ASO-3A, ASO-3S, ASO-3 Manual - Eng - 62B - 2012 Wyd. 7

ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k.
40-312 Katowice
ul. Milowicka 1E
SERVICE MANUAL
WARNING SIGNALLING DEVICE

TYPE
ASO-3A, ASO-3S, ASO-3
DTR – 62B/2012
No.
ELTEL
Issue 7
KATOWICE 11’2018
Warning signalling device ASO-3 type DTR-62B/2012/ELTEL Issue 7 1/7
Table of contents
1. General description of the product .................................................................................................... 2

1.1. Name and address of the product manufacturer ................................................................................ 2
1.2. Subject of the description .................................................................................................................. 2
1.3. Intended use ...................................................................................................................................... 2
2. Technical data ................................................................................................................................... 2
2.1. Technical data of the ASO-3A signalling device .............................................................................. 2
2.1.1. Basic data .......................................................................................................................................... 2
2.1.2. Parameters of intrinsically safe circuits ............................................................................................ 2
2.2. Technical data of the ASO-3S signalling device............................................................................... 2
2.2.1. Basic data .......................................................................................................................................... 2
2.3. Technical data of the ASO-3 signalling device ................................................................................. 3
2.3.1. Basic data .......................................................................................................................................... 3
3. Information to facilitate maintenance and service ............................................................................ 3
3.1. Maintenance, inspection, repair ........................................................................................................ 3
3.2. Service .............................................................................................................................................. 3
3.3. Spare parts......................................................................................................................................... 3
4. Safety guidelines ............................................................................................................................... 4
4.1. Storage and transport conditions ....................................................................................................... 4
5. Installation and putting into operation .............................................................................................. 4
5.1. General remarks ................................................................................................................................ 4
5.2. Installation, operation........................................................................................................................ 4
5.3. Power, control and system cables ..................................................................................................... 4
6. Construction...................................................................................................................................... 4
6.1. Housing ............................................................................................................................................. 4
6.2. Electronics module............................................................................................................................ 5
7. Characteristics of the signalling device ............................................................................................ 5
8. Description of the signalling device operation ................................................................................. 5
8.1. Description of the ASO-3A signalling device operation ................................................................... 5
8.2. Description of the ASO-3S signalling device operation ................................................................... 6
8.3. Description of the ASO-3 signalling device operation ..................................................................... 6
8.4. Instructions for safe dismantling ....................................................................................................... 6
9. Information on safe use..................................................................................................................... 7
9.1. Hazards during device operation ....................................................................................................... 7
9.2. Necessity of taking special precautions ............................................................................................ 7
10. Information about maximum parameters .......................................................................................... 7
11. Characteristics of basic tools ............................................................................................................ 7
12. Ordering ............................................................................................................................................ 7
13. Drawings and diagrams .................................................................................................................... 7
14. Standards .......................................................................................................................................... 7
1. General description of the product
1.1. Name and address of the product manufacturer

The product manufacturer is company ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k.
40-312 Katowice, ul. Milowicka 1E.
1.2. Subject of the description

The subject of the description is the warning signalling device in the following versions: ASO-3A, ASO-3S and
ASO-3. In the following description, where no version is stated, it will be generally called the signalling device.
If a version is specified, the name ASO-3A, ASO-3S or ASO-3 will be applied.
1.3. Intended use

The warning device is designed to generate sound and light warning or informing signals in workings of both
methane and non-methane mines, in the rooms with "a", "b" or "c" grade of methane explosion hazard and class
A and B of coal dust explosion hazard.
Signal emitting is automatically initiated from the master device cooperating with the signalling device.
The ASO-3A signalling device generates and emits an acoustic signal, while the ASO-3S is designed to emit a
light signal. The ASO-3 combines functions of both versions - the ASO-3A and ASO-3S.
An example of application of the ASO is warning about starting the machine, such as belt conveyors, scraper
conveyors, shearer loaders and other machinery and equipment at longwall and beyond.
2. Technical data
2.1. Technical data of the ASO-3A signalling device
2.1.1. Basic data

Supply voltage Uzas............................................................................................. 10 ÷15,75 VDC
Maximum supply current ..................................................................................... 150 mA DC
Level of acoustic signal ........................................................................................ >90dB
Dimensions .......................................................................................................... 256x110x155 mm
Hole spacing ......................................................................................................... 230 mm
Hole diameter ....................................................................................................... 2xø12 mm
Weight .................................................................................................................. 3,2 kg
Ambient temperature...........................................................................................-20°C ÷ + 40°C
Housing protection class ...................................................................................... IP65
Type of explosion protection ............................................................................... I M2 Ex ib I Mb
EC certificate number .......................................................................................... KOMAG 07ATEX203
Determination of compliance with requirements for the device .......................... 1453
2.1.2. Parameters of intrinsically safe circuits

Terminal strip X1
Power supply circuit, terminals „Uz+” (X1:2) – „Uz-” (X1:1)
Ui=17V DC, Ii=2A DC, Pi = 35W, Ci-negligible, Li-negligible
Control circuit, terminals „S1” (X1:3) – „Uz-”(X1:1), „S2” (X1:4) – „Uz-”(X1:1),
„S3” (X1:5) – „Uz-”(X1:1),„St” (X1:6) – „Uz-”(X1:1)
Uo=Ui=17V,
Io=0,82mA, Co=9uF, Lo=0,2H
2.2. Technical data of the ASO-3S signalling device
2.2.1. Basic data

Maximum supply current in pulse ........................................................................ 310 mA DC
Dimensions .......................................................................................................... 256x171x155 mm
Hole spacing ......................................................................................................... 230 mm
Weight .................................................................................................................. 3,5 kg


Terminal strip X2
Power supply circuit, terminals „Uz+” (X2:2) – „Uz-” (X2:1)
Control circuit, terminals „St” (X2:3) – „Uz-”(X2:1)
Output circuit, terminals „Wy” (X2:4) – „Uz-”(X2:1)
Uo=17V, Io=18mA, Co=9uF, Lo=0,2H
2.3. Technical data of the ASO-3 signalling device
2.3.1. Basic data

Maximum supply current in pulse ........................................................................ 460 mA DC
Level of acoustic signal ........................................................................................ >90dB
Dimensions .......................................................................................................... 256x171x155 mm
Hole spacing ......................................................................................................... 230 mm
Weight .................................................................................................................. 3,5 kg
Terminal strip X1 and X2:

Power supply circuit, terminals „Uz+”(X1:2, X2:2) – „Uz-” ( X1:1, X2:1 )
Control circuit for the acoustic part, terminals „S1” (X1:3) – „Uz-”( X1:1, X2:1),
„S2” (X1:4) – „Uz-”(X1:1, X2:1), „S3” (X1:5) – „Uz-”(X1:1, X2:1), „St” (X1:6) – „Uz-”(X1:1, X2:1)
Uo=Ui=17V,
Io=0,82mA, Co=9uF, Lo=0,2H
Control circuit for the light part, terminals „St” (X2:3) – „Uz-”(X1:1, X2:1)
Output circuit for the light part, terminals „Wy” (X2:4) – „Uz-”(X1:1, X2:1)
Uo=17V, Io=18mA, Co=9uF, Lo=0,2H
3. Information to facilitate maintenance and service
3.1. Maintenance, inspection, repair

The signalling device does not require any special maintenance during use. In order to check the technical
condition of the device and accuracy of its operation, current inspections should be performed appropriately to
the rigors valid in the entity as well as periodic checks resulting from the regulations valid for explosion-proof
devices. In case of damage, the signalling device should be replaced with a new one.
3.2. Service
The company ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k. provides guarantee and
after-guarantee service of all devices of own production.
3.3. Spare parts

The manufacturer offers the opportunity to provide the following spare parts:
62-1 electronics module ASO-3A,

62-2 electronics module ASO-3A/1,
62-3 electronics module ASO-3S,
62-6 lid ASO-3A,
62-7 lid ASO-3S, ASO-3,
62-8 terminal strip, complete with a bracket,
62-12 optional „TEST” button,
0-16 cable gland M25,
0-20 rubber cap.
The user can repair the device in the scope of exchange of parts offered by the manufacturer as spare parts, but
these repairs should be performed by accordingly qualified electrician.
4. Safety guidelines
4.1. Storage and transport conditions

The signalling device should be stored indoors, in any position, at temperature range from -25°C to +55°C, at air
humidity up to 80%, in rooms with no vapours of acid, base and salt compounds. During transport the signalling
device should be protected against mechanical damage, impurities and water. The devices should be transported
in temperature range from -25°C to +55°C.
5. Installation and putting into operation
5.1. General remarks

Before starting to use the signalling device, carefully read this instruction manual. In case of any questions,
contact the superiors or supervisors. The mine management is responsible for ensuring the signalling device
operators have familiarized themselves with this instruction manual.
CAUTION - Improper use can cause damage of the device.
5.2. Installation, operation

Installation and start-up of the signalling device should be done by persons authorized for these activities and
familiar with this operation and maintenance documentation. The works should be conducted in accordance with
the valid regulation with particular attention to:
• introducing cables to cable glands,
• proper connection of power supply and control cables.
Cables should be introduced after removing caps from the cable glands. After completion of installation, the
records, technical acceptance and operation of the device must be carried out in accordance with applicable
regulations and this document. The signalling device should be used in accordance with the conditions of use
specified in the decision of the certification body. The signalling device does not require handling, except for
possible configuration of „S1”, „S2”, „S3” and „St” inputs.
5.3. Power, control and system cables

For connection of the signalling device there should be used cables, communication and signalling ducts of an
approved type with individually screened wires, with a minimum conductor cross section 1,5 mm2, intended to
work in rooms with "a", "b" or "c" grade of methane explosion hazard.
6. Construction
6.1. Housing
The signalling device housing is made of steel sheet and is protected against corrosion by coating with powder
varnish. Signalling device is adapted for mounting with two M10 screws to an appropriate hanger. The housing
walls are equipped with holes with appropriate cable glands. In cable glands there are placed rubber rollers
serving as caps, which should be removed while inserting cables. The housing provides two ground terminals,
one inside and one outside the housing. Access to the interior of the housing is provided by a removable cover.
The cover is installed by Allen head screws. Inside the housing there is a bracket, on which the terminal strips
X1 and X2 are placed. Depending on the signalling device version, one of the terminals - X1 or X2 may be
unused. In the ASO-3A version there are holes drilled in the side walls of the housing, which enable sound
signals spreading to the outside. In the ASO-3S version the front cover of the housing is equipped with plastic
lens enabling emission of light signals. The lens is protected with special metal sheath against possible damage.
The ASO-3 housing combines functions of the ASO-3A and ASO-3S housings. The "TEST" button is mounted
in the right side wall of the housing in the ASO signalling device in version with optional button. In each
version the ASO housing provides protection to a degree of IP65.
View of the signalling device: ASO-3A ASO-3S ASO-3
6.2. Electronics module

The electronic system of the signalling device is made with printed circuit technique. It uses discrete
semiconductor and passive components as well as integrated and microprocessor circuits. These components are
mounted by means of surface and through-hole techniques. The acoustic module was created by placing an
assemble of electronics in a plastic sleeve. In ASO-3A two acoustic modules are applied by fastening them to the
side walls of the housing. To the left side of the housing there is the ASO-3Amodule affixed, while to the right
side - the ASO-3A/1 module. In ASO-3S version the executive element is a set of LEDs. The LEDs are
controlled by signal from the electronic control unit. The electronic control unit provides constant LED
brightness and has one control input and one output of electronic key. The control electronic system and the LED
circuit boards are mechanically connected to form light module, placed inside the lens.
7. Characteristics of the signalling device

The signalling device has the following functionality:
1. emission of light signal (ASO-3S),
2. emission of warning and informing acoustic signals (ASO-3A),
3. choice of the emitted acoustic signal type (ASO-3A),
4. simultaneous emission of acoustic and light signals (ASO-3),
5. possibility to check the signalling device proper operation at any time by pressing the
optional "TEST" button (ASO-3A, ASO-3S, ASO-3).
8. Description of the signalling device operation

The signalling device can be powered with 10-15,75 V DC voltage derived from the intrinsically safe power
source. Below there are descriptions of operation for each version separately.
8.1. Description of the ASO-3A signalling device operation

The ASO-3A is controlled by feeding positive power pole „Uz+” on its „St” input in the terminal strip X1. The
control can be implemented remotely, for instance by means of a separate button. Type of generated signal
depends on configuration of the „S1”, „S2” i „S3” inputs in the terminal strip X1. To select the right type of
signal, configure the inputs according to the following table, where: Uzas means that the „Uz+” power supply was
fed on the input, 0 means that there is no signal given on the input (unset input). The input is recognized as set
input, if the supplied voltage is not lower than 10 V DC, and as unset input, if the voltage is not larger than 4 V
DC.
Table 1.
Type of generated signal
S1 S2 S3 St Signal name acc.
Acoustic signal
to PN-G-47050
0 or
0 0 0 No signal
Uzas
Warning
Long intermittent signal with basic frequency 700 Hz
Uzas 0 0 Uzas for shearer
± 20%, 1 Hz repetition rate
loader
Warning for
longwall
Long intermittent signal with basic frequency
0 Uzas 0 Uzas conveyors and
1800 Hz ± 20%, 1 Hz repetition rate
other equipment
beyond longwall
Warning for belt
and scraper
Long modulated signal with basic frequency 700 Hz
0 0 Uzas Uzas conveyors
± 20%, 100 Hz deviation, 1 Hz repetition rate
beyond the
longwall
Warning:
Uzas Uzas 0 Uzas Continuous signal with frequency of 1800 Hz Caution!
Blasting works
Additional, not
included in the
Uzas 0 Uzas Uzas Continuous signal with frequency of 700 Hz
PN-G-47050
standard
Additional, not
included in the
0 Uzas Uzas Uzas Alternate signal 700 Hz/1800Hz
PN-G-47050
standard
Series of short signals with basic frequency Information
Uzas Uzas Uzas Uzas
600 Hz ± 20% signal
It is possible to set the „S1-S3” and „St” inputs in untypical manner, i.e. setting the “St” input in a fixed manner
and controlling the “S1-S3” inputs. In case of using the ASO-3A signalling device with the optional “TEST”
button, pressing this button at any time enables to check the signalling device operation.
8.2. Description of the ASO-3S signalling device operation

The ASO-3S has one controlling “St” input in the terminal strip X2. The way of controlling the input is identical
as in the ASO-3A version. After setup of the “St” input, the signalling device ASO-3S will begin emitting the
optical signal. To ensure constant brightness of the set of LEDs, regardless of supply voltage value, the source of
current was used. Proper sequence of flashes emitted by the set of five LEDs is provided by the control system.
The ASO-3S has one “Wy” output, that can serve for connecting with the “St” control input of another ASO-3S
signalling device. In this way a cascade connection of several ASO-3S signalling device is possible. In case of
using the ASO-3S signalling device with the optional “TEST” button, pressing this button enables to check the
signalling device operation at any time.
8.3. Description of the ASO-3 signalling device operation

The ASO-3 combines functions of both described above versions - ASO-3A and ASO-3S. Simultaneous
emission of both acoustic and light signal is possible. Control of ASO-3 operation is done in the same manner as
described above with the difference that the terminals are connected as follows: „Uz-” X1:1 with „Uz-” X2:1,
„Uz+” X1:2 with „Uz+” X2:2.
8.4. Instructions for safe dismantling

Dismantling of the device should be performed by authorized persons. The works should be conducted in
accordance with the valid regulation with particular attention to:
• correct disconnection of power and control cables;
• cable gland protection against the ingress of contaminants into the interior;
9. Information on safe use
9.1. Hazards during device operation

The use of the signalling device in accordance with this documentation does not pose any hazards. However, due
to the functions performed by the device, operation inconsistent with the documentation may result in improper
operation and hence the lack of correct information important for occupational safety.
9.2. Necessity of taking special precautions

During use of the Warning signalling device ASO it is not necessary to take any special safety measures.
10. Information about maximum parameters

The maximum allowable device parameters are given in the technical data.
11. Characteristics of basic tools

For proper installation and dismantling of the device the following tools are needed:
– 5 mm Allen key for lid opening:
– straight screwdriver to attach cables to the terminal strip 4 mm.
12. Ordering
The signalling device can be ordered at:
ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k.

40-312 Katowice, ul. Milowicka 1E
tel. (+48 32) 202-78-86, (+48 32) 202-74-59
fax. (+48 32) 206-65-76
e-mail eltel@eltel.katowice.pl
The order should specify type of the signalling device. In case of ordering the ASO-3S and ASO-3 versions it is
possible to produce the device emitting yellow, red, green, white or blue light signal. For yellow light the yellow
lens are used, while white lens for the other colours.
On special request the type of acoustic signal generated by the ASO-3A and ASO-3 signalling devices can be
adapted to suit individual needs.
The signalling devices can be equipped with optional “TEST” button.
The manufacturer provides the warranty and after-warranty service.
13. Drawings and diagrams

Drawings are listed in the Attachment no. 1.
14. Standards
Standards are listed in the Attachment no. 2.
Warning signalling device ASO-3 type DTR-62B/2012/ELTEL Annex no. 1 Issue 2
List of drawings
A.62A.55. issue 1 Warning signalling device ASO-3A. Manner of connections.

Block diagram.
A.62A.56. issue 1 Warning signalling device ASO-3S. Manner of connections.
Block diagram.
A.62A.57. issue 1 Warning signalling device ASO-3. Manner of connections.
Block diagram.
A.62A.58. issue 1 Warning signalling device ASO-3S. Manner of cascade
connection of ASO-3S signalling device. Block diagram.
M.62.77 issue 1 Warning signalling device ASO-3 type – dimensions.
M.62.78 issue 1 Warning signalling device ASO-3A type – dimensions.
M.62.79 issue 1 Warning signalling device ASO-3S type – dimensions.
PL EN
Zasilacz iskrobezpieczny Intrinsically safe power unit
Wyłącznik wyposażenia elektrycznego Electric equipment breaker
Styk czasowy sygnalizator ostrzegawczy Time contact – warning emitter
Styk potwierdzający zasterowanie Setup contact
Do obwodu sterowania To control circuit
Przycisk sterowniczy Control button
Do kolejnego sygnalizatora ASO-3S To the next ASO-3S signalling device
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Warning signalling device ASO-3 type DTR-62B/2012/ELTEL Annex no. 2 Issue 4
List of standards
PN-EN 60079-0:2013-03 Explosive atmospheres. Part 0: Basic requirements;

PN-EN 60079-0:2013-03/A11:2014-03 Explosive atmospheres. Part 0: Basic requirements;
PN-EN 60079-11:2012 Explosive atmospheres. Part 11: Protection by intrinsic safety “i”;
PN-EN 60068-1:2014-06 Environmental testing. Part 1: General provisions and guidelines.
PN-EN 60068-2-1:2009 Environmental testing. Part 2-1: Tests. Tests A: Cold;
PN-EN 60068-2-2:2009 Environmental testing. Part 2-2: Tests. Test B: Dry heat;
PN-EN 60068-2-6:2008 Environmental testing. Part 2-6: Tests.
Test Fc: Vibrations (sinusoidal) (orig.);
PN-EN 60068-2-78:2013-11 Environmental testing. Part 2-78: Tests.
Test Cab: Damp heat, steady state (orig.);
PN-EN 60529:2003 Degrees of protection ensured by housings. (IP code);
PN-G-47050:1997 Work protection in mining. Visual and audible signal in
underground mine workings. Requirements;
PN-G-50001:2002 Labour protection in mining -- Electrical equipment of mining
machines -- General requirements;
PN-G-50003:2003 Work protection in mining industry -- Electrical mining equipment -
- Requirements and testing;
PN-G-50006:1997 Work protection in mining. Equipment of mine automatics
and telecommunication. Requirements and testing.
Caution!
Complete certificate available on request.

ASO-3A, ASO-3S, ASO-3 Manual - Eng - 62B - 2012 Wyd. 7

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ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k.

WARNING SIGNALLING DEVICE

1. General description of the product .................................................................................................... 2

1. General description of the product

1.1. Name and address of the product manufacturer

1.2. Subject of the description

1.3. Intended use

2.1. Technical data of the ASO-3A signalling device

2.1.1. Basic data

2.1.2. Parameters of intrinsically safe circuits

2.2. Technical data of the ASO-3S signalling device

2.2.1. Basic data

Type of explosion protection ............................................................................... I M2 Ex ib I Mb

2.2.2. Parameters of intrinsically safe circuits

2.3. Technical data of the ASO-3 signalling device

2.3.1. Basic data

2.3.2. Parameters of intrinsically safe circuits

Terminal strip X1 and X2:

3. Information to facilitate maintenance and service

3.1. Maintenance, inspection, repair

3.3. Spare parts

62-1 electronics module ASO-3A,

4.1. Storage and transport conditions

5. Installation and putting into operation

5.1. General remarks

CAUTION - Improper use can cause damage of the device.

5.2. Installation, operation

5.3. Power, control and system cables

View of the signalling device: ASO-3A ASO-3S ASO-3

6.2. Electronics module

7. Characteristics of the signalling device

8. Description of the signalling device operation

8.1. Description of the ASO-3A signalling device operation

8.2. Description of the ASO-3S signalling device operation

8.3. Description of the ASO-3 signalling device operation

8.4. Instructions for safe dismantling

9. Information on safe use

9.1. Hazards during device operation

9.2. Necessity of taking special precautions

10. Information about maximum parameters

11. Characteristics of basic tools

ELTEL KATOWICE Spółka z ograniczoną odpowiedzialnością Sp. k.

13. Drawings and diagrams

A.62A.55. issue 1 Warning signalling device ASO-3A. Manner of connections.

& ' .#/#"

PN-EN 60079-0:2013-03 Explosive atmospheres. Part 0: Basic requirements;

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