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HEATING L COOLlNG
1 K,HL
/ckage
INSTALLATION
S t e p 1 - Examine Packa e Contents - Pack-
age includes hot gas bypass va Bve, solenoid pilot valve
and instructions. Examine each item. If any part is
damaged or missing, file a claim immediately with the
shipping agent.
Step 2 - Install Piping
COOLER 3 LINE
I
STUB ’ I mm
(SEALED FROM BYPASS VALVE {;.OD CONN.) SEE N O T E 2
FACTORY 1
SEE NOTE I
;;;BN&<A;ED FROM FACTORY 1
c
FIELD-SUPPLIED BYPASS LINE
NOTES:
1. %-in. OD for 30HI5,HL and 30GT; %-in. OD for 30GB.
2. The bypass valve In this package has %-in. connections and can be used directly on 30HK,HL and 30GT units.
3. On 30GB units, a change from S/sin. to gin. must be made either at the valve or at the stubs.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC111 Catalog No. 533-039 Printed in U.S.A. Form 30G,H-1 SI RI 1 2-89 Replaces: 30GB,H-1SI
UNITS 30HK,HLO15-060 and $?TO%-035 (See Fig. 1.) FLOTLWWW” UNITS, 30GB040-200 (See Fig. 2.)
Bvnass Line - Connect the field-supplied line to the Bypass Line - Install field-supplied line between the
factory-provided stubs in the discharge line *fro-m the header on inlet side of lead coil and the entrance to the
circuit no. 1 compressor and in the circurt no. 1 hquld line, cooler. Two factory-sealed stubs are provided in each
between expansion valve and cooler (stubs are sealed circuit, one on the lead coil header and one on the liquid
from factory). line between the Flotronic expansion valve (EXV) and
Bypass Valve - Install the valve in the bypass line as the cooler.
close to the cooler as possible. This mimmrzes liquid NOTE: The 30GB 1 lo-200 units have 2 stubs in the high
storage between valve and cooler when valve is closed side of each circuit, one on each lead coil header; it is
and prevents flood of liquid refrigerant when the valve necessary to connect piping to only one of these stubs.
opens. To ensure proper closing, install the bypass valve Bvpass Valve - Install the valve in the bypass line as
in a horizontal section of the bypass line, with the pilot close to the cooler as possible. This minimizes liquid
valve installed vertically (coil on top). storage between the valve and cooler when valve is
Solenoid Pilot Valve - Install on the bypass valve at the closed and prevents flood of liquid refrigerant when the
external equalizer @/&in. OD sweat connection). The valve opens. To ensure proper closing, install the by ass
outlet side of the pilot valve is a l/4-in. SAE thread. Run valve in a horizontal section of the bypass line, wit R the
a l/4-in. OD tube from this connection to the thermo- pilot valve installed vertically (coil on top).
static expansion valve (TXV) equalizer line, If the Solenoid Pilot Valve - Install on the bypass valve at
connection is made directly to the TXV, use a l/4-in. FL the external equalizer. The outlet side of the pilot valve is
x l/4-in. female flare tee. If the connection is made into a l/4-in. SAE thread. Run a l/4-in. OD tube from this
the equalizer line, use a standard l/4-in. FL tee. connection to the suction valve of the lead compressor
in the circuit.
b
040- 0 6 0
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Step 3 - Dehydrate and Recharge Circuit -
W h e n piping has been completed, leak test the assembly
and replace the filter drier, or core(s) for circuit no. 1.
On single-compressor chillers (30HK,HLO 15,025 and 030
for 60 Hz, 020,025 for 50 Hz; 30GT) the filter drier itself
must be replaced.
After core (or drier) replacement, evacuate, dehydrate TIME DELAY
MODULE
and recharge the circuit. Procedures for evacuation,
dehydration and charging are detailed in Carrier Stand-
ard Service Techniques Manual, Chapter 1, Refrig- 600K
RESISTOR HGS
erants, Sections 6 and 7.
4x”r,ct-4-
RI R2 TIME DELAY
Step 4 - Install Control Wiring MODULE
3OGB040-070 3066075-200 ~
B=TB2
c l
q
IO
AzTB3
6: T B 2 2
c l
c
I
l
I
Fig. 4 - Hot Gas Solenoid Wiring, Units with
Wires between field-installed components and unit No Unloaders or Two Unloaders
control box must be enclosed in conduit. Wire size is
no. 16 AWG minimum. Wire-end terminals required on
field wires are indicated in the Combined Legend for
Fig. 3 - 8.
GS 1- Compressor
FiLLSV Contactor (%-in. Female Quick-Conn)
Hot Gas Bypass Solenoid (Splice Conn)
Liquid Line Solenoid Valve
-me-- - - - - - -
-El-- TB - Terminal Block (#6 Ring Conn)
HGS TB2 T C 2 - Temperature Controller (X-in. Female Quick-Conn)
,B. CONNECTIONS FOR TWO-COMPRESSOR UNITS c l Terminal on TB
( 5 0 A N D 6 0 H Z : 040,050,060; 50HZ: 0301
See Combined Legend.
0 Terminal on Control Component
Factory Wiring
Fig. 7 - Hot Gas Bypass Field Wiring;
30HK,HL Units ---- Field Wiring
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 PC171 Catalog No. 533-039 Printed in U.S.A. Form 30G,H-1 S1 PC4 4 2-89 Replaces: 30GB,WlSI
T a b 5c
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