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IN TRODU CTION
Flam eproofIntegralW ellglass Lum inaire Increased Safety IntegralW ellglass Lum inaire
Flam e ProofN on-integralFlood Light ControlGear Box for Increased Safety Lum inaire
HAZARDOUS A
H azardousArea Lighting
In the areas w here flam m able m aterials are m anufactured,produced,processed orstored,m ixing offlam m able gases w ith air
is likely to happen in the atm osphere.Ifdue to the electricalequipm entinstalled in such areas,ignition takes place due to a
spark orfire,itcan lead to a hazardous situation.Although the prim e requirem entis to avoid the occurrence ofsuch conditions
w here thisisnotpractical,specialm ethodsofsafeguarding electricalapparatusm ustbe em ployed.
Care should be taken to avoid flam m able orexplosive atm ospheres,inorderto have an ignition,both a flam m able atm osphere
and m eansofignition m ustexistsim ultaneously.
ZON E 2
ZON E 0
(SOU RCE) ZON E 1
ZON E 0
TH E EXPLOSIVE ATM OSPH ERE IS CON TIN U OU SLY PRESEN T
A Zone in w hich an explosive m ixture is continuously present(in the gaseous phase)inside a receptacle ora
closed cham berconstitute Zone 'O’
ZON E 1
TH E EXPLOSIVE ATM OSPH ERE IS OFTEN PRESEN T
A Zone in w hich an explosive m ixture ofGas,VapourorDustis likely to occurin norm aloperations.In these areas
flam eprooflum inairesand accessoriesare used.
Flam eproofEnclosure -is one w hich w illw ithstand w hen allthe covers and accessories are properly secured,an
internalexplosion ofthe flam m able gasorvapourthrough the jointgapsand flam e pathsprovided in the enclosure.
N ote:The term 'Flam eproof'issynonym ousw ith the term 'Explosion-proof'asused in U SA or'Explosion-Proof'type
'd'protection used in Germ any and otherContinentalcountries.
ZON E 2
TH E EXPLOSIVE ATM OSPH ERE IS ACCIDEN TALLY PRESEN T
A Zone in w hich an explosive m ixture is notlikely to occurin norm aloperations and ifitoccurs w illonly existfora
short tim e (Leaks or negligent use). In these areas, Increased Safety Lum inaires are used and are generally
provided w ith gaskets and speciallam p holders in case offittings.These equipm ents are m anufactured as perIS
8224/1976 and IS 6381/1972.
AREA LIGHTING
Itshould be noted thatfittings com plying w ith the requirem ents as specified in IS 8224/1976 are notsuitable for gases or
vapourhaving ignition tem perature below 200oC.The follow ing is the listofgases orvapours know n to have self/auto ignition
tem perature below 200oC.
1. Ethylnitrate 2. Isopropylnitrate
3. Carbon disulphide 4. Acetaldehyde
5. Diethylether 6. Diproplylether
7. Dibutylether 8. Diam ylether
9. Dihexylether 10. Benxaldyhyde
11. EthylM ethylether 12. Diethylperoxide
T1 450
T2 300
T3 200
T4 135
T5 100
T6 85
Dustproof/Dust-tight
Lum inaires are m anufactured as per IS 4012 /IS 4013-1967 and are recom m ended to be installed in industries w here in
addition to the recognized explosives,m any otherdusts including practically allorganic and inorganic dust,(dustofm etals are
flam m able to som e extentdepending on the particle size),specific gravity ofdustetc.are present.
Class1 Dustw hich ignite and propagate flam e readily,the source ofheatrequired forignition being sm all.
Class2 Dustw hich ignite readily w ith flam e butrequire a largersource ofignition.
Dust-tightlum inaires are recom m ended forlocations laden w ith Class 1 Dust.Forotherclass ofdust,dustprooflighting fittings
m ay be used.
HAZARDOUS AR
IngressProtection System forEnclosures(IP)
This system outlined in IS 2147 is designed to indicate the standard degree ofprotection:(a)from ingress ofsolids and (b)from
ingressofliquidsw hich enclosuresm ay exhibitand m ustnotbe confused w ith explosion protection techniques.
H igherthe num ericalofthe firstand second characteristic,the greaterdegree ofprotection the enclosure offers.E.g.Jetproof
Testing Authorities
Allour Flam eproofand Increased safety lum inaires are tested and Certified by CentralInstiture ofM ining and FuelResearch
(CIM FR),Dhanbad.
Standards
(a)Flam eproof Construction : IS:2148-2004 (IEC 60079-1/2001)
Group of
Gas or Vapour
Enclosures
II C H ydrogen
*IndustrialM ethane includes m ethane m ixed w ith notm ore than 10% by volum e ofhydrogen.Tow n gas m ay contain notm ore
than 57% by volum e ofhydrogen and notm ore than 16% by volum e ofcarbon m onoxide,the rem ainderbeing a m ixture of
paraffin hydrocarbonsand inertgas.
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Note :
Due to ourcontinuous efforts in developing products,im provem ent-BajajElectricals Lim ited reserves the rightto m ake changes in the
design and data withoutany priornotice.
AREA LIGHTING
Flam eproofBulkhead Lum inaire Flam eproofLum inaire
For FluorescentTubular Lam p
BJFB 150/200 BC/ES (LM 6) BJFFTL 136/236,140/240,128/228
228 135
170 170
1590
235 235
380
235
267 125
402
Ø 335
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glassenclosure-type A.Painted M S w ire guard.Tw o cable entries toughened glassenclosure type A.Painted M S w ire guard.Tw o cable entries
of3/4” BS conduitare provided.This is an integrallum inaire.H ID ballast of3/4” BS conduitare provided.This is an integrallum inaire H ID Ballast&
and accessoriesfitted inside the housing. accessoriesfitted inside the housing.
Lam p Lam p
Suitable for80W /125 W H PM V,70W H PSV/M H lam p. Suitable for150W H PSV/M H lam p,250 H PM V lam p.
T4 T4
Idealforuse in Zone 1& 2 areas w here explosive gasses specified undergas Idealforuse in Zone 1& 2 areas w here explosive gasses specified undergas
groupsIIA & IIB are present. groupsIIA & IIB are present.
IngressProtection IngressProtection
IP 65 IP 65
480
Ø 247
500
Ø 375
495
700
100 100 Ø 38
Versions available for 80W /125W /250W H PM V lam p, 70W /150W Lam p
H PSV/M etal H alide lam p and 3 X 26W CFL. Also available for 400W Suitable for150/200W GLS,160W M LL ,80W /125W H PM V,70W H PSV
H PM V/400W H PSV/M H lam p. -Elliptical, 23 W RetrofitCFL.
Tem perature Range IngressProtection
T6 IP 65
IngressProtection Tem perature Class
IP65 Volts250 Max. GLS HPMV MLL SV CFL
238
320
111
Increased Safety N on-Integral Increased Safety IntegralW ellglass Lum inaire
W ellglass Lum inaire
BJISW 80/125 M V N I/70 SV N I BJISW 80/125 M V (I)
BJISW 70SV (I)
210
390
320
ControlGear Box
for Increased Safety Lum inaire
BJISCG 80/125/250 M V
BJISCG 70/150 SV
H OU SIN G
Die-cast alum inium LM 6 housing. Com pletely w ired w ith control gear
accessories.Three cable entriesof3/4”BS conduitare provided.
Idealforuse in Zone 1 & 2 areas w here explosive orignitable gas m ixtures
are presentfora shortperiod.
Lam p
Suitable for 80/125W H PM V, 70W H PSV, 150W H PSV, 250M V lam p.
Prew ired w ith open construction ballastand accessories suitable forlam p
rating.
IngressProtection
IP 65
CM RICertificate N o
CM RI /TC/P/SL/H 1454 DTD 26/11/1998 for 80W /125W H PM V, 70W
H PSV
CM RI/TC/P/H 1361 DTD 12.01.1999 for250W H PM V,150W H PSV
210
103
200 C/C
215
FLAM EPROOF LUM INAIRES PRODUCT RANGE DETAILS
SR.NO. CIM FR REVALIDATION CIM FR SUPPLIM ENTARY ITEM CAT NOS. LAM P RATING TEM P. IP ZONE GAS
CERTIFICATE CERTIFICATE TO RANGE GROUP
NO.& DATE REVALIDATION
CERTIFICATE NO.& DATE
1 CIM FR/TC/SR/H840 CIM FR/TC/S/693 BJFW -250 BJFW -250 M V (NI) 250 W HPM V T3 IP 65 1& 2 IIA & IIB
DTD.24.01.2008 DTD.19.11.2008 FLAM EPROOF/W P BJFW -80 M V (I) 80 W HPM V IP 65 1& 2 IIA & IIB
W ELLGLASS BJFW -125 M V (I) 125 W HPM V T4 IP 65 1& 2 IIA & IIB
LUM INAIRES BJFW -70 SV (I) 70 W HPSV IP 65 1& 2 IIA & IIB
BJFW -70 M H (I) 70 W M H IP 65 1& 2 IIA & IIB
BJFW -150 SV (NI) 150 W HPSV T4 IP 65 1& 2 IIA & IIB
BJFW -150 M H (NI) 150 W M H T4 IP 65 1& 2 IIA & IIB
BJFW -150 M H (E27)(I) 150 W M H (E27) T3 IP 65 1& 2 IIA & IIB
BJFW -3X26 CFL (I) 3X26 W CFL T6 IP 65 1& 2 IIA & IIB
BJFW -300 GLS 300 W GLS IP 65 1& 2 IIA & IIB
2 CIM FR/TC/SR/H1136 CIM FR/TC/S/694 BJFW -80/125 BJFW -80 M V (NI) 80 W HPM V T5 IP 65 1& 2 IIA & IIB
DTD.19.03.2008 DTD.19.11.2008 FLAM EPROOF/W P BJFW -125 M V (NI) 125 W HPM V T4 IP 65 1& 2 IIA & IIB
NON-INTEGRAL BJFW - 70 SV (NI) 70 W HPSV T5 IP 65 1& 2 IIA & IIB
W ELLGLASS BJFW - 70 M H (NI) 70 W M H T5 IP 65 1& 2 IIA & IIB
LUM INAIRES BJFW -150 SV (E27)(NI) 150 W M H (E27) T3 IP 65 1& 2 IIA & IIB
BJFW -1X23 CFL (NI) 23 W CFL T6 IP 65 1& 2 IIA & IIB
BJFW -3X26 CFL (NI) 3X26 W CFL T6 IP 65 1& 2 IIA & IIB
BJFW -200 GLS (NI) 200 W GLS T3 IP 65 1& 2 IIA & IIB
BJFW -160 M LL (NI) 160 W M LL T3 IP 65 1& 2 IIA & IIB
3 CIM FR/TC/SR/H800 CIM FR/TC/S/696 BJFC -80/125/250 BJFC -80 M V 80 W HPM V IP 65 1& 2 IIA & IIB
DTD.15.01.2008 DTD.19.11.2008 FLAM EPROOF/W P BJFC -125 M V 125 W HPM V IP 65 1& 2 IIA & IIB
CONTROL BJFC -250 M V 250 W HPM V T6 IP 65 1& 2 IIA & IIB
GEAR BOX BJFC -70 SV 70 W HPSV T6 IP 65 1& 2 IIA & IIB
BJFC -70 M H 70 W M H T6 IP 65 1& 2 IIA & IIB
BJFC -150 SV 150 W HPSV T6 IP 65 1& 2 IIA & IIB
BJFC -150 M H 150 W M H T6 IP 65 1& 2 IIA & IIB
BJFC -3X26 CFL 3X26 W CFL T6 IP 65 1& 2 IIA & IIB
4 CIM FR/TC/SR/H837 CIM FR/TC/S/697 BJFC -400 M V BJFC -400 M V 400 W HPM V T6 IP 65 1& 2 IIA & IIB
DTD.23.01.2008 DTD.19.11.2008 FLAM EPRROF/W P BJFC -400 SV 400 W HPSV T6 IP 65 1& 2 IIA & IIB
CONTROL BJFC -400 M H 400 W M H T6 IP 65 1& 2 IIA & IIB
GEAR BOX
5 CIM FR/TC/SR/H909 CIM FR/TC/S/695 BJFB -150/200 BJFB -80 M V 80 W HPM V T4 - 1& 2 IIA & IIB
DTD.08.02.2008 DTD.19.11.2008 FLAM EPROOF BJFB -125 M V 125 W HPM V T3 - 1& 2 IIA & IIB
BULK HEAD BJFB -70 SV 70 W HPSV T4 - 1& 2 IIA & IIB
LUM INAIRE BJFB -70 M H 70 W M H T4 - 1& 2 IIA & IIB
BJFB -150 SV 150 W HPSV T3 - 1& 2 IIA & IIB
BJFB -150 M H 150 W M H T3 - 1& 2 IIA & IIB
BJFB -160 M LL 160 W M LL T3 - 1& 2 IIA & IIB
BJFB -1X26 CFL 26 W CFL T6 - 1& 2 IIA & IIB
BJFB -100 GLS 100 W GLS T4 - 1& 2 IIA & IIB
BJFB -150 GLS 150 W GLS T3 - 1& 2 IIA & IIB
BJFB -200 GLS 200 W GLS T3 - 1& 2 IIA & IIB
6 CIM FR/TC/SR/H798 CIM FR/TC/S/H438 BJFFTL -140 BJFFTL -140 1X40 W FTL T6 IP 65 1& 2 IIA & IIB
DTD.11.01.2008 DTD.03.09.2008 FLAM EPROOF/W P BJFFTL -240 2X40 W FTL IP 65 1& 2 IIA & IIB
FLUORESCENT BJFFTL -136 1X36 W FTL T6 IP 65 1& 2 IIA & IIB
CIM FR/Am end/FLP/Oct./588 TUBE LIGHT BJFFTL -236 2X36 W FTL IP 65 1& 2 IIA & IIB
DTD.17.10.2008 LUM INAIRE BJFFTL -120 1X20 W FTL T6 IP 65 1& 2 IIA & IIB
BJFFTL -220 2X20 W FTL IP 65 1& 2 IIA & IIB
BJFFTL -118 1X18 W FTL T6 IP 65 1& 2 IIA & IIB
BJFFTL -218 2X18 W FTL IP 65 1& 2 IIA & IIB
BJFFTL -128 1X28 W (T5) IP 65 1& 2 IIA & IIB
BJFFTL -228 2X28 W (T5) IP 65 1& 2 IIA & IIB
BJFFTL -114 1X14 W (T5) IP 65 1& 2 IIA & IIB
BJFFTL -214 2X14 W (T5) IP 65 1& 2 IIA & IIB
BJFFTL -1X20 CFL 1X20 W CFL T6 IP 65 1& 2 IIA & IIB
7 CIM FR/TC/SR/H808 BJFJB -100 BJFJB -100 - - IP 65 1& 2 IIA & IIB
DTD.16.01.2008 FLAM EPROOF/W P
JUNCTION BOX
FLAM EPROOF LUM INAIRES PRODUCT RANGE DETAILS
SR.NO. CIM FR REVALIDATION CIM FR SUPPLIM ENTARY ITEM CAT NOS. LAM P RATING TEM P. IP ZONE GAS
CERTIFICATE CERTIFICATE TO RANGE GROUP
NO.& DATE REVALIDATION
CERTIFICATE NO.& DATE
8 CM RI/TC/P/H382 BJFW -400 M V (NI) BJFW -400 M V (NI) 400 W HPM V T3 IP 65 1& 2 IIA & IIB
DTD.18.08.2006 FLP/W P BJFW -400 SV (NI) 400 W HPSV T4 IP 65 1& 2 IIA & IIB
W ELLGLASS BJFW -400 M H (NI) 400 W MH T4 IP 65 1& 2 IIA & IIB
REVALIDATION NOT LUM INAIRE BJFW -250 SV (NI) 250 W HPSV T5 IP 65 1& 2 IIA & IIB
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
9 CM RI/TC/P/H387 BJFFL-250/400 M V BJFFL -250 M V (NI) 250 W HPM V T5 IP 65 1& 2 IIA & IIB
DTD.21.08.2006 NON-INTEGRAL BJFFL -250 SV (NI) 250 W HPSV T6 IP 65 1& 2 IIA & IIB
FLAM EPROOF/W P BJFFL -400 SV (NI) 400 W HPSV T4 IP 65 1& 2 IIA & IIB
REVALIDATION NOT FLOOD LIGHT BJFFL -400 M H (NI) 400 W MH T4 IP 65 1& 2 IIA & IIB
REQUIRED AS TESTED LUM INIARE
BYCM RIAS PER REVISED
BIS STANDARDS
10 CM RI/TC/P/H378 BJFW -250 M V (I) BJFW -250 M V (I) 250 W HPM V T4 IP 65 1& 2 IIA & IIB
DTD.18.08.2006 FLAM EPROOF/W P BJFW -150 SV (I) 150 W HPSV T4 IP 65 1& 2 IIA & IIB
W ELLGLASS BJFW -150 M H (I) 150 W M H T4 IP 65 1& 2 IIA & IIB
REVALIDATION NOT LUM INIARE
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
11 CM RI/TC/P/H354 BJFAOL -01 BJFAOL -01 NEON SPIRAL T6 IP 65 1& 2 IIA & IIB
DTD.10.08.2006 FLP/W P LAM P 75 VA
AVIATION
REVALIDATION NOT OBSTRUCTION
REQUIRED AS TESTED LIGHT
BYCM RIAS PER REVISED
BIS STANDARDS
1 BJDP/DT/TE/ISW -200 INCREASED SAFETY BJDP/DT/TE/ISW -200 CM RI/TC/P/H1335 CM RI/TC/P/H1259 23 W CFL LAM P 70 W HPSV LAM P W ITH
W ELLGLASS FITTING SUITABLE FOR INCREASED SAFETY DTD.10.11.1998 DTD.14.10.1999 BUILT IN IGNITOR LAM P HOLDER 2 PIN /3 PIN /E 27
150 /200 W GLS LAM P 80 /125 W HPM V LAM P NON INTEGRAL BAKELITE /GFP /PORCELAIN CONNECTOR
160 W M LL LAM P IP 65 W ELLGLASS FITTING
2 BJISW -80/125 INCREASED SAFETY BJISW -80/125 CM RI/TC/P/H1455 CM RI/TC/S/H1365 23 W CFL LAM P 70 W HPSV LAM P
W ELLGLASS FITTING SUITABLE FOR INCREASED SAFETY DTD.26.11.1998 DTD.15.11.1999 W ITH OR W ITHOUT BUILT IN ADOPTOR
150 /200 W GLS LAM P 80 /125 W HPM V LAM P NON INTEGRAL LAM P HOLDER 2 PIN/3 PIN /E 27
160 W M LL LAM P IP 65 W ELLGLASS FITTING
3 BJISW -80/125 (I)& BJISW -250 M V (NI) BJISW -80/125 (I) CM RI/TC/P/H1260 CM RI/TC/ADDEN/H193 BJISW -80/125 (I)INTEGRAL & BJISW -250 M V (NI)
INCREASED SAFETY W ELLGLASS FITTING INCREASED SAFETY DTD.14.10.1999 DTD.16.02.2000 NON INTEGRAL INCREASED SAFETY
SUITABLE FOR 80/125 W /250 W HPM V LAM P INTEGRAL W ELLGLASS FITTING
70 W HPSV LAM P W ITH BUILT IN IGNITOR W ELLGLASS FITTING
70 W /150 W HPSV LAM P W ITHOUT IGNITOR IP 65
4 BJISCG -80/125 M V INCREASED SAFETY/W P BJISCG -80/125 CM RI/TC/P/SL/H1454 CM RI/TC/S/H1310 (A)70 W (B)CONNECTOR AS PORCELAIN /GFP /ELM EX
CONTROL GEAR BOX IP 65 INCREASED SAFETY DTD.26.11.1998 DTD.29.10.1999
CONTROL GEAR BOX