Académique Documents
Professionnel Documents
Culture Documents
122
INDEX
Abbreviations and Explanations, 4 Motor and Lubricating Oil Cooling Cycle, 7
Adding Refrigerant, 71 Motor-Compressor, 5
Adjusting the Refrigerant Charge, 71 Motor Rotation (Check), 65
After Extended Shutdown, 67 Notes on Module Operation, 87
After Limited Shutdown, 66 Oil Changes, 73
Alarm (Trip) Output Contacts, 37 Oil Charge, 55
Attach to Network Device Control, 44 Oil Cooler, 36
Automatic Soft Stop Amps Threshold, 47 Oil Pressure and Compressor Stop (Check), 65
Auto. Restart After Power Failure, 38 Oil Reclaim Filter, 73
Before Initial Start-Up, 48 Oil Reclaim System, 8
Capacity Override, 36 Oil Specification, 73
Carrier Comfort Network Interface, 54 Oil Sump Temperature Control, 36
Changing Oil Filter, 73 Open Oil Circuit Valves, 48
Charge Refrigerant Into Chiller, 63 Operating Instructions, 66
Chilled Water Recycle Mode, 47 Operating the Optional Pumpout Unit, 67
Chiller Control Module (CCM), 88 Operator Duties, 66
Chiller Dehydration, 53 Optional Pumpout Compressor Water Piping (Check), 53
Chiller Familiarization, 5 Optional Pumpout System Controls and
Chiller Information Nameplate, 5 Compressor (Check), 63
Chiller Operating Condition (Check), 65 Optional Pumpout System Maintenance, 75
Chiller Tightness (Check), 48 Ordering Replacement Chiller Parts, 75
Chillers with Isolation Valves, 70 Overview (Troubleshooting Guide), 76
Chillers with Storage Tanks, 69 Perform a Control Test, 62
Cold Weather Operation, 67 Physical Data, 90
Compressor Bearing and Gear Maintenance, 74 PIC II System Components, 11
Condenser, 5 PIC II System Functions, 33
Condenser Freeze Prevention, 38 Power Up the Controls and Check the Oil Heater, 55
Condenser Pump Control, 37 Preparation (Initial Start-Up), 64
Control Algorithms Checkout Procedure, 77 Preparation (Pumpout and Refrigerant Transfer
Control Panel, 5 Procedures), 67
Control Modules, 87 Prepare the Chiller for Start-Up, 66
Control Test, 77 Pressure Transducers (Check), 75, 76
Controls, 10 Prevent Accidental Start-Up, 65
CVC/ICVC Operation and Menus, 15 Pumpout and Refrigerant Transfer Procedures, 67
Cooler, 5 Ramp Loading, 36
Default Screen Freeze, 35 Refrigerant Filter, 73
Definitions (Controls), 10 Refrigerant Float System (Inspect), 74
Demand Limit Control Option, 39 Refrigerant Leak Detector, 37
Design Set Points, (Input), 55 Refrigerant Leak Testing, 71
Details (Lubrication Cycle), 8 Refrigerant Properties, 71
Display Messages (Check), 76 Refrigerant (Removing), 71
Dry Run to Test Start-Up Sequence, 65 Refrigerant Tracer, 48
Equipment Required, 48 Refrigeration Cycle, 7
Evaporator Freeze Protection, 38 Refrigeration Log, 67
Extended Shutdown (Preparation for), 66 Relief Valves (Check), 53
Factory-Mounted Starter or Variable Frequency Drive, 7 Relief Valves and Piping (Inspect), 74
General (Controls), 11 Remote Reset of Alarms, 37
General Maintenance, 71 Remote Start/Stop Controls, 36
Guide Vane Linkage (Check), 72 Repair the Leak, Retest, and
Heat Exchanger Tubes and Flow Devices (Inspect), 74 Apply Standing Vacuum Test, 72
High Altitude Locations, 63 Replacing Defective Processor Modules, 88
High Discharge Temperature Control, 36 Running System (Check), 66
Ice Build Control, 43 Safety and Operating Controls (Check Monthly), 73
Initial Start-Up, 64 Safety Considerations, 1
Initial Start-Up Checklist for 19XR,XRV Hermetic Safety Controls, 34
Centrifugal Liquid Chiller, CL-1 Safety Shutdown, 47
Inspect the Control Panel, 73 Scheduled Maintenance, 73
Instruct the Customer Operator, 65 Service Configurations (Input), 55
Integrated Starter Module (ISM), 88 Service Ontime, 73
Introduction, 4 Service Operation, 45
Job Data Required, 48 Shipping Packaging (Remove), 48
Kilowatt Output, 37 Shunt Trip (Option), 35
Lead/Lag Control, 40 Shutdown Sequence, 47
Leak Rate, 71 Software Configuration, 55
Leak Test Chiller, 50 Solid-State Starters, 88
Local Occupied Schedule (Input), 55 Spare Safety Inputs, 36
Local Start-Up, 46 Standing Vacuum Test, 50
Lubrication Cycle, 8 Starter (Check), 54
Lubrication System (Check), 72 Starting Equipment, 9
Manual Guide Vane Operation, 67 Starting Equipment (Inspect), 75
123
INDEX (cont)
Start-Up/Shutdown/Recycle Sequence, 46 Troubleshooting Guide, 76
Start the Chiller, 66 Unit-Mounted Solid-State Starter, 9
Stop the Chiller, 66 Unit-Mounted VFD, 10
Storage Vessel, 7 Unit-Mounted Wye-Delta Starter, 10
Summary (Lubrication Cycle), 8 Using the Optional Storage Tank and Pumpout
Surge Prevention Algorithm (Fixed Speed Chiller), 39 System, 48
Surge Prevention Algorithm with VFD, 40 VFD Cooling Cycle, 8
Surge Protection (Fixed Speed Chillers), 40 Water/Brine Reset, 38
Surge Protection VFD Units, 40 Water Leaks, 74
System Components, 5 Water Piping (Inspect), 53
Temperature Sensors (Check), 76 Water Treatment, 75
Test After Service, Repair, or Major Leak, 71 Weekly Maintenance, 72
Tighten All Gasketed Joints and Guide Vane Packing, 48 Wiring (Inspect), 53
Tower Fan Relay Low and High, 38
Trim Refrigerant Charge, 72
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 PC 211 Catalog No. 531-982 Printed in U.S.A. Form 19XR-5SS Pg 124 6-01 Replaces: 19XR-4SS
Tab 5a
INITIAL START-UP CHECKLIST
FOR 19XR, XRV HERMETIC CENTRIFUGAL LIQUID CHILLER
(Remove and use for job file.)
MACHINE INFORMATION:
NAME JOB NO.
ADDRESS MODEL
CITY STATE ZIP S/N
DESIGN CONDITIONS:
FLOW TEMPERATURE TEMPERATURE PRESSURE SUCTION CONDENSER
TONS BRINE PASS
RATE IN OUT DROP TEMPERATURE TEMPERATURE
COOLER ******
CONDENSER ******
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 PC 211 Catalog No. 531-982 Printed in U.S.A. Form 19XR-5SS Pg CL-1 6-01 Replaces: 19XR-4SS
Tab 5a
INSPECT WIRING AND RECORD ELECTRICAL DATA:
RATINGS:
Motor Voltage Motor(s) Amps Oil Pump Voltage Starter LRA Rating
Line Voltages: Motor Oil Pump Controls/Oil Heater
SIGNATURES:
CARRIER CUSTOMER
TECHNICIAN REPRESENTATIVE
DATE DATE
CL-2
19XR, XRV PIC II SETPOINT TABLE CONFIGURATION SHEET
DESCRIPTION RANGE UNITS DEFAULT VALUE
Base Demand Limit 40 to 100 % 100
ECW Setpoint 10 to 120 DEG F 60.0
LCW Setpoint 15 to 120 DEG F 50.0
Ice Build Setpoint 15 to 60 DEG F 40.0
Tower Fan High Setpoint 55 to 105 DEG F 75
CL-3
19XR, XRV PIC II TIME SCHEDULE CONFIGURATION SHEET OCCPC01S
ICE BUILD 19XR, XRV PIC II TIME SCHEDULE CONFIGURATION SHEET OCCPC02S
CL-4
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - -
CL-5
19XR, XRV PIC II OPTIONS TABLE CONFIGURATION SHEET
DESCRIPTION RANGE UNITS DEFAULT VALUE
Auto Restart Option 0/1 DSABLE/ENABLE DSABLE
Remote Contacts Option 0/1 DSABLE/ENABLE DSABLE
Soft Stop Amps Threshold 40 to 100 % 100
Surge Protection
Surge Delta% Amps 5 to 20 % 10
Surge Time Period 7 to 10 MIN 8
CL-6
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - -
CL-7
19XR, XRV PIC II SETUP2 TABLE CONFIGURATION SHEET
DESCRIPTION STATUS UNITS DEFAULT VALUE
Capacity Control
Proportional Inc Band 2 to 10 6.5
Proportional DEC Band 2 to 10 6.0
Proportional ECW Gain 1 to 3 2.0
Diffuser Control
Diffuser Option 0 to 1 DSABLE/ENABLE DSABLE
Guide Vane 25% Load Pt 0 to 78 % 25
Diffuser 25% Load Point 0 to 100 % 0
Guide Vane 50% Load Pt 0 to 78 % 50
Diffuser 50% Load Point 0 to 100 % 0
Guide Vane 75% Load Pt 0 to 78 % 50
Diffuser 75% Load Point 0 to 100 % 0
Diffuser Full Span mA 15 to 22 mA 18
CL-8
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - -
CL-9
19XR, XRV PIC II RAMP_DEM TABLE CONFIGURATION SHEET
DESCRIPTION RANGE UNITS DEFAULT VALUE
Pulldown Ramp Type:
Select: Temp=0, Load=1 0/1 1
Demand Limit + kW Ramp
Demand Limit Source
Select: Amps=0, kW=1 0/1 0
Motor Load Ramp% Min 5 to 20 10
Demand Limit Prop Band 3 to 15 % 10
Demand Limit At 20 mA 40 to 100 % 40
20 mA Demand Limit Opt 0/1 DSABLE/ENABLE DSABLE
Motor Rated Kilowatts 50 to 9999 kW 145
Demand Watts Interval 5 to 60 MIN 15
Temperature Reset
RESET TYPE 1
Degrees Reset At 20 mA –30 to 30 ˆF 10
RESET TYPE 2
Remote Temp -> No Reset –40 to 245 DEG F 85
Remote Temp -> Full Reset –40 to 245 DEG F 65
Degrees Reset –30 to 30 ˆF 10
RESET TYPE 3
CHW Delta T -> No Reset 0 to 15 ˆF 10
CHW Delta T -> Full Reset 0 to 15 ˆF 0
Degrees Reset –30 to 30 ˆF 5
CL-10
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - -
Stop Back
Stop Time
Stop Week
Start Time
Start Week
Stop Month
Start Month
Start Advance
Daylight Savings
1 to 5
1 to 7
1 to 5
1 to 7
1 to 12
1 to 12
0 to 360
0 to 360
00:00 to 24:00
00:00 to 24:00
RANGE
DSABLE/ENABLE
CL-11
MIN
MIN
HH:MM
UNITS
BROADCAST (BRODEF) CONFIGURATION SHEET
3
7
3
7
4
60
10
60
02:00
02:00
DSABLE
DEFAULT
VALUE
UNIT-MOUNTED VFD CONFIGURATION SHEET
DESCRIPTION PARAMETER RANGE DEFAULT COMMENTS
Maximum Speed P.004 15 to H.022 * Job Sheet; 60 for 60 Hz and 50 for 50 Hz
Speed Display Scaling P.028 10 to 999 * Job Sheet; 60 for 60 Hz and 50 for 50 Hz
Motor Voltage H.000 100 to 690 * Selected line voltage
Frequency H.001 30 to 200 * 60 Hz = 60, 50 Hz = 50
Motor Amps H.002 Power Module Dependent * Selected motor 100% amps
Line Voltage H.021 300 to 565 * Selected line voltage
Over Frequency Limit H.022 30 to 210 * 60 Hz = 69, 50 Hz = 57
*Variable by job — refer to component nameplates and labels.
CL-12
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - -
CCN
PRIMARY MESSAGE:
SECONDARY MESSAGE:
CHW IN
CDW IN
OILPRESS
COMMUNICATION MESSAGE
LOCAL
CL-13
OIL TEMP
CDW OUT
CHW OUT
RESET
DATE:
CVC/ICVC DISPLAY AND ALARM SHUTDOWN STATE RECORD SHEET
COMPRESSOR ONTIME:
TIME:
MENU
AMPS %
EVAP REF
COND REF
CVC/ICVC DISPLAY AND ALARM SHUTDOWN STATE RECORD SHEET
COMMUNICATION MESSAGE
CL-14
Tab
Book
2
5a
PC 211
Copyright 2001 Carrier Corporation