Académique Documents
Professionnel Documents
Culture Documents
Chapter 2: Tooling
Tools ........................................................................................................................................2.10
1 Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.3
2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.23
3 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.56
Annexes...................................................................................................................................2.20
1 Special wrench to remove and install the piston on hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . 2.20.69
2 Mounting device for disassembly and assembly of brake housing/disk brake . . . . . . . . . . . . . . . . . 2.20.70
3 To remove or/and tighten of the slotted nut on the output/swing gear . . . . . . . . . . . . . . . . . . . . . . . 2.20.71
4 Installation of the pump control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.73
4.1 Installation of the pump control box for R/P 996 and 996B . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.73
4.2 Installation of the pump control box for R/P 995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.74
4.3 Installation of the pump control box for R/P 9250, 9350 and 9400 . . . . . . . . . . . . . . . . . . . . . 2.20.75
LEC / en / Version: 01 / 2014
MJFCIFSS
Service Manual
MJFCIFSS
LEC / en / Version: 01 / 2014
2.10: Tools
1 Hydraulic
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
10 Pipe adapter NW 10 7002404 X X X X X X X X X
15 NW 12 7008668 X X X X X X X X X
MJFCIFSS
2.10.3
Hydraulic
Tools
Model
Tools
2.10.4
Order
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
30 Direct gauge cou- R 1/2" 7002435 X X X X X X X X X
pling
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.5
Hydraulic
Tools
Model
Tools
2.10.6
Order
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
70 Short cycle digital GTH 7020372 X X X X X X X X X Used to monitor the tem-
thermometer 1150 perature of any liquid (us-
ing probe) resp. the
housing temp. of any
component (using mag-
netic sensor).
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
ment. For more details
see the part 7 "Installation
of the pump control box".
2.10.7
Hydraulic
Tools
Model
Tools
2.10.8
Order
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
110 Revolution - indi- DT 205 7364284 X X X X X X X X X To check the RPM via re-
cator flections stripe.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.9
Hydraulic
Tools
Model
Tools
Order
2.10.10
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
160 Drain hose M26 9331004 X X X X X X X X X Use for the draining of the
165 M22 9396155 X X X X X X X X X oil.
166 M52 10088112 X
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
Hydraulic
2.10.11
Tools
Model
Tools
Order
2.10.12
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
190 Spreader sleeve Ø 160 9110411 X X X
191 Ø 180 9110413 X X X
192 Ø 200 9110414 X X X X
193 Ø 210 9192853 X X X
194 Ø 220 9113009 X X
195 Ø 230 9144912 X X
196 Ø 240 9903978 X X X X
197 Ø 250 9125924 X
198 Ø 260 9211322 X X X X
199 Ø 280 9144913 X
200 Ø 300 9135350 X X X
201 Ø 310 9244539 X
202 Ø 320 9211323 X X X X
203 Ø 340 9244540 X X X
204 Ø 360 9900869 X X
205 Ø 380 9914371 X
206 Ø 420 9211321 X
207 Ø 470 9623060 X
208 Ø 480 94000647 X
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
Hydraulic
2.10.13
Tools
Model
Tools
Order
2.10.14
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
230 Breaker tool 8503640 X X X For freeing tubes from
rubber seal for Messabi
radiator cores.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
Hydraulic
2.10.15
Tools
Model
Tools
Order
2.10.16
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
270 Bubbles catcher 10007318 X To verify if there are bub-
bles in the fuel system.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
290 Quick coupling 5613345 X X X X
2.10.17
Tools
Model
Tools
Order
2.10.18
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
310 Pressure gauge 0 / 400 10007315 X X X X X X X X X Used to control the fuel
PSI pressure.
MJFCIFSS
320 Vacuum pressure 7361795 X
gauge
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
360 Quickcheck 10425225 X X X X Cummins tool used to
Kit including Inline check the engine settings
5 / 6 pin & 9 pin & to detect errors.
data link cable /
USB adapter ca-
ble / DB9F cable
Hydraulic
2.10.19
Tools
Model
Tools
Order
2.10.20
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
370 Faultfinding and 10007304 X X X
repair handbook -
german
372 Faultfinding and 10007305 X X X
repair handbook -
french
374 Faultfinding and 10007306 X X X
repair handbook -
english
MJFCIFSS
380 Nexiq USB Link 10476538 X Interface with laptop
125032
385 DDDL software 10675594 X
X000200980
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
410 Connecting wire B 10007873 X Between wire A and box
Hydraulic
2.10.21
Tools
Model
Tools
Order
2.10.22
Representation No. Description Size Application
Hydraulic
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
420 Connecting wire 10007877 X Between box and laptop
C
MJFCIFSS
Mining Excavators
Service Manual
2 General
Model
Order
Representation No. Description Size Application
No.
Mining Excavators
Service Manual
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
440 Torque wrench 60-300 Nm 8503048 X X X X X X X X X To tighten the bolt to the
442 140-760 7362441 X X X X X X X X X prescribed torque.
444 Nm 8503600 X X X X X X X X X
446 750 - 2000 8503601 X X X X X X
Nm
1500 -
3000 Nm
MJFCIFSS
455 14 - XLCT 11114069 X To tighten the central
part on the side frame
456 30 - XLCT 8503881 X X X
2.10.23
General
Tools
Model
Tools
Order
General
2.10.24
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
460 Socket 30 mm 1" 8589150 X X X X X X X X X
461 32 mm 1" 8565020 X X X X X X X X X
462 36 mm 1" 8589770 X X X X X X X X X
463 41 mm 1" 8502436 X X X X X X X X X
464 46 mm 1" 8502461 X X X X X X X X X
465 50 mm 1" 8502975 X X X X X X X X X
466 50 mm 1" 1/ 10029013 X X X X X X X X X
2
467 55 mm 1" 1/ 8589940 X X X X X X X X X
2
468 65 mm 1" 1/ 7362130 X X X X X X X X X
2
469 75 mm 1" 1/ 8503884 X X X X X X
2
470 85 mm 1" 1/ 7373022 X X X
2
471 95 mm 1" 1/ 8503883 X X
2
MJFCIFSS
480 Socket 65 mm 1" 1/ 10471909 X For the tightening of the
2 central part on the side
frame (maximal tighten-
ing torque 5000 Nm)
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
500 Tool for swing box 9393900 X X X X For disassembly and as-
brake sembly of brake housing
/ disk brake on swing
gear SAT. For details,
see the part 6.2 "Mount-
ing device for disassem-
bly and assembly of
brake housing / disk
brake on swing gear Lie-
bherr SAT 220 / 225 /
250 / 275 / 300 / 325 /
350 / 400 / 450".
2.10.25
General
Tools
Model
Tools
Order
General
2.10.26
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
510 Slotted nut SAT 400 9960374 X To remove or / and tight-
wrench for swing en the slotted nut on the
515 gear SAT 450 9960410 X X X output / swing ring SAT.
For details to manufac-
ture, see the part 6.3 "To
remove or / and tighten
of the slotted nut on the
output / swing gear SAT
225 / 250 / 275 / 300 /
325 / 350 / 400 / 450".
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.27
General
Tools
Model
Tools
Order
General
2.10.28
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
540 Uppercarriage lift- 9396426 X For the lifting of the
ing tool complete uppercarriage
542 9861962 X without the counter-
544 10663522 X X weight and the attach-
ment.
MJFCIFSS
545 Uppercarriage lift- 10383442 X For the lifting of the
ing tool complete uppercarriage
without the counter-
weight and the attach-
ment.
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.29
General
Tools
Model
Tools
Order
General
2.10.30
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
All for R954 to R984
570 Track press 200T 10337791 X X X Delivered with adaptor
572 500T 11081971 X X X X X X for chain BMP 280 /
B10S / B11 / BMP 350 /
BMP 395 (R984C to
R9400) certify
MJFCIFSS
roller
585 10391760 X
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.31
General
Tools
Model
Tools
Order
General
2.10.32
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
600 Magnet 10333639 X X X X X X X X X Magnet to lift track, can
lift 125 kg on cylinder
surface and 300 kg on
plane surface
MJFCIFSS
617 Track chain pin 11072201 X For dual pin track chain
extractor
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
hose
2.10.33
General
Tools
Model
Tools
Order
General
2.10.34
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
640 Tensioning cylin- MS 64 10358905 X To tensioning and tight-
der with sleeve ening the mounting bolt
and sleeve of the swing ring to the
641 ES 48 10444134 X X uppercarriage and the
644 MS 48 10358904 X undercarriage.
643 ES 42 10444129 X
644 MS 39 10343641 X
645 ES 36 10444128 X X
646 MS 30 10343639 X
647 Seal kit for MS 64 10470650 X
648 ES 48 10469993 X X
649 MS 48 10470648 X
650 ES 42 10469994 X
651 MS 39 10470647 X
652 ES 36 10469992 X X
653 MS 30 10470633 X
654 Tensioning cylin- MS 42 10475622 X R9400 side frame on
der with sleeve central part only
and sleeve
MJFCIFSS
655 Seal kit for MS 42 10678361 X
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
679 SW 75 11004596 X X X M48 round nut with flats
680 SW 100 11004595 X M64 round nut with flats
681 SW 65 11490433 X M42 round nut with flats
2.10.35
General
Tools
Model
Tools
Order
General
2.10.36
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
690 Protective helmet 8593250 X X X X X X X X X Protections for hydraulic
applications
MJFCIFSS
710 Protective glass- 8503083 X X X X X X X X X
es
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
742 Ø 139 10346500 X
744 Ø 159 10346501 X
746 Ø 179 10333643 X
748 Kit 2 dummy pins 10080546 X
and 2 slings
2.10.37
General
Tools
Model
Tools
Order
General
2.10.38
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
749 Lifting device for 10386122 X To lift boom cylinder (on
boom cylinder backhoe attachment on-
ly)
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.39
General
Tools
Model
Tools
Order
General
2.10.40
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
760 Cylinder handling 10353529 X X Tool for cylinder ex-
tool without the change on face shovel
Merlo carrier excavator
765 Cylinder handling 10411914 X X
tool with Merlo
carrier
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.41
General
Tools
Model
Tools
Order
General
2.10.42
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
773 Lifting device for 11076478 X
control valves
bracket
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.43
General
Tools
Model
Tools
Order
General
2.10.44
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
780 Lifting device for 11469034 X X X X Not for R996B
swing gear
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.45
General
Tools
Model
Tools
Order
General
2.10.46
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
799 Lifting devices 11469033 X X X X Not for R996B
(11076481 and
11469034) for hy-
draulic swing mo-
tor and swing
gear
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.47
General
Tools
Model
Tools
Order
General
2.10.48
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
810 Support to lift the 10409326 X
travel gear center-
ing cover
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.49
General
Tools
Model
Tools
Order
General
2.10.50
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
825 Travel gear 10389776 X Lifting devices for
mounting toolkit sprocket wheel, travel
gear and hydraulic mo-
tor.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
850 Lifting device for 10368262 X To lift Cummins engine
Cummins engine QSK60
2.10.51
General
Tools
Model
Tools
Order
General
2.10.52
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
855 Barring device for 7373120 X To turn the engine man-
MTU engine ually (only for MTU en-
gine)
MJFCIFSS
860 Coupling oil 9943251 X X X electric pump and fitting
change to change the oil in the
coupling
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.53
General
Tools
Model
Tools
Order
General
2.10.54
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
900 Air intake seal test 10827475 X X X X X X
device
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
2.10.55
General
Tools
3 Electric
Tools
Electric
2.10.56
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
910 Insertion tool 7367017 X X X X X X X X X Tool to insert crimped contacts
CA-COM con- (sizes 15S and 16S) into the in-
tact sulator of the connectors CA-
COM.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
Electric
2.10.57
Tools
Model
Tools
Order
Electric
2.10.58
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
950 Multimeter with Chauvin 8502956 X X X X X X X X X For voltage, current and resist-
digital display Arnoux ance measurements of electri-
Max 3000 cal systems and electrical
valves.
MJFCIFSS
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
990 Crimping tool for 7366314 X X X
the contacts of
the connectors
type :
MATE-N-LOK 2,5 mm²
Electric
2.10.59
Tools
Model
Tools
Order
Electric
2.10.60
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
1000 Pneumatic pow- 8504158 X X X X X X X X X
er crimp equip-
ment HDP 400.
Crimping in-
serts for con-
nectors
DEUTSCH
1002 Size (sockets 8504159 X X X X X X X X X
and pins) 4
1004 8 8504160 X X X X X X X X X
1006 12 8504161 X X X X X X X X X
1008 16 8504162 X X X X X X X X X
MJFCIFSS
2 Cable
3 Tool
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
MJFCIFSS
Electric
2.10.61
Tools
Model
Tools
Order
Electric
2.10.62
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
1030 Auxiliary tool for 7367021 X X X
holding SURE-
SEAL connec-
tors with 2, 3
and 4 contacts
during insertion
and extraction of
crimped con-
tacts
1035 The same tool 7367085 X X X
as 342, for con-
nections with 5,
6 and 7 contacts
MJFCIFSS
special tools
306, 321, 322A
and B, 324, op-
erating instruc-
tion and
lubricating fluid
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
Extraction tool
to remove con-
tacts of connec-
tors DEUTSCH
Size Wire range
1060 20 8503630 X X X X X X X X X
1061 16 (thin wall wire 8145673 X X X X X X X X X
seal)
1062 16 8503631 X X X X X X X X X
MJFCIFSS
1063 12 8145674 X X X X X X X X X
1064 8 8503632 X X X X X X X X X
1065 4 8503633 X X X X X X X X X
Electric
2.10.63
Tools
Model
Tools
Order
Electric
2.10.64
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Contacts for...
1070 AMP / MATE-N- 1,5 mm² 6202619 X X X
LOK
1071 Socket contact 2,5 mm² 6202591 X X X
1072 Pin contact 1,5 mm² 6202620 X X X
1073 DEUTSCH / DT; 2,5 mm² 6202592 X X X X X X X X X
HD; DRC
1074 Socket cont. (sz 0,8 - 1,3 6003031 X X X X X X X X X
20) AWG 16-18 mm²
1075 (size 16) AWG 1,31-2,08 7368405 X X X X X X X X X
14-16 mm²
1076 (size 12) AWG 1,95-3,31 6905272 X X X X X X X X X
12-14 mm²
1077 (size 8) AWG 8- 5,26-8,4 7369773 X X X X X X X X X
10 mm²
1078 (size 4) AWG 6 7369772 X X X X X X X X X
MJFCIFSS
1081 (size 16) AWG 1,31-2,08 7368406 X X X X X X X X X
14-16 mm²
1082 (size 12) AWG 1,95-3,31 6905271 X X X X X X X X X
12-14 mm²
1083 (size 8) AWG 8- 5,26-8,4 7369775 X X X X X X X X X
10 mm²
1084 (size 4) AWG 6 7369774 X X X X X X X X X
CANNON / CA-
COM
1085 Socket contact 1,5 mm² 6202638 X X X X X X X X X
CANNON /
SURE SEAL
1086 Socket contact 1,5 mm² 6202434 X X X
1087 Pin contact 1,5 mm² 6202444 X X X
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
AMP; BOSCH /
MICROTIMER
1088 Socket contact 1,5 mm² 6202010 X X X
MJFCIFSS
Electric
2.10.65
Tools
Model
Tools
Order
Electric
2.10.66
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
1100 Gloves II size B 8503765 X X X X X X X X X tested at 10000 V
1102 Gloves II size C 8503764 X X X X X X X X X tested at 10000 V
1104 Gloves II size B 8503762 X X X X X X X X X tested at 20000 V
1106 Gloves II size C 8503763 X X X X X X X X X tested at 20000 V
MJFCIFSS
1110 Voltage detector 8503757 X X X X X X X X X Voltmetre
Mining Excavators
Service Manual
Model
Order
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
Mining Excavators
Service Manual
1120 Insulating carpet 600 x 10354852 X X X X X X X X X Class III, =< 26500 Volts
1000 x 3
mm
MJFCIFSS
1160 Insulated tele- 8503761 X X X X X X X X X
scopic rod
Electric
2.10.67
Tools
Model
Tools
Order
Electric
2.10.68
Representation No. Description Size Application
No.
R994
R995
R996
R9100
R9150
R9250
R9400
R9350
R9800
R984C
R994B
R996B
1170 CA-COM (CAN- 7367086 X X X X X X X X X Tool to crimp contacts of con-
NON) connec- nectors type CA-COM (after
tors and MIL-C-5015, VG 95234, VG
DEUTSCH con- 9553342).
nectors crimp
tool
MJFCIFSS
Mining Excavators
Service Manual
2.20: Annexes
70 52 38 75 200 10 8 8 15 9131359
85 - 90 60 44 85 200 14 10 10 15 9131362
* The indication of the piston diameter related to the wrench size is only for your guidance. For indi-
cation of the piston wrench Id. No., refer to the spare part list of the corresponding hydraulic cylinder.
# This wrench is used for the hydraulic cylinder of the track tension unit.
MJFCIFSS
Annexes Service Manual
Mounting device for disassembly and assembly of brake housing/disk brake
Id. No.
Size
Mounting A B C D E F G H
Swing gear
device
MJFCIFSS
Service Manual Annexes
To remove or/and tighten of the slotted nut on the output/swing gear
MJFCIFSS
Annexes Service Manual
To remove or/and tighten of the slotted nut on the output/swing gear
SAT A B C D E F G H J K L M N O
5 5
MJFCIFSS
Service Manual Annexes
Installation of the pump control box
4.1 Installation of the pump control box for R/P 996 and 996B
Connection
Connect the control box (ident. Nr. 8504397) to the connectors X104 and X105 of the printplate in the
switching box E1005 of the cab.
MJFCIFSS
Annexes Service Manual
Installation of the pump control box
If the values are not correct, adjust the settongs with the menu set pumps (accessible in level 2 with
a coded plug). For the setting procedure see subgroup 13 (the frame on the figure must look like the
screen).
The pumps reduction valves have be setted separately for eng1 (engine 1) and eng2 (engine 2).
Connection
Connect the control box (Ident. Nr 8504397) to the connectors X104 and X105 of the printplate A1003
in the switching box E1005 of the cab (see subgroup 13 for connector location).
MJFCIFSS
Service Manual Annexes
Installation of the pump control box
Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all pumps
must be 100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed on the
screen.
If the values are not correct, adjust the settings with the menu set pumps (accessible in level 2 with
a coded plug). For the setting procedure, see subgroup 13 (the frame on the screen must look like
the left figure for adjustment of I4 and to the right figure for adjustment of I3).
4.3 Installation of the pump control box for R/P 9250, 9350 and 9400
Connection
Connect the control box (Ident. Nr 8504397) to the connectors XT104 and XT105 in the switching box
E1005 of the cab (see electrical system chapter for connectors location).
MJFCIFSS
Annexes Service Manual
Installation of the pump control box
Turn th e ro tary switch o f the co ntrol bo x in position 1 (middle position) : the flow r eduction for all
pumps must be 40% (input I4 activated for EV1, EV2 and EV3). The left figure must be displayed on
the screen.
Turn the rotary switch of the control box in position 2 (full pos ition) : the flow reduc tion for all the
pumps must be 100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed
on the screen.
If the values are not correct, adjust the settings with the menu set pumps (accessible in level II with
a coded plug). For the setting procedure, see subgroup (the frame on the screen must look like to the
left figure for adjustment of I4 and to right figure for adjustment of I3).
MJFCIFSS