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SERVICE MANUAL
Ohaus Corporation 19A Chapin Road, P.O. Box 2033, Pine Brook, NJ 07058-2033 (973) 377-9000
SERVICE MANUAL
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Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07932-0900
CHAPTER 1 INTRODUCTION
Page
1.1 Introduction .......................................................................................... 1-1
1.2 Service Facilities .................................................................................... 1-1
1.3 Tools and Test Equipment Required ...................................................... 1-2
1.3.1 Special Tools .................................................................................. 1-2
1.3.2 Tools and Supplies ........................................................................ 1-2
1.4 Test Mass Required ................................................................................ 1-2
1.5 Specifications ......................................................................................... 1-2
1.5.1 Admissable Ambient Conditions ..................................................... 1-2
CHAPTER 2 OPERATION
2.1 Menu Structure .................................................................................. 2-1
2.2 Control Switch Functions................................................................... 2-2
2.3 Adjusting the Display Contrast and Brightness ................................. 2-3
CHAPTER 3 TROUBLESHOOTING
3.1 Troubleshooting ...................................................................................... 3-1
3.2 Troubleshooting Guide ........................................................................... 3-1
3.2.1 Diagnosis ........................................................................................ 3-1
i
TABLE OF CONTENTS (Cont.)
CHAPTER 4 MAINTENANCE PROCEDURES (Cont.)
ii
TABLE OF CONTENTS (Cont.)
LIST OF TABLES
LIST OF ILLUSTRATIONS
1.1 INTRODUCTION
This service manual contains the information needed to perform routine maintenance and service on the Ohaus MB45
Moisture Analyzer.
Chapter 1 Introduction - Contains information regarding service facilities, tools and test equipment, measuring
masses, and specifications.
Chapter 2 Operation - Contains information on the control functions of the Moisture Analyzer.
Chapter 4 Maintenance Procedures - Contains preventive maintenance procedures, performance tests and
adjustments, disassembly/replacement procedures, and calibration procedures.
Chapter 5 Drawings and Parts Lists - Contains exploded views of all assemblies identifying serviceable
components with parts lists.
Before servicing the Moisture Analyzer, you should be familiar with the Instruction Manual which is packed with every unit.
• Allow sufficient space around the instrument for ease of operation and keep away from radiating heat sources.
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Print
TARE Enter
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TARE
1-1
CHAPTER 1 INTRODUCTION
1.5 SPECIFICATIONS
Complete specificatons for the MB45 Moisture Analyzer are listed in Table 1-1. When an MB45 has been serviced, it must
meet the specifications listed in Table 1-1. Before servicing the Moisture Analyzer, determine what specifications are not
met.
1-2
CHAPTER 2 OPERATION
2.1 MENU STRUCTURE
This chapter contains menu structure, control swich operation and display adjustments. For complete operation, refer to
the Instruction manual supplied with the unit. The menu structure is illustrated in the table below.
2-1
CHAPTER 2 OPERATION
2.2 CONTROL SWITCH FUNCTIONS
1 6
On/Off 7
2 0%
Test Menu
8
Display
3
On/
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Test
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4 START/STOP TARE
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11
1 Turns ON/OFF display and fan. ON returns with last screen. (All modes)
3 Display button When pressed, will return to the current test or cycles through several display
screens (run mode).
6 button When pressed, travels up through menu options and selects alphanumeric
characters.
9 button When pressed, travels down through menu options and selects alphanumeric
characters.
110 Enter/Print button When pressed, accepts selection/input (select mode) or sends print command
during a test (run mode).
11 Tare button When pressed, performs a tare function. Pressing during a test has no effect.
2-2
CHAPTER 2 OPERATION
2.3 ADJUSTING THE DISPLAY CONTRAST AND BRIGHTNESS
Enter the ANALYZER SETUP menu, this menu permits adjusting the contrast and brightness levels on the display screen.
To change the levels, proceed as follows:
ANALYZER SETUP Press the Setup button. Using the down arrow button, scroll to DISPLAY. Press
LANGUAGE the Enter button.
BEEPER
TIME-DATE
RS-232
PRINT
DISPLAY
Adjusting contrast
DISPLAY ADJUST
Using the up/down arrow buttons, adjust the screen contrast to the desired level.
CONTRAST: 60
The numeric value (0 to 100) is for reference only. Press the right arrow button
BRIGHT: 10
to advance to BRIGHT. Default = 40.
EXIT WITHOUT SAVING
Adjusting brightness
DISPLAY ADJUST
Using the up/down arrow buttons, adjust the screen brightness to the desired
CONTRAST: 60
level. The numeric value (0 to 10) is for reference only. Press the Enter button.
BRIGHT: 10
Default = 10.
EXIT WITHOUT SAVING
2-3
CHAPTER 2 OPERATION
2-4
CHAPTER 3 TROUBLESHOOTING
3.1 TROUBLESHOOTING
This section of the manual specifies problem areas of the MB45 Moisture Analyzer which can occur. Information is contained
to isolate specific problems using the Troubleshooting Guide. Make certain that the work area is clean and use care when
handling components of the Analyzer.
3.2.1 Diagnosis
NOTE:
If more than one symptom is observed, it is necessary to
approach one area at a time, and also remember, that the
symptoms may be interrelated.
In the event that erratic or fluctuating weight readings are observed, it is necessary to isolate the problem to either the
mechanical area or the electronic area of the Moisture Analyzer.
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033 USA
Tel: 973-377-9000
Fax: 973-944-7177
In the United States call toll free, 800-526-0659 between 8:00 a.m. and 6:00 p.m. EST.
3-1
CHAPTER 3 TROUBLESHOOTING
3.2 TROUBLESHOOTING GUIDE (Cont.)
Moisture analyzer cannot be switched Power cord not plugged in or no power Check
on. supply voltage.
The power supply is designed for
Moisture analyzer cannot be switched Defective main fuse. 100...240 VAC, but the drying unit only
on green LED on power supply board for 110 or 230VAC. Check whether the
does not light up. Defective power supply fuse. correct drying unit is installed. Check
the fuses on the back of the instru-
ment and the power supply board.
Moisture analyzer cannot be switched Cable connections inside instrument not Plug in or replace cable.
on. Green LED on power supply plugged in or defective.
board lights up.
Defective CPU board. Replace CPU board.
Moisture analyzer cannot be switched Defective power supply fuse. Replace power supply fuse on power
on green LED on power supply board supply board.
does not light up. Defective power supply board. Replace power supply board.
Some buttons do not respond. Defective keypad wiring. Replace membrane keypad.
Portions of the display do not light up. Defective display. Replace display.
Halogen lamp does not switch on Thermal overload device has tripped. Reset thermal overload device, see
after "Start". paragraph 4.4.
Halogen lamp switches off before end Incorrect Halogen bulb Check voltage rating on bulb.
of test.
Temperature rises above 205 de- Defective temperature sensor. Replace temperature sensor.
grees C. Defective power supply board. Replace power supply board.
Defective CPU board. Replace CPU board.
Unstable weight indication. The air current which cools the weighing Clean the ventilation grill.
cell is blocked.
3-2
CHAPTER 4 MAINTENANCE PROCEDURES
4.1 PREVENTIVE MAINTENANCE
Ohaus MB45 Moisture Analyzers are precision instruments and should be carefully handled, stored in a clean dry area which
is dust free, and cleaned periodically. It is recommended that when a Analyzer has had chemicals or liquids spilled on it,
the Analyzer should be cleaned as soon as possible. Use warm water on a damp cloth to clean all exterior surfaces. Do
not leave a mass on the sample pan when the Analyzer is not in use.
When moving the unit from a storage area which is at a different temperature than the area where it is to be operated, allow
sufficient time for the mechanism to temperature stabilize. This time can vary quite a bit depending upon the temperature
differences. Allow one (1) hour for each 5 degrees Fahrenheit temperature change before using the Moisture Analyzer. Also,
after turning the Analyzer ON, allow five minutes after temperature stabilization for the internal electronics to stabilize.
CAUTION
8.Make a visual inspection for faulty connectors, wiring, and loose hardware.
4.2 TESTING
Before servicing the MB45 Moisture Analyzer, an operational test and various performance tests should be made to ascertain
whether or not the unit meets specifications. Turn the Moisture Analyzer on and allow it warm up for at least one hour before
performing these tests. Make sure the test area is free from drafts and the surface that the Moisture Analyzer rests on is
level and vibration free. It is recommended that a ASTM Class 1 Tolerance mass be used for the performance tests and
adjustments.
4.2.1 Operational Test
1.Locate a suitable power source for the Moisture Analyzer. Check the voltage rating of the Moisture Analyzer.
NOTE: If possible, record original customer settings so that after repairs, the Moisture Analyzer can be returned in
a satisfactory operational mode.
1.Turn the Moisture Analyzer on, a MB45 Moisture Analyzer display with the Ohaus logo should appear followed
by the software revision currently installed in the Moisture analyzer. After this display, a standard display
appears. This is a display test. Figure 4-2 is a full display test. The software revision will only appear after plugging
in the analyzer for the first time. Subsequent power on using the On/Off button will not display the software revision.
2.Press the TARE button. The display should indicate a zero weight.
Sr 1.06b
TEST ID: -DEFAULT-
TEMP/TIME: 100C / 10:00
TARG. WGT: 1 GRAMS
CLEAR
PAN
PRESS
0.000
TARE * GRAMS
Nevertheless, you should calibrate the built-in balance under the following conditions:
— If this is stipulated by your quality assurance system (GLP, GMP, ISO 9001).
— If you suspect the analyzer has been abused.
— Before and after all repairs.
ANALYZER SETUP Clear the pan handler, a sample pan should be in place, close the cover on the
LOCK OUT Moisture Analyzer.
WEIGHT CAL
TEMP CAL
LANGUAGE Press the Setup button. Using the arrow buttons, scroll to WEIGHT CAL. Press
BEEPER the Enter button.
TIME-DATE
Place the required weight on the sample pan, close the cover.
WEIGHT CAL
PLACE 20G MASS Follow the instructions on the display. The display indicates if the calibration was
successful.
TO ABORT
PRESS STRT/STP KEY
4-3
CHAPTER 4 MAINTENANCE PROCEDURES
4.2.3 Temperature Calibration
You must have an Ohaus Temperature Calibration Kit, (Part Number 11113857) to perform this procedure. If the Moisture
Analyzer has been recently used, allow at least 30 minutes before performing calibration.
ANALYZER SETUP NOTE: The Temperature Calibration Kit is available as optional equipment.
LOCK OUT
WEIGHT CAL Press the Setup button. Using the arrow buttons, scroll to TEMP CAL.
TEMP CAL
LANGUAGE Press the Enter button. You are now prompted to remove the pan handler and
BEEPER pan support. Replace the pan handler and place a temperature calibration unit
TIME-DATE
on the pan handler.
NOTE: The unit will not calibrate with the pan support in place.
TEMP CAL
REMOVE PAN HANDLER
AND PAN SUPPORT
ABORT CALIBRATION
Press the Enter button to initiate the temperature calibration process. Follow the
screen prompts throughout the process.
The dryer unit is heated to a temperature of 100°C. You can observe the progress
on the display as the dryer temperature and count down period are displayed.
After 15 minutes, read the thermometer through the inspection window on the
cover and enter this temperature. Using the up/down arrow buttons, adjust the
display reading to agree with the thermometer. Use the left/right arrow buttons
TEMP CAL 100C
CURRENT TEMP: --- C to highlight ACCEPT NEW CAL, then press the Enter button. You have 10
TM TO CAL POINT: 15:00 MIN minutes to make this adjustment, otherwise the calibration is terminated.
ADJ CAL READING: 100 C
ACCEPTS NEW CAL
ABORT CALIBRATION
This is a two point adjustment (100°C and 160°C). The dryer unit now heats to
TEMP CAL 160C the second temperature (160°C). Adjustment of the temperature is defined by
CURRENT TEMP: 100 C two points. Proceed exactly as you did for the first temperature. After you have
TM TO CAL POINT: 15:00 MIN
set the display to agree with the thermometer, highlight ACCEPT NEW CAL,
ADJ TO CAL READING: 160 C then press the Enter button. The display returns to ANALYZER SETUP.
ACCEPTS NEW CAL
ABORT CALIBRATION
WARNING: Be careful when removing the temperature calibration unit from the
dryer unit as it can be very hot. Allow it to cool down by opening the cover before
removing.
Remove the calibration unit. Replace the pan support and the pan handler in their
proper positions.
4-4
CHAPTER 4 MAINTENANCE PROCEDURES
4.2.4 Performance Tests
Accurate performance of the MB45 Moisture Analyzer is determined by a series of three performance tests. Precision,
Off Center Load and Centered Load. The displayed readings are compared with the tolerances listed in Table 4-1. Tolerance
values are expressed in grams. Before starting the performance tests, level the Moisture Analyzer.
The following performance tests are used to evaluate the Moisture Analyzer operation before and after repairs. Each Moisture
Analyzer tested must meet the requirements specified in each test as well as the specifications listed in Table 1-1. Before
proceeding with the following tests, all the procedures starting with paragraph 4.2 must have been accomplished on the
Moisture Analyzer first. Tolerance values are expressed in counts. A Moisture Analyzer which passes each of these three
tests meets the manufacturing specifications.
Test
1.Tare the Analyzer. The reading on the display should be 0.000g.
2.Place a 20g mass on the center of the sample pan. Observe and record the reading when the stable indicator
come on.
3.Remove the mass. Reading should return to 0g +0.002g when the stable indicator is on.
4.Repeat this test for ten readings. If the standard deviation of the readings is less than 0.0015g, the Moisture
Analyzer passes the Precision Test.
Adjustment
If the deviation for any set of readings (using the same mass placed on the center of the pan) is greater than 0.0015g, the
Moisture Analyzer does not meet the Precision Test specification. Inspect and correct the following areas:
1.Check for mechanical obstructions. Any foreign object touching any part of the moving pan linkage assembly
will cause a Moisture Analyzer to fail the Precision Test. Inspect and correct as necessary.
2.An error in the Off-Center Load Test can affect the results of the Precision Test. Inspect and correct if necessary.
See Off-Center Load Test.
3.Foreign material or debris located in the balance between the pan and the base will cause the Moisture Analyzer
to fail the test.
4.Environmental influences such as vibrations, drafts or a non-level surface can cause failures.
4-5
CHAPTER 4 MAINTENANCE PROCEDURES
(NOTE: Due to the use of relative weighing in moisture analysis, off center load performance is not critical.)
Test
1.Place a sample pan on the pan handler.
2.Place 1/2 of the Moisture Analyzer capacity (20 gramms) in the center of the sample pan.
4.Move the mass halfway (between the center and the edge) to the front of the sample pan. Note any differences
in the displayed weight reading.
5.Repeat this test for the back, left, and right positions.
6.Maximum allowable change in displayed weight readings is +0.004g for each of the four positions. If this reading
is exceeded, it usually indicates a defective Weighing Cell.
NOTES:
1. Due to the use of relative weighing and limited use of the weighing range in moisture analysis, linearity
performance is not critical.
2. The Moisture Analyzer must pass the Off-Center Load Test and Precision Test before the Centered Load
Test may be performed.
Test
1.Place a 20g mass on the center of the sample pan and note the reading.
2.If the displayed weight is greater than 0.002g higher or lower than the value of the applied mass, and recalibrate
the Moisture Analyzer. The Moisture Analyzer should now be calibrated in grams.
3.After completing the above adjustments, check the linearity at 10g and 20g. The displayed weight readings should
be equal to the applied mass. Tolerance is +0.004g for each of the respective weight readings. If the displayed
weight values are in excess of tolerance count, the Weighing Cell must be replaced.
Electrostatic damage is difficult to detect, because the faults it causes are not clear cut. MOS switching transistors with
electrostatic damage have substantially higher, thermically unstable leakage currents. As a result, the Moisture Analyzer
balance drifts more and the display can fluctuate similar to when there is a draft.
To avoid electrostatic damage during production, conducting floors, controlled air humidity, and EMC mats are used. When
servicing is carried out it is therefore also advisable – as soon as the instrument is opened – to neutralize electrostatic
charges.
4-6
CHAPTER 4 MAINTENANCE PROCEDURES
4.3.1 Repairing the Drying Unit
4.3.1.1 Dismantling the Heating Module
2. Insert reflector.
4-8
CHAPTER 4 MAINTENANCE PROCEDURES
4.3.3.2 Installing the Halogen Lamp
a b
CAUTION: Finger oils can cause premature lamp failure. c
Only touch the black part of the Halogen lamp! If necessary,
clean the lamp with a weak organic solvent.
4-9
CHAPTER 4 MAINTENANCE PROCEDURES
4-11
CHAPTER 4 MAINTENANCE PROCEDURES
4.3.7 Removing Housing Top (Cont.)
5. Lift the front of the housing top then,using a
screwdriver, carefully unfasten the connector
socket of the keyboard cable (b)and pull off the
cable. Pull off the cable of the display (a).
a
c
b
4-12
CHAPTER 4 MAINTENANCE PROCEDURES
WARNING
Benzene is highly flammable,
use only in small quantities.
4-13
CHAPTER 4 MAINTENANCE PROCEDURES
4-14
CHAPTER 4 MAINTENANCE PROCEDURES
4.3.12 Replacing the CPU board
1. Remove housing top.
4-15
CHAPTER 4 MAINTENANCE PROCEDURES
4-16
CHAPTER 4 MAINTENANCE PROCEDURES
4-17
CHAPTER 4 MAINTENANCE PROCEDURES
• Seals (g)
4-18
CHAPTER 4 MAINTENANCE PROCEDURES
a
c
b
9. Close cover. b
– Adjust dryer with Ohaus temperature calibration kit, if not available, drying with a coin as sample; 160 °C for 15
minutes: Display of moisture: 0.000 g ± 0.005g
4-21
CHAPTER 4 MAINTENANCE PROCEDURES
4-22
CHAPTER 5 DRAWINGS AND PARTS LISTS
If further technical information is needed, in the United States call Ohaus Aftermarket toll-free 1-800-526-0659 between 8.00
a.m. and 5:00 p.m. EST. An Ohaus factory service technician will be available to provide assistance. Outside the U.S.A.,
please contact:
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033, USA
Tel: (973) 377-9000
Fax: (973) 944-7177
5-1
CHAPTER 5 DRAWINGS AND PARTS LISTS
5.1.1 Top Housing
4
2
9
7
11
8 10
35
5-2
CHAPTER 5 DRAWINGS AND PARTS LISTS
8 Display 11113772
11 Fan 11113770
5-3
CHAPTER 5 DRAWINGS AND PARTS LISTS
5.1.2 Bottom Housing
12
13
14
24
15
22
19
17
23
18
21
16
20
5-4
CHAPTER 5 DRAWINGS AND PARTS LISTS
TABLE 5-2. SPARE PARTS LIST BOTTOM HOUSING
Item Description Part Number
12 Seal for housing top 11113362
22 Level 11101335
1) The order has to contain the serial number SNR of the balance!
5-5
CHAPTER 5 DRAWINGS AND PARTS LISTS
25
36
26
27
28
32
29
30
33
35
34
5-6
CHAPTER 5 DRAWINGS AND PARTS LISTS
TABLE 5-3. SPARE PARTS LIST DRYER UNIT
25 Reflector 214382
5-7
CHAPTER 5 DRAWINGS AND PARTS LISTS
5-8
APPENDIX A SOFTWARE SERVICE TOOL INSTRUCTIONS
A. SERVICE NOTES
SOFTWARE LEGEND
A.1 Software Service Tool Instructions MB45 GLOBAL 11670614x.MOT
This software tool is used when a new Main PCB is installed to:
1. Configure the Main PCB. MODEL
2. Enter balance serial number WHERE USED
3. Install the application software SOFTWARE
FILE REVISION
A.2 Requirements
1. File: MB45 Service Tool Install.zip
4. Copy the application software file to the desktop. This is not required but will make the file easier to find later.
5. It is advisable to hook up the balance to HyperTerminal and make sure it is communicating. You will need a standard
9 pin serial extension cable, Ohaus part number 80500525 to connect to your PC.
6. Find “MB45 Service Tool” in the program files and click it to start.
8. Match the serial port parameters to the balance. Balance defaults are shown above.
A-1
APPENDIX A SOFTWARE SERVICE TOOL INSTRUCTIONS
Note: The serial number and TDNR number are printed on a label on the back of the balance.
13. CAUTION – Confirm the information entered above. This programming can only be done once. If you have made
and error, click the button “Abort Data Entry” then reenter the data.
14. When the above information has been confirmed click the “Start” button.
The following screen will open to indicate the new main board has been configured.
A-2
APPENDIX A SOFTWARE SERVICE TOOL INSTRUCTIONS
b. Using the start button will save the existing user’s test library, using the red button will not.
c. After the red button is clicked you will see a screen that says “Please cycle power to scale…”. At this time unplug
the scale from the AC line for about 30 seconds and plug it back in. The download will then take about 3 minutes.
When it is complete the message “File download is SUCCESSFUL”(Checksum=xxxxxxx) will be displayed.
If the message “Application code download has FAILED” is shown click the OK button and click the red button
again. The second time it should work.
A-3
APPENDIX A SOFTWARE SERVICE TOOL INSTRUCTIONS
When the software has been downloaded the following screen will be shown.
Indicates the main board has already been configured. A main board can be configured only once and can not be
reconfigured.
Indicates the TDNR number does not match the balance configuration selected. Click “Abort Data Entry” then re-enter the
correct data.
A-4
MB45 MOISTURE ANALYZER SERVICE MANUAL P/N 80250897 A