
normally attempt to avoid, as it leads to a decrease in lift and performance using Computational Fluid Dynamics (CFD) and
an increase in drag. This separation may occur anywhere an verifying the CFD results by an experimental approach.
adverse pressure gradient exists, such as on wings, airfoils,
turbomachinery, and engine inlets. This problem is especially III. METHODOLOGY
prevalent at low Reynolds numbers when the laminar flow is
prevalent. A. Formulation of the Flow Problem
The streaming issue was set up as an airfoil fixed at a
One of the earliest investigations of the flow features near specific approach with air streaming over it at a given free
surfaces structured with spherical dimples was made by stream speed. The objective was to study the aerodynamic
Bearman and Harvey [1]. This study demonstrated the performance of the airfoil using a backward facing step that
effectiveness of dimples as a technique of causing early extends till the trailing edge of the airfoil. The configuration
boundary layer transition without the drag penalties associated of a step is defined by its location on the airfoil chord and its
with sand roughness. Unlike a smooth or roughed round ball, depth expressed in the terms of airfoil maximum thickness.
the dimpled ball drag curve remains almost constant at the The employment of the step to control the flow field around
post-critical Reynolds number. This confirms the dimples the airfoil comprises the passive flow control used in this
have a more beneficial effect on the drag reduction and study.
laminar-turbulent transition than sand roughness.
B. Parameter Range
Experiments carried out with the dimpled circular cylinder
[2] have the shallow dimples cause the critical drag reduction There are a few parameters which can influence the
event to occur at a lower Reynolds number than that for a stream field around an airfoil. Both the airfoil and step
smooth cylinder. It was concluded that the dimples affect the profiles constitute the geometric parameters. The most
flow around a circular cylinder in a similar manner as the flow important ones are the shape of an airfoil (symmetric or
around a golf ball. Experimental studies of a cross-flow cambered); chord length, which was taken as 19 cm; angle of
dimpled cylinder [3], [4] have revealed that the separation attack; chord-wise location of the step; its length and depth
point is moved in the downstream direction. This results in a on the upper surface. Fig. 3.1 shows a sketch of a sample
smaller wake region and a reduction in the pressure drag. airfoil configuration with a backward facing step defining the
A two-dimensional groove is the limiting case of a closely main geometric parameters.
spaced spanwise array of dimples. The background relevant to The stream parameters are the free stream speed,
the rectangular-shaped groove can be found in many existing thickness, and consistency assembled as the Reynolds
the grid distribution around a NACA 0015 airfoil. The flow
was modeled as steady, incompressible in the flow domain
comprising several blocks. The fluid chosen was air at 30° C
and 1 atm pressure which was set as the reference values
along with the free-stream velocity set corresponding to the
flow Re for every recreation keep running for the starter
instances of study. The inlet was set as “Velocity Inlet” which
includes all the front, top and bottom edges of the flow
Fig. 3.1: Geometric parameters associated with airfoil domain. The x and y-speeds are "u", which is characterized
with backward facing step by the Reynolds number utilized and "v". "Spalart-Allmaras"
one condition choppiness model was utilized in FLUENT for
number (Re). For this flow problem the free stream velocity all calculations. This computational model is appropriate for
was taken as 30 m/s, density as 1.166 kg/m3 and the viscosity displaying divider driven streams which come to pass most
as 1.8599 × 10-5 kg/s-m, which gave a corresponding normally over streamlined bodies. All the leave limits
Reynolds number of 357,341 while α was 18 degrees.
consolidated were set as “Pressure Outlet”. With the no-slip
C. Computational Details condition, all the airfoil edges together were set as “Wall”.
All of the computational work was done using commercial The stream solver utilized the "SIMPLE" algorithm
software packages. The airfoil profile was generated using calculation for weight speed coupling. Least Squares Cell-
SOLIDWORKS 2016. The profile was then imported into Based strategy was utilized for slope calculations. The
ANSYS 17.0 FLUENT. All the Pre-processing comprising pressure was set as second order, Momentum, and Modified
generating meshes for all the airfoil configurations, quality Turbulent Viscosity were set as Second Order Upwind for
control, setting up of the boundary conditions was done using Spatial Discretization computations.
FLUENT. FLUENT is a finite volume method based CFD
tool which solves the governing equations of conservation of IV. WIND TUNNEL TESTING
mass and momentum. Post-handling including the age of plots A subsonic wind tunnel test on a NACA 0015 airfoil was
and figures was finished utilizing FLUENT. conducted to validate some of the results obtained with
The problem was set up as a two-dimensional flow numerical studies conducted as a part of this research effort.
problem in a single phase. The Cartesian co-ordinate The experimental studies were conducted in the Fluid
tomahawks were fixed at the main edge of the airfoil for each Mechanics and Machineries Laboratory located in the
situation. The computational domain comprises of four blocks Department of Mechanical Engineering at Bangladesh
for all base airfoil configurations, while the backward facing University of Engineering and Technology. This section
step configurations had six mesh blocks. Fig. 3.2 and 3.3 show presents the approach followed for the wind tunnel testing of
the NACA 0015 airfoil.
The airfoil was contained in a reasonable sided pipe in
'shut closures' course of action; therefore wind stream was
uniquely over the bent surfaces of the airfoil. Pressure taps
were placed along the top and bottom surfaces of the airfoil.
Each of the pressure taps was numbered according to their
placement. Pressure taps on the upper surface of the airfoil
were numbered 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15
and 16 while taps on the lower surface of the airfoil were
numbered 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30,
31 and 32.
First, the initial readings were taken from each tube of the

Fig. 3.2: Grid distribution around a NACA 0015 airfoil

Fig. 3.2: Grid distribution around a NACA 0015 airfoil with Fig. 4.1: Experimental results for 18° AOA, 30 m/s free
backward facing step (close). stream velocity.
manometer. Second readings were taken after the flow over
the airfoil reached steady condition which was the final value
in centimeter. The differences were converted into the meter.
Comparing the experimental data for a NACA 0015 airfoil at
18° AOA with the CFD result, we can see that our simulation
result matches very closely to the experimental results. The
slight deviation close to the leading edge may result from
friction during the experimental procedure.
V. RESULTS AND DISCUSSION
This CFD analysis was conducted on a NACA 0015
airfoil with a chord length of 19 cm and a free stream velocity
of 30 m/s. The temperature taken was 30° C which gave us Fig. 5.3: Velocity contour of NACA 0015 at 16° AOA, 30
air density, ρ = 1.166 kg/m3 and kinematic viscosity, μ = m/s free stream velocity
1.8599 × 10-5 kg/s-m. This gave us Reynold’s number of
357,341 based on the chord length. Based on this Reynold’s
number, the turbulent Spalart-Allmaras model was chosen for
the CFD simulation.
At first, for a base NACA 0015 airfoil, the point of
separation was determined for an increasing angle of attack
from 8° up to 20° and found that for the above conditions, the
stall angle was at 18°. The determination of the separation
point was necessary because, from the literature review, it
was found that the best area for the sudden change in
Fig. 5.4: Velocity contour of NACA 0015 at 20° AOA, 30
geometry is only preceding the locale of partition. Along
m/s free stream velocity
these lines, a retrogressive confronting step was acquainted
Near the trailing edge, a small separated region can be
only earlier with the purpose of detachment on the upper
noticed at 14° AOA. The separation point can be located
surface of the NACA 0015 airfoil and the lift and drag
where the x-wall shear becomes negative. In this case, from
qualities were examined by CFD investigation.
the CFD analysis, it was found to be at x/c = 0.83 from the
From 8° to 10° AOA, no separation can be observed.
leading edge.
However, a separation can be observed near the trailing edge
at 12° AOA. From here on, the separated region grows and
slowly moves towards the leading edge as the angle of attack
increases.

Fig. 5.5: Pressure distribution over NACA 0015 with step


Fig. 5.1: Velocity contour of NACA 0015 at 8° AOA, 30
depth of 1 mm.
m/s free stream velocity

Fig. 5.2: Velocity contour of NACA 0015 at 12° AOA, 30 Fig. 5.6: Pressure distribution over NACA 0015 with step
m/s free stream velocity depth of 3 mm.
Fig. 5.7: Pressure distribution over NACA 0015 with step
depth of 5 mm.
Stall conditions were reached at 18° AOA. After which the
Fig. 5.9: Reduction in lift coefficient with increasing step
flow over the upper surface of the airfoil becomes more
depth.
separated. A very large increase in the separated region can
be noticed when the angle of attack was increased from 18°
to 20° due to exceeding the stall angle.
In order to place the backward step, the angle of attack
was chosen to be 18° and the free stream velocity to be 30
m/s. For 18° AOA, the separation point was found at x/c =
0.47 from the leading edge. The step was placed at the point
prior to the separation point; at x/c = 0.42 from the leading
edge.
For a step depth of 3 mm, a sharper disturbance can be
observed in the pressure distribution curve. The pressure
starts to drop sharply from the location of the step at x/c =
0.42 until x/c = 0.44, and then the pressure sharply increases
until x/c = 0.52; after which the curve follows a similar trend
to the base airfoil.
For a backward facing step of 5 mm depth, a higher Fig. 5.10: Reduction in lift coefficient with increasing step
pressure drop can be observed that starts from x/c = 0.42 and depth.
stops at x/c = 0.48, followed by a noticeable pressure increase
until x/c = 0.68. From there the curve starts to follow a similar
trend to the base airfoil. The highest lift reduction at 12% and
the highest drag reduction at 26% can be observed. With
increasing step depth, the step length that extends till the
trailing edge also increases.

Fig. 5.11: Increase in lift to drag ratio with increasing step


depth.
With the increase of the step depth, both the lift and the
drag decreases. From fig. 5.9 and 5.10, it is evident that both
lift and drag reduction is linear until d/t = 0.07 and becomes
irregular as d/t increases. However, it is clear that the
reduction in the lift is much smaller than the reduction in
drag. As a result, even though the lift is decreasing, for a
larger decrease in drag, we get a higher lift to drag ratio with
increasing step depth. Similar to the trend that can be
observed in fig. 5.9 and 5.10, it can be seen that the increase
in the lift to drag ratio is also linear up until d/t = 0.07 and
Fig. 5.8: Comparison of Cp for increasing step depths. becomes irregular as the d/t increases.
VI. CONCLUSION be studied to enhance the aerodynamic performance of
The objective of this study was to investigate the the airfoil.
aerodynamic performance of a NACA 0015 airfoil with a • The effect of different geometry for surface
backward facing step for a chosen velocity and angle of modification, for example, a circular step extending till
attack. The airfoil with a backward facing step on the upper the trailing edge, can be investigated.
surface was shown to have the potential to improve the • The aerodynamic characteristics of an asymmetrical
streamlined qualities by decreasing the drag coefficients and airfoil with a backward facing step should be
expanding the lift-to-drag proportions impressively. The investigated.
findings of this study may be summarized as the following:
• It is possible to enhance the aerodynamic performance of Further increase in step depth should be investigated. A
an airfoil by introducing a backward facing step backward facing step can be introduced at the lower surface
extending till the trailing edge placed on the upper of the airfoil.
surface prior to the separation point. REFERENCES
• Drag coefficient can be reduced by the introduction of
the step. [1] P. W. Bearman and J. K. Harvey, "The Golf Ball Aerodynamics,"
Aeronautical Quarterly, vol. 27, pp. 112-121, 1976.
• Drag coefficient decreases with the increase of step
[2] P. W. Bearman and J. K. Harvey, "Control of Circular Cylinder Flow
depth. by the use of Dimples," AIAA Journal, vol. 31, pp. 1753-1756, 1993.
• A drag reduction of up to 26% was observed in this [3] A. P. Kozlov, A. V. Shchukin and R. S. Agachev, "The
study. Hydrodynamics Effects from Spehrical Depressions on the Cross
• However, the lift coefficient also decreases with the Flow Cylinder," Izevtia Vuzov, ser. Aviatsionnaya Technika, pp. 27-
increase of step depth. A lift reduction of up to 12% was 34, 1992.
observed. [4] A. S. Kovalenko and A. A. Khaloatov, "Fluid Flow and Heat Transfer
Features at a Cross-Flow of a Dimpled Tube in Confined Space," in
Although the reduction in drag is much higher than the ASME, 2003.
reduction in lift. As a result, the lift to drag ratio actually [5] V. D. Zhak, "The Taylor- Görtler Vortices and Three-Dimensional
increases with the increase in step depth. Flow Evolution in Cavity," Russian Journal of Engineering
Thermophysics, vol. 5, pp. 165-176, 1995.
VII. RECOMMENDATION [8] J. P. Lake, "Flow Separation Prevention on a Turbine Blade in
In this work, we have studied the aerodynamic Cascade at Low Reynolds Number," Wright-Patterson AFB, June
1999.
performance of a NACA 0015 airfoil with a backward facing
step extending till the trailing edge. The chord length was [9] K. Rouser, "Use of Dimples to Suppress Boundary Layer Separation
on a Low Pressure Turbine Blade," Wright-Patterson AFB, December
taken to be 19 cm, free stream velocity was chosen to be 30 2002.
m/s. The step was placed at x/c = 0.42 at 18° AOA. The depth [10] A. A. Khalotov, I. S. Varganov, G. V. Kovalenko and I. I. Borisov,
of the step was varied from d/t = 0 to d/t = 0.18. "Blade of Turbine, Compressor, or Fan with a Flow Separation
• The aerodynamic performance of an airfoil with a Control". Ukraine Patent 44532A, 15 February 2002.
backward facing step can be investigated for different
AOA.
• The backward facing step studied in this work was
perpendicular to the chord. Steps of different angle can

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