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Service Manual

Chapter 2: Tooling
Tools ........................................................................................................................................2.10
1 Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.3
2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.23
3 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.56

Annexes...................................................................................................................................2.20
1 Special wrench to remove and install the piston on hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . 2.20.69
2 Mounting device for disassembly and assembly of brake housing/disk brake . . . . . . . . . . . . . . . . . 2.20.70
3 To remove or/and tighten of the slotted nut on the output/swing gear . . . . . . . . . . . . . . . . . . . . . . . 2.20.71
4 Installation of the pump control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.73
4.1 Installation of the pump control box for R/P 996 and 996B . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.73
4.2 Installation of the pump control box for R/P 995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.74
4.3 Installation of the pump control box for R/P 9250, 9350 and 9400 . . . . . . . . . . . . . . . . . . . . . 2.20.75
LEC / en / Version: 01 / 2014

Mining Excavators 2.00.1


copyright by

MJFCIFSS
Service Manual

LEC / en / Version: 01 / 2014

2.00.2 Mining Excavators


copyright by

MJFCIFSS
LEC / en / Version: 01 / 2014

2.10: Tools

1 Hydraulic

Mining Excavators
Service Manual

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
10 Pipe adapter NW 10 7002404 X X X X X X X X X
15 NW 12 7008668 X X X X X X X X X

20 BSP coupling R 1/2" 7002436 X X X X X X X X X

MJFCIFSS
2.10.3
Hydraulic
Tools
Model
Tools

2.10.4
Order
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
30 Direct gauge cou- R 1/2" 7002435 X X X X X X X X X
pling

40 High pressure 1000 mm 7002437 X X X X X X X X X To connect pressure


hose gauges on all check
42 1500 mm 7002475 X X X X X X X X X points (pipe adapter No 1/
44 4000 mm 7009134 X X X X X X X X X 2 and gauge coupling 10 -
46 5000 mm 7363732 X X X X X X X X X 13).

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

50 Gauge coupling M10x1 5608462 X X X X X X X X X


52 M12x1,5 7407071 X X X X X X X X X
54 M14x1,5 7406865 X X X X X X X X X
56 M16x1,5 5609815 X X X X X X X X X
58 R 1/4" 7409720 X X X X X X X X X

60 Hydraulic pres- 0 - 2,5 bar 7361292 X X X X X X X X X Used to check system


sure gauge pressure in one or more
62 0 - 10 bar 5002865 X X X X X X X X X hydraulic systems.
64 0 - 40 bar 7361288 X X X X X X X X X
66 0 - 60 bar 5002867 X X X X X X X X X
68 0 - 600 7361294 X X X X X X X X X
bar

MJFCIFSS
2.10.5
Hydraulic
Tools
Model
Tools

2.10.6
Order
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
70 Short cycle digital GTH 7020372 X X X X X X X X X Used to monitor the tem-
thermometer 1150 perature of any liquid (us-
ing probe) resp. the
housing temp. of any
component (using mag-
netic sensor).

80 Sampling pump 8145666 X X X X X X X X X Used to take samples for


85 Sampling valve 7019068 X X X X X X X X X oil analysis.
for oil samples al-
ternative to the
sampling pump
no. 31

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

90 Oil analysis set* No. 1 7018368 X X X X X X X X X 6 samples


92 Oil analysis set* 8145660 X X X X X X X X X 1 sample
94 Oil analysis set** 8503561 X X X X X X X X X 6 samples
96 Oil analysis set** 10017814 X X X X X X X X X 1 sample
*Analysis at
WAER CHECK
Germany. Analy-
sis report in Ger-
man language.
**Analysis at
WAER CHECK
Belgium. Analy-
sis report in
French language.

100 Pump control box 8504397 X X X X X To change manually the


working pumps flow (flow
max, flow min, flow half)
while hydraulic adjust-

MJFCIFSS
ment. For more details
see the part 7 "Installation
of the pump control box".

2.10.7
Hydraulic
Tools
Model
Tools

2.10.8
Order
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
110 Revolution - indi- DT 205 7364284 X X X X X X X X X To check the RPM via re-
cator flections stripe.

130 Vacuum pump 30 l/min 7405073 X X X X Used to retain content of


with vacuum TF63/2- hydraulic tank during re-
valve 24V pair work in the hydraulic
131 60 l/min 11181951 X X X X X X system.
132 120 l/min 11181952 X X X X X X X X X
135 Vacuum valve 5006213 X X X X X X X X X

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

140 Spool travel 8007363 X X X X X To measure the strokes of


measuring tool the spool in the control
valves.

150 Spevcial wrench SW 17 9359414 X X X X X X X X X To adjust primary and


155 SW 19 9210371 X X X X X X X X X secondary relief valves on
control valves.

MJFCIFSS
2.10.9
Hydraulic
Tools
Model
Tools

Order

2.10.10
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
160 Drain hose M26 9331004 X X X X X X X X X Use for the draining of the
165 M22 9396155 X X X X X X X X X oil.
166 M52 10088112 X

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

170 Mounting sleeve Ø 160 9998621 X X X For assembly of the o-ring


171 Ø 180 9107932 X X X and stepseal-ring on the
172 Ø 200 9107933 X X X X hydraulic cylinder-piston.
173 Ø 210 9192854 X X X
174 Ø 220 9113008 X X
175 Ø 230 9144914 X X
176 Ø 240 9903977 X X X X
177 Ø 250 9125925 X
178 Ø 260 9211325 X X X X
179 Ø 280 9144915 X
180 Ø 300 9135351 X X X
181 Ø 310 9244536 X
182 Ø 320 9211326 X X X X
183 Ø 340 9244537 X X X
184 Ø 360 9900868 X X
185 Ø 380 9914370 X
186 Ø 420 9211324 X
187 Ø 470 9623058 X

MJFCIFSS
Hydraulic

2.10.11
Tools
Model
Tools

Order

2.10.12
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
190 Spreader sleeve Ø 160 9110411 X X X
191 Ø 180 9110413 X X X
192 Ø 200 9110414 X X X X
193 Ø 210 9192853 X X X
194 Ø 220 9113009 X X
195 Ø 230 9144912 X X
196 Ø 240 9903978 X X X X
197 Ø 250 9125924 X
198 Ø 260 9211322 X X X X
199 Ø 280 9144913 X
200 Ø 300 9135350 X X X
201 Ø 310 9244539 X
202 Ø 320 9211323 X X X X
203 Ø 340 9244540 X X X
204 Ø 360 9900869 X X
205 Ø 380 9914371 X
206 Ø 420 9211321 X
207 Ø 470 9623060 X
208 Ø 480 94000647 X

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

210 Piston wrench Ø 160 9196978 X X X


211 Ø180-200 7364041 X X X X
212 Ø 210 9281614 X X X X
213 Ø230-240 9281615 X X X X X
214 Ø210-260 9131373 X X X X X X
215 Ø 300 9131376 X X
216 Ø 320 9249741 X X
217 Ø340-420 9243215 X X
For de tails to manufac-
tured, see the pa rt 6.1
Special wrench to remove
and install the piston on
hydraulic cylinders.

220 Filter wrench 7402924 X X X For loosen the filter (see


225 8502013 X X X operating manual Cum-
mins).

MJFCIFSS
Hydraulic

2.10.13
Tools
Model
Tools

Order

2.10.14
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
230 Breaker tool 8503640 X X X For freeing tubes from
rubber seal for Messabi
radiator cores.

240 Installation tool 8503641 X X X For removing and install-


ing tubes for Messabi ra-
diator.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

250 Belt tensioning 7371131 X X For measuring the belt


tool tension (see operating
manual Cummins).

260 Filter cutter 10001479 X X X Used to cut the filter for


analysis

MJFCIFSS
Hydraulic

2.10.15
Tools
Model
Tools

Order

2.10.16
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
270 Bubbles catcher 10007318 X To verify if there are bub-
bles in the fuel system.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

280 Injector puller 10007316 X X X X For the extraction of the


285 7402973 X X injectors (see operating
manual Cummins).

MJFCIFSS
290 Quick coupling 5613345 X X X X

300 Engine diagnos- 10007478 X


tic box
Hydraulic

2.10.17
Tools
Model
Tools

Order

2.10.18
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
310 Pressure gauge 0 / 400 10007315 X X X X X X X X X Used to control the fuel
PSI pressure.

MJFCIFSS
320 Vacuum pressure 7361795 X
gauge

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

330 Torque wrench 10007312 X X X X X X

340 Fleetguard cool- 5608459 X X X X X X X To check the DCA4 con-


ant test kit centration level. Instruc-
tions are included with the
test kit.

350 Shim set 10007319 X X X X X X

MJFCIFSS
360 Quickcheck 10425225 X X X X Cummins tool used to
Kit including Inline check the engine settings
5 / 6 pin & 9 pin & to detect errors.
data link cable /
USB adapter ca-
ble / DB9F cable
Hydraulic

2.10.19
Tools
Model
Tools

Order

2.10.20
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
370 Faultfinding and 10007304 X X X
repair handbook -
german
372 Faultfinding and 10007305 X X X
repair handbook -
french
374 Faultfinding and 10007306 X X X
repair handbook -
english

MJFCIFSS
380 Nexiq USB Link 10476538 X Interface with laptop
125032
385 DDDL software 10675594 X
X000200980

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

390 DDC software 10337988 X


DDDL

400 Connecting wire A 7373124 X Connect to engine

MJFCIFSS
410 Connecting wire B 10007873 X Between wire A and box
Hydraulic

2.10.21
Tools
Model
Tools

Order

2.10.22
Representation No. Description Size Application
Hydraulic

No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
420 Connecting wire 10007877 X Between box and laptop
C

430 Connecting box 10007883 X Between wire A and box

MJFCIFSS
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Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

2 General

Model
Order
Representation No. Description Size Application
No.

Mining Excavators
Service Manual

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
440 Torque wrench 60-300 Nm 8503048 X X X X X X X X X To tighten the bolt to the
442 140-760 7362441 X X X X X X X X X prescribed torque.
444 Nm 8503600 X X X X X X X X X
446 750 - 2000 8503601 X X X X X X
Nm
1500 -
3000 Nm

450 Hydraulic wrench 3 - XLT 7373023 X X X X X X To tighten the big bolt to


Hytorc the prescribed torque.
452 5 - XLT 8502890 X X X X X X X X
454 10 - XLT 8503882 X X X

MJFCIFSS
455 14 - XLCT 11114069 X To tighten the central
part on the side frame
456 30 - XLCT 8503881 X X X

457 Electro hydraulic 10032006 X X X X X X X X for Hytorc supply


pump module
220V - 70/700 bar

458 5m hoses 10032007 X X X X X X X X to connect Hytorc


wrench to pump

2.10.23
General
Tools
Model
Tools

Order
General

2.10.24
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
460 Socket 30 mm 1" 8589150 X X X X X X X X X
461 32 mm 1" 8565020 X X X X X X X X X
462 36 mm 1" 8589770 X X X X X X X X X
463 41 mm 1" 8502436 X X X X X X X X X
464 46 mm 1" 8502461 X X X X X X X X X
465 50 mm 1" 8502975 X X X X X X X X X
466 50 mm 1" 1/ 10029013 X X X X X X X X X
2
467 55 mm 1" 1/ 8589940 X X X X X X X X X
2
468 65 mm 1" 1/ 7362130 X X X X X X X X X
2
469 75 mm 1" 1/ 8503884 X X X X X X
2
470 85 mm 1" 1/ 7373022 X X X
2
471 95 mm 1" 1/ 8503883 X X
2

MJFCIFSS
480 Socket 65 mm 1" 1/ 10471909 X For the tightening of the
2 central part on the side
frame (maximal tighten-
ing torque 5000 Nm)

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

489 Clamping fixture CHC M14 11466819 X X X X


490 CHC M16 10372086 X X X X X

MJFCIFSS
500 Tool for swing box 9393900 X X X X For disassembly and as-
brake sembly of brake housing
/ disk brake on swing
gear SAT. For details,
see the part 6.2 "Mount-
ing device for disassem-
bly and assembly of
brake housing / disk
brake on swing gear Lie-
bherr SAT 220 / 225 /
250 / 275 / 300 / 325 /
350 / 400 / 450".

2.10.25
General
Tools
Model
Tools

Order
General

2.10.26
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
510 Slotted nut SAT 400 9960374 X To remove or / and tight-
wrench for swing en the slotted nut on the
515 gear SAT 450 9960410 X X X output / swing ring SAT.
For details to manufac-
ture, see the part 6.3 "To
remove or / and tighten
of the slotted nut on the
output / swing gear SAT
225 / 250 / 275 / 300 /
325 / 350 / 400 / 450".

520 Work pump 10385330 X X X X X For assembly or disas-


mounting tool sembly of the working
and the swing pumps on
the splitterbox.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

530 Travel gear 9940361 X For assembly or disas-


mounting tool sembly of the travel gear
on the undercarriage.

MJFCIFSS
2.10.27
General
Tools
Model
Tools

Order
General

2.10.28
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
540 Uppercarriage lift- 9396426 X For the lifting of the
ing tool complete uppercarriage
542 9861962 X without the counter-
544 10663522 X X weight and the attach-
ment.

MJFCIFSS
545 Uppercarriage lift- 10383442 X For the lifting of the
ing tool complete uppercarriage
without the counter-
weight and the attach-
ment.

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

550 Basic machine lift- 9756614 X For the lifting of the


ing tool with lifting complete uppercarriage
ropes and undercarriage with-
555 Basic machine lift- 9756615 X out the counterweight
ing tool without and the attachment.
lifting ropes

560 Lifting eye M20 4900313 X X X X X X For the lifting of different


562 M24 8566100 X X X X X X X X X components of the ex-
564 M36 4900491 X X X X X cavator.

MJFCIFSS
2.10.29
General
Tools
Model
Tools

Order
General

2.10.30
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
All for R954 to R984
570 Track press 200T 10337791 X X X Delivered with adaptor
572 500T 11081971 X X X X X X for chain BMP 280 /
B10S / B11 / BMP 350 /
BMP 395 (R984C to
R9400) certify

573 500T 11114082 X X X X X X USA version - single


phase 115V/60Hz

574 500T 10411436 X X X X X X PE 554 - E - 220 electric


motor
576 Pump module for 200T 8504376 X X X Thermic motor
track press
578 200T 10411639 X X X 380V Electric motor

580 Stand 10343907 X Stand to exchange track

MJFCIFSS
roller
585 10391760 X

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

587 Track roller 10408110 X To mount and tighten


mounting tool track roller

590 Pincer 10332422 X Pincers to lift one track


pad

MJFCIFSS
2.10.31
General
Tools
Model
Tools

Order
General

2.10.32
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
600 Magnet 10333639 X X X X X X X X X Magnet to lift track, can
lift 125 kg on cylinder
surface and 300 kg on
plane surface

610 Track chain pin 10332421 X X Tool usable with a fork-


pusher lift to push the trach
chain pin out.

615 Track chain pin 10392258 X Hydraulic tool


pusher

MJFCIFSS
617 Track chain pin 11072201 X For dual pin track chain
extractor

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

620 Tools required to 5607896 X X See procedure in serv-


adjust elastomer ice manual
622 Special screw 7366291 X X
624 Refilling liquid 8502462 X X

630 Hydraulic power 10444136 X X X X X Hydraulic pump for sup-


station 380 V - 50 ply of the bolt tensioning
Hz - 1,1 kW cylinder (1500 bar).
632 480 V - 60 Hz - 1,1 10470632 X X X X X
kW
633 230 V - 50 Hz- 1,1 10651000 X X X X X
kW
634 High pressure T 10470631 X X X X X
connection
636 High pressure 10444137 X X X X X

MJFCIFSS
hose

2.10.33
General
Tools
Model
Tools

Order
General

2.10.34
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
640 Tensioning cylin- MS 64 10358905 X To tensioning and tight-
der with sleeve ening the mounting bolt
and sleeve of the swing ring to the
641 ES 48 10444134 X X uppercarriage and the
644 MS 48 10358904 X undercarriage.
643 ES 42 10444129 X
644 MS 39 10343641 X
645 ES 36 10444128 X X
646 MS 30 10343639 X
647 Seal kit for MS 64 10470650 X
648 ES 48 10469993 X X
649 MS 48 10470648 X
650 ES 42 10469994 X
651 MS 39 10470647 X
652 ES 36 10469992 X X
653 MS 30 10470633 X
654 Tensioning cylin- MS 42 10475622 X R9400 side frame on
der with sleeve central part only
and sleeve

MJFCIFSS
655 Seal kit for MS 42 10678361 X

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

660 Tension sleeve SW 100 10470676 X


661 SW 75 10470669 X X
662 SW 75 10470677 X
663 SW 65 10470670 X
664 SW 60 10470679 X
665 SW 55 10470672 X X
666 SW 46 10470682 X
667 Sleeve M64x6 10470663 X
668 M48x5 10470651 X X
669 M48x5 10470664 X
670 M42x4,5 10470655 X
671 M39x4 10470665 X
672 M36x4 10470656 X X
673 M30x3,5 10470666 X
674 Sockets for round SW 46 11004594 X M30 round nut with flats
675 with two flat stud SW 55 11004590 X M36 round nut with flats
676 nuts SW 60 11004579 X M39 round nut with flats
677 SW 75 10348658 X M39 round nut with flats
678 SW 65 10020198 X M42 round nut with flats

MJFCIFSS
679 SW 75 11004596 X X X M48 round nut with flats
680 SW 100 11004595 X M64 round nut with flats
681 SW 65 11490433 X M42 round nut with flats

2.10.35
General
Tools
Model
Tools

Order
General

2.10.36
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
690 Protective helmet 8593250 X X X X X X X X X Protections for hydraulic
applications

700 Gloves size 9 10332575 X X X X X X X X X


size 10 10332577 X X X X X X X X X

MJFCIFSS
710 Protective glass- 8503083 X X X X X X X X X
es

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

720 Pin cradle for pin- Ø 160 10346279 X X X


attachment
721 Ø 185 10346280 X X X
722 Ø 200 10346281 X X X X
723 Ø 220 10340197 X X X X X
724 Ø 235 10346282 X
725 Ø 250 10334276 X X X
726 Ø 280 10340198 X X
727 Ø 300 X
728 Ø 320 10340201 X X
729 Adapter M68 / M36 10335932 X X X X X Adapter required to pull
730 M48 / M20 10410196 X X X X X X attachment pin.
731 Lifting eyes (see
No. 560)

740 Dummy pin Ø 119 10346499 X To lift clam shovel

MJFCIFSS
742 Ø 139 10346500 X
744 Ø 159 10346501 X
746 Ø 179 10333643 X
748 Kit 2 dummy pins 10080546 X
and 2 slings

2.10.37
General
Tools
Model
Tools

Order
General

2.10.38
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
749 Lifting device for 10386122 X To lift boom cylinder (on
boom cylinder backhoe attachment on-
ly)

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

750 Cylinder removing 10346549 X X Tool for cylinder ex-


change on face shovel
excavator design by
MSR (usable with a 40
tons crane)
755 10332539 X X (usable with a 60 tons
crane)
757 10675139 X

MJFCIFSS
2.10.39
General
Tools
Model
Tools

Order
General

2.10.40
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
760 Cylinder handling 10353529 X X Tool for cylinder ex-
tool without the change on face shovel
Merlo carrier excavator
765 Cylinder handling 10411914 X X
tool with Merlo
carrier

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

770 Lifting device for 9397651 X


side frame

MJFCIFSS
2.10.41
General
Tools
Model
Tools

Order
General

2.10.42
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
773 Lifting device for 11076478 X
control valves
bracket

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

775 Lifting device for 10393047 X


rotary connection

MJFCIFSS
2.10.43
General
Tools
Model
Tools

Order
General

2.10.44
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
780 Lifting device for 11469034 X X X X Not for R996B
swing gear

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

791 Lifting device for 11076479 X Lifting tool to exchange


792 hydraulic swing 11076480 X swing motor
793 motor 11076481 X X X X Not for R996B

MJFCIFSS
2.10.45
General
Tools
Model
Tools

Order
General

2.10.46
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
799 Lifting devices 11469033 X X X X Not for R996B
(11076481 and
11469034) for hy-
draulic swing mo-
tor and swing
gear

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

800 Support to handle 10356684 X X To lift hydraulic motor


hydraulic motor A6VE

MJFCIFSS
2.10.47
General
Tools
Model
Tools

Order
General

2.10.48
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
810 Support to lift the 10409326 X
travel gear center-
ing cover

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

820 Lifting adapter 10333640 X X X Lifting adapter for hy-


draulic travel motor

MJFCIFSS
2.10.49
General
Tools
Model
Tools

Order
General

2.10.50
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
825 Travel gear 10389776 X Lifting devices for
mounting toolkit sprocket wheel, travel
gear and hydraulic mo-
tor.

827 Hydraulic 11072548 X To mount or dismount


sprocket puller the sprocket wheel and
to dismount the idler
wheel.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

830 Lifting device for 10368249 X To lift Cummins engine


Cummins engine QSK19

840 Lifting device for 10368220 X X X To lift Cummins engine


Cummins engine QSK45

MJFCIFSS
850 Lifting device for 10368262 X To lift Cummins engine
Cummins engine QSK60

2.10.51
General
Tools
Model
Tools

Order
General

2.10.52
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
855 Barring device for 7373120 X To turn the engine man-
MTU engine ually (only for MTU en-
gine)

MJFCIFSS
860 Coupling oil 9943251 X X X electric pump and fitting
change to change the oil in the
coupling

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

870 Pin puller 30T 10094709 X X pin extraction tool


160-220
875 Pin puller 30T 10094710 X X X X
220-320
876 Pin puller 220-320 10382328 X
877 Pin puller (for at-
tachment) 10373752 X

880 Track chain wear 10381898 X X X X X X X X


measurement tool

890 Lifting device for 10393016 X


battery box

MJFCIFSS
2.10.53
General
Tools
Model
Tools

Order
General

2.10.54
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
900 Air intake seal test 10827475 X X X X X X
device

901 Centering pin M24 11075672 X X Swing ring installation


902 M30 11075678 X
903 M36 11075671 X X
904 M42 11075670 X
905 M48 11075669 X
906 M39 11075668 X

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

910 Lifting device for 11076542 X X X X


hydraulic accu-
mulator

915 Lifting device for 11077148 X For R996B only


hydraulic accu-
mulator

MJFCIFSS
2.10.55
General
Tools
3 Electric
Tools
Electric

2.10.56
Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
910 Insertion tool 7367017 X X X X X X X X X Tool to insert crimped contacts
CA-COM con- (sizes 15S and 16S) into the in-
tact sulator of the connectors CA-
COM.

920 Extraction tool 7367019 X X X X X X X X X To push a crimped contact


CA-COM con- (size 15S and 16S) out of the
tact insulator of the connector CA-
COM.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

930 Solenoid tester 6204661 X X X X X X X X X

940 Heat gun 10024185 X X X X X X X X X With laser targeting.

MJFCIFSS
Electric

2.10.57
Tools
Model
Tools

Order
Electric

2.10.58
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
950 Multimeter with Chauvin 8502956 X X X X X X X X X For voltage, current and resist-
digital display Arnoux ance measurements of electri-
Max 3000 cal systems and electrical
valves.

960 Test fitting for 6001232 X X X X X X X To check the electronical


pump horsepower limiter.

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

970 Crimping tool for 8503647 X X X X X X X X X


the stamped
contact of the
connectors type
: DEUTSCH
(size 20, 16, 12)

980 Crimping tool for 7367025 X X X


the stamped
contact of the
connectors type
: SURE-SEAL
MATE-N-LOK 1,5 ²
FASTON 0,5 - 2,1
mm²

MJFCIFSS
990 Crimping tool for 7366314 X X X
the contacts of
the connectors
type :
MATE-N-LOK 2,5 mm²
Electric

2.10.59
Tools
Model
Tools

Order
Electric

2.10.60
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
1000 Pneumatic pow- 8504158 X X X X X X X X X
er crimp equip-
ment HDP 400.
Crimping in-
serts for con-
nectors
DEUTSCH
1002 Size (sockets 8504159 X X X X X X X X X
and pins) 4
1004 8 8504160 X X X X X X X X X
1006 12 8504161 X X X X X X X X X
1008 16 8504162 X X X X X X X X X

1010 Insertion tool to 7367023 X X X


insert crimped
into the connec-
tors SURE-
SEAL
1 Contact

MJFCIFSS
2 Cable
3 Tool

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

1020 A : extraction 7367020 X X X


tool for pin con-
tacts of connec-
tors SURE-
SEAL
1022 B : extraction 7367022 X X X
tool for socket
contacts
1024 C : extraction 7370373 X X X
tool for contacts
of connectors
MICROTIMER

MJFCIFSS
Electric

2.10.61
Tools
Model
Tools

Order
Electric

2.10.62
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
1030 Auxiliary tool for 7367021 X X X
holding SURE-
SEAL connec-
tors with 2, 3
and 4 contacts
during insertion
and extraction of
crimped con-
tacts
1035 The same tool 7367085 X X X
as 342, for con-
nections with 5,
6 and 7 contacts

1040 Kit for field re- 7015073 X X X


pair contents

MJFCIFSS
special tools
306, 321, 322A
and B, 324, op-
erating instruc-
tion and
lubricating fluid

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

1050 Extraction tool 7366655 X X X


to push a
crimped contact
of the MATE-N-
LOK connectors

Extraction tool
to remove con-
tacts of connec-
tors DEUTSCH
Size Wire range
1060 20 8503630 X X X X X X X X X
1061 16 (thin wall wire 8145673 X X X X X X X X X
seal)
1062 16 8503631 X X X X X X X X X

MJFCIFSS
1063 12 8145674 X X X X X X X X X
1064 8 8503632 X X X X X X X X X
1065 4 8503633 X X X X X X X X X
Electric

2.10.63
Tools
Model
Tools

Order
Electric

2.10.64
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
Contacts for...
1070 AMP / MATE-N- 1,5 mm² 6202619 X X X
LOK
1071 Socket contact 2,5 mm² 6202591 X X X
1072 Pin contact 1,5 mm² 6202620 X X X
1073 DEUTSCH / DT; 2,5 mm² 6202592 X X X X X X X X X
HD; DRC
1074 Socket cont. (sz 0,8 - 1,3 6003031 X X X X X X X X X
20) AWG 16-18 mm²
1075 (size 16) AWG 1,31-2,08 7368405 X X X X X X X X X
14-16 mm²
1076 (size 12) AWG 1,95-3,31 6905272 X X X X X X X X X
12-14 mm²
1077 (size 8) AWG 8- 5,26-8,4 7369773 X X X X X X X X X
10 mm²
1078 (size 4) AWG 6 7369772 X X X X X X X X X

1080 Pin contact (sz 0,8-1,3 7368251 X X X X X X X X X


20) AWG 16-18 mm²

MJFCIFSS
1081 (size 16) AWG 1,31-2,08 7368406 X X X X X X X X X
14-16 mm²
1082 (size 12) AWG 1,95-3,31 6905271 X X X X X X X X X
12-14 mm²
1083 (size 8) AWG 8- 5,26-8,4 7369775 X X X X X X X X X
10 mm²
1084 (size 4) AWG 6 7369774 X X X X X X X X X
CANNON / CA-
COM
1085 Socket contact 1,5 mm² 6202638 X X X X X X X X X
CANNON /
SURE SEAL
1086 Socket contact 1,5 mm² 6202434 X X X
1087 Pin contact 1,5 mm² 6202444 X X X

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

AMP; BOSCH /
MICROTIMER
1088 Socket contact 1,5 mm² 6202010 X X X

1090 Protective 8503766 X X X X X X X X X


glasses

MJFCIFSS
Electric

2.10.65
Tools
Model
Tools

Order
Electric

2.10.66
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
1100 Gloves II size B 8503765 X X X X X X X X X tested at 10000 V
1102 Gloves II size C 8503764 X X X X X X X X X tested at 10000 V
1104 Gloves II size B 8503762 X X X X X X X X X tested at 20000 V
1106 Gloves II size C 8503763 X X X X X X X X X tested at 20000 V

MJFCIFSS
1110 Voltage detector 8503757 X X X X X X X X X Voltmetre

Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


LEC / en / Version: 01 / 2014

Model
Order
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B

Mining Excavators
Service Manual

1120 Insulating carpet 600 x 10354852 X X X X X X X X X Class III, =< 26500 Volts
1000 x 3
mm

1130 Multi-function 8503758 X X X X X X X X X


tool

1140 Multi-voltage 8503759 X X X X X X X X X


tool

1150 Earthing tool 8503760 X X X X X X X X X

MJFCIFSS
1160 Insulated tele- 8503761 X X X X X X X X X
scopic rod
Electric

2.10.67
Tools
Model
Tools

Order
Electric

2.10.68
Representation No. Description Size Application
No.

R994
R995
R996

R9100
R9150
R9250
R9400
R9350
R9800

R984C
R994B
R996B
1170 CA-COM (CAN- 7367086 X X X X X X X X X Tool to crimp contacts of con-
NON) connec- nectors type CA-COM (after
tors and MIL-C-5015, VG 95234, VG
DEUTSCH con- 9553342).
nectors crimp
tool

1180 Crimp turret for 15S/16S 7367084 X X X X X X X X X


CA-COM 15/16
25/12
1185 Crimp turret CA- KPS, 7409779 X X X X X X X X X
COM / DEUT- KPT, DT
SCH

MJFCIFSS
Mining Excavators
Service Manual

LEC / en / Version: 01 / 2014


Service Manual Annexes
Special wrench to remove and install the piston on hydraulic cylinders

2.20: Annexes

1 Special wrench to remove and install the piston on hydraulic cylin-


ders

Dimensions are in mm (mm x 0. 3937 = inches)

Ø Piston* a b c d e f g h Id. No.

70 52 38 75 200 10 8 8 15 9131359

85 - 90 60 44 85 200 14 10 10 15 9131362

90 68 52 100 220 14 10 10 15 9231993

100 - 110 75 - 80 54 110 200 14 12 10 20 8007364

120 - 125 88 63 120 250 14 12 10 20 8007365

130 - 160 100 78 135 260 14 14 10 20 8007366

140 115 88 150 300 14 14 10 20 9919856

150 - 180 125 97 170 320 14 14 10 25 9196978

150 - 180 130 97 170 320 14 18 15 25 9196978

180 - 210 145 113 185 380 14 18 15 25 8007367

210 - 260 175 135 215 450 14 20 19 25 9131373

280 - 310 220 156 280 500 14 30 28 40 9131376


LEC / en / Version: 01 / 2014

320 240 184 310 600 14 30 30 90 10379837

320 250 204 310 600 14 30 28 30 9249886#

320 260 176 330 600 19 36 35 40 9249741

340 - 420 280 206 354 650 19 36 35 40 9243215

* The indication of the piston diameter related to the wrench size is only for your guidance. For indi-
cation of the piston wrench Id. No., refer to the spare part list of the corresponding hydraulic cylinder.
# This wrench is used for the hydraulic cylinder of the track tension unit.

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Annexes Service Manual
Mounting device for disassembly and assembly of brake housing/disk brake

2 Mounting device for disassembly and assembly of brake housing/


disk brake
For swing gear Liebherr SAT 220 / 225 / 250 / 275 / 300 / 325 / 350 / 400 /450

Id. No.
Size
Mounting A B C D E F G H
Swing gear
device

SAT 200 9206110 252 40 12 10 10 14 90 110

SAT 225 9202825 268 40 12 10 10 16 100 117

SAT 250 9199319 300 40 12 10 10 18 110 131

SAT 275 9202826 326 40 12 10 10 18 120 143

SAT 300 9202827 364 50 20 15 15 22 130 157

SAT 325 / 204 9202828 390 50 20 15 15 22 142 170

SAT 350 / 205 9202829 410 50 20 15 15 22 154 180

SAT 400 / 206 9393900 440 50 20 15 15 18 175 202.5


SAT 450 / 207
LEC / en / Version: 01 / 2014

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Service Manual Annexes
To remove or/and tighten of the slotted nut on the output/swing gear

3 To remove or/and tighten of the slotted nut on the output/swing


gear
For swing gear Liebherr SAT 225 / 250 / 275 / 300 / 325 / 350 / 400 / 450

Gear - Typ. Id. No.

SAT 225 9202820

SAT 250 9199665

SAT 275 9202821

SAT 300 9202822

SAT 325 9202823

SAT 350 9202824

SAT 400 9960374

SAT 450 9960410

Drawing, see overleaf


LEC / en / Version: 01 / 2014

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Annexes Service Manual
To remove or/and tighten of the slotted nut on the output/swing gear

SAT A B C D E F G H J K L M N O

225 90 50 30 55 71,5 77 100 95 3,8 80 35 30 40 7,8

250 100 55 46 60 81,5 86 110 105 3,8 90 35 30 50 7,8

275 110 55 46 70 92,2 95 120 105 3,8 90 35 30 50 7,8

300 125 55 46 80 106, 110 140 120 3,8 105 35 30 50 7,8


5

325 126,5 55,5 46 50 115 115, 150 115, 3,8 94 35 30 55 7,8


LEC / en / Version: 01 / 2014

5 5

350 137,5 55,5 46 50 125 126, 160 113, 3,8 92 35 30 55 7,8


2 5

400 173,5 60 46 60 144, 146 189, 145 6,7 117 35 30 85 19,7


3 5

450 179 50 30 0 164 166 198 127 6,5 107 35,47 33 76 20

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Service Manual Annexes
Installation of the pump control box

4 Installation of the pump control box

4.1 Installation of the pump control box for R/P 996 and 996B

Connection

Connect the control box (ident. Nr. 8504397) to the connectors X104 and X105 of the printplate in the
switching box E1005 of the cab.

Verification of the flow reduction values

On the display, select the i-machine.


Turn the rotary switch of the control box in the position 1 (middle position) : the flow reduction for all
pumps must be 35% (input I4 with option 1 activated). The left figure must be displayed on the screen.
Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all pumps
must be 100% (input I3 with option 1 activated). The middle figure must be displayed on the screen.
If necessary, activate the opt1 for in3 and in4 with the menu set option. For in4, opt1 the right figure
must be displayed on screen.
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Annexes Service Manual
Installation of the pump control box

Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settongs with the menu set pumps (accessible in level 2 with
a coded plug). For the setting procedure see subgroup 13 (the frame on the figure must look like the
screen).
The pumps reduction valves have be setted separately for eng1 (engine 1) and eng2 (engine 2).

4.2 Installation of the pump control box for R/P 995

Connection

Connect the control box (Ident. Nr 8504397) to the connectors X104 and X105 of the printplate A1003
in the switching box E1005 of the cab (see subgroup 13 for connector location).

Verification of the flow reduction values


LEC / en / Version: 01 / 2014

On the display, select the menu i-I/0.


Turn th e ro tary switch o f the co ntrol bo x in position 1 (middle position) : the flow r eduction for all
pumps must be 40% (input I4 activated for EV1, EV2 and EV3). The left figure must be displayed on
the screen.

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Service Manual Annexes
Installation of the pump control box

Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all pumps
must be 100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed on the
screen.

Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settings with the menu set pumps (accessible in level 2 with
a coded plug). For the setting procedure, see subgroup 13 (the frame on the screen must look like
the left figure for adjustment of I4 and to the right figure for adjustment of I3).

4.3 Installation of the pump control box for R/P 9250, 9350 and 9400

Connection

Connect the control box (Ident. Nr 8504397) to the connectors XT104 and XT105 in the switching box
E1005 of the cab (see electrical system chapter for connectors location).

Verification of the flow reduction values


LEC / en / Version: 01 / 2014

On the display selct the menu i-I/0.

Mining Excavators 2.20.75


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Annexes Service Manual
Installation of the pump control box

Turn th e ro tary switch o f the co ntrol bo x in position 1 (middle position) : the flow r eduction for all
pumps must be 40% (input I4 activated for EV1, EV2 and EV3). The left figure must be displayed on
the screen.
Turn the rotary switch of the control box in position 2 (full pos ition) : the flow reduc tion for all the
pumps must be 100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed
on the screen.

Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settings with the menu set pumps (accessible in level II with
a coded plug). For the setting procedure, see subgroup (the frame on the screen must look like to the
left figure for adjustment of I4 and to right figure for adjustment of I3).

LEC / en / Version: 01 / 2014

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