Predictive

Maintenance
No More Downtime
 Outline

1. Statistic
Predictive Maintenance A 2. What is PdM?
3. How to PdM?
4. Why PdM?
5. Who needs PdM?

Vibration PdM for motors B 1. Motor vibration

2. Vibration analysis
3. Vibration diagnosis
4. Hardware & Software selection

Application Development Plan C

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A Predictive Maintenance

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1 Statistic

15% – 60%
Maintenance costs can represent between 15 and 60 percent of the cost of goods produced.

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1 Statistic

33%
33 percent of maintenance cost is wasted as the result of unnecessary or improper maintenance.

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2 What is PdM?

Reactive Maintenance
(RM)

Preventive Maintenance
(PM)

Predictive Maintenance
(PdM)

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3 How to PdM?

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3 Why PdM?

Reduce maintenance cost Reduce machine downtime Analysis and Optimization

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3 Who needs PdM?

Automative Airline Hitech manufacturing Oil and gas

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B Vibration PdM for motors

Vibration
Thermography
Motor Speed WebAccess WISE-PaaS
Current /MCM Dashboard

MIC – 1800 series

WISE-PaaS
Dashboard
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1 Motor vibration

Vibration sources Vibration signals Vibration signals

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2 Vibration Analysis

Vibration signals Vibration signals Fast Fourier

Transform (FFT)
signal

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3 Vibration Diagnosis

Vibration spectrum

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3 Vibration Diagnosis

Looseness Misalignment Imbalance

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2 Hardware & Software Selection

WebAccess WISE-PaaS
Vibration sensors Dashboard
/MCM

MIC – 1800 series

WISE-PaaS
Dashboard

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2 Hardware & Software Selection

• Data Acquisition
• Time/Frequency Domain Pre-proccessing (FFT)
• Feature Extraction
• Big Data Analysis
• Machine Learning

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C Application Development Plan

• Apply vibration analysis to real motors to find out alarm thresholds

• Thermography analysis for PdM
• Deep Learning for achieved data

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 Thanks!

If you want to go fast, go alone.

If you want to go far, GO TOGETHER!

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