EPC Installation Manual v.00.00

2600-001I5VGAA
Ed. 00
EPC
Installation Manual
COPYRIGHT
This manual is proprietary to SAMSUNG Electronics Co., Ltd. and is protected by copyright.
No information contained herein may be copied, translated, transcribed or duplicated for any commercial
purposes or disclosed to the third party in any form without the prior written consent of SAMSUNG Electronics
Co., Ltd.
TRADEMARKS
Product names mentioned in this manual may be trademarks and/or registered trademarks of their respective
companies.
This manual should be read and used as a guideline for properly installing and operating the product.
This manual may be changed for the system improvement, standardization and other technical reasons without prior
notice.
If you need updated manuals or have any questions concerning the contents of the manuals, contact our Document
Center at the following address or Web site:
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Homepage: http://www.samsungdocs.com
©2010 SAMSUNG Electronics Co., Ltd. All rights reserved.

EPC Installation Manual
INTRODUCTION
Purpose
This manual describes how to install the Evolved Packet Core (EPC) and how to connect
cables.
Document Content and Organization

This manual consists of 3 Chapters and Abbreviation, which are summarized as follows:
CHAPTER 1. Before Installation

This chapter introduces the safety rules that must be understood for installing the EPC and
describes the block diagram of the EPC.
CHAPTER 2. Installing System

This chapter describes the procedures to install the EPC.
CHAPTER 3. Connecting Cables

This chapter describes the procedures to connect the cables to the EPC installed.
ABBREVIATION
Describes the acronyms used in this manual.
© SAMSUNG Electronics Co., Ltd. I

INTRODUCTION
Conventions
The following types of paragraphs contain special information that must be carefully read
and thoroughly understood. Such information may or may not be enclosed in a rectangular
box, separating it from the main text, but is always preceded by an icon and/or a bold title.
WARNING
Provides information or instructions that the reader should follow in order to avoid
personal injury or fatality.
CAUTION
Provides information or instructions that the reader should follow in order to avoid
a service failure or damage to the system.
CHECKPOINT
Provides the operator with checkpoints for stable system operation.
NOTE
Indicates additional information as a reference.
Revision History
EDITION DATE OF ISSUE REMARKS
00 08. 2010. First Edition
II © SAMSUNG Electronics Co., Ltd.

SAFETY CONCERNS
The purpose of the Safety Concerns section is to ensure the safety of users and prevent
property damage. Please read this document carefully for proper use.
Symbols
Caution
Indication of a general caution
Restriction
Indication for prohibiting an action for a product
Instruction
Indication for commanding a specifically required action
© SAMSUNG Electronics Co., Ltd. III

SAFETY CONCERNS
Warning
WARNING
Power and Grounding
Warning for Laser Beam Running through Optical Cables

In the EPC, the laser beam emitting light runs through the optical cable.
The exposure of the laser beam on worker’s eye may cause serious injury so that
it should be handled with care.
Ensure that the Breaker Is Turned Off Before Connecting the Power Cable
Since the system supplies power by manipulating the rectifier’s circuit breaker
(Disconnect device) to which the power cable is connected, make sure to check
that the rectifier’s circuit breaker and the system switch are turned off (open)
before connecting the power cable to the power connector.
Installing the system when the circuit breaker and the power switch are turned on
may damage the system and result in severe injury to the worker as soon as the
cable is not connected correctly.
Connecting Ground Cable

In cabling, the connection of cables without the connection to the ground cable
may cause the damage of the equipment or the bodily injury of the worker.
Connect the ground cable first.
Installation
System Transportation
Since the system is heavy (about 330 kg), take care to ensure safety during
transportation.
Protection gloves and goggles

Make sure that worker wears protection gloves and goggles to prevent damages
from debris while drilling holes in a wall or ceiling.
IV © SAMSUNG Electronics Co., Ltd.

EPC Installation Manual/Ed.00
Caution
CAUTION
Power and Feeder line
Handling the Power Cable

- Be careful when handling the power cable. Dragging the cable excessively
during the installation may damage the cable’s outer sheath.
- Handling the power cable incorrectly may damage the rack or cause an electric
shock through the cable. Ensure the power switch on the rectifier or the system
is turned off before handling the power cable.
- The power cable ends should be tightly secured to prevent electrical accidents.
Installing a Circuit Breaker
Cautions while Cleaning Power Supply

While cleaning the power supply device, take caution that the device does not
come in contact with alien bodies that may cause power failure.
DC Power Cable Connection

When connecting the DC power cable, first connect the RTN side and then
connect the -48 VDC side.
Power connection
Disconnect power from both feeds before servicing.
Precautions for Measuring Insulation Resistance

Since a high voltage is used for measuring insulation resistance, insulation
resistance should not be measured when the system is in operation. Make sure to
only measure the insulation resistance of the appointed part. Other components
such as the system’s internal components and the unit (system frame),
components of the communication cables, units, etc. should not be measured.
© SAMSUNG Electronics Co., Ltd. V

SAFETY CONCERNS
Storing and Transportation
Avoid Overloading a Crane

Any crane work should be carried out at the presence of an assistant to prevent
an electrical shock and not be overload.
Installation
Installing in a restricted area

The system must be installed in a restricted area.
Cautions while Cleaning the Rack

Make sure that worker does not damage installed cables while cleaning the rack.
Replacing Lithium Battery

There is risk of explosion if battery is replaced by an incorrect type.
Dispose batteries according to the instructions.
Do not Work by Yourself

Worker must not work alone in any key process.
Cable Work Sequence

When performing cable work for the system, proceed with the ground work before
any other work to prevent errors occurring due to static electricity and other
reasons.
California USA Only
This Perchlorate warning applies only to primary CR (Manganese Dioxide)

Lithium coin cells in the product sold or distributed ONLY in California USA
‘Perchlorate Material-special handling may apply, See
www.dtsc.ca.gov/hazardouswaste/perchlorate.’
VI © SAMSUNG Electronics Co., Ltd.

TABLE OF CONTENTS
INTRODUCTION I
Purpose ...............................................................................................................................................I
Document Content and Organization...................................................................................................I
Conventions........................................................................................................................................II
Revision History..................................................................................................................................II
SAFETY CONCERNS III
Symbols.............................................................................................................................................III
Warning ............................................................................................................................................ IV
Caution .............................................................................................................................................. V
California USA Only .......................................................................................................................... VI
CHAPTER 1. Before Installation 1-1
1.1 EPC Configuration............................................................................................................ 1-1
1.2 Specifications ................................................................................................................... 1-3
1.3 Cautions for Installation ................................................................................................... 1-5
1.4 Pre-survey......................................................................................................................... 1-7
1.5 Installation Tools .............................................................................................................. 1-8
CHAPTER 2. Installing System 2-1
2.1 Installing Procedure of System ........................................................................................ 2-1
2.2 Foundation Work .............................................................................................................. 2-2

2.2.1 System Arrangement..........................................................................................................2-2
2.2.2 System Marking and Anchoring..........................................................................................2-3
2.3 Unpacking and Transporting ............................................................................................ 2-5

2.3.1 Importing Items...................................................................................................................2-5
2.3.2 Unpacking Items.................................................................................................................2-6
2.4 Fixing System ................................................................................................................... 2-8
2.5 Connection between Systems........................................................................................ 2-10
2.6 Installing Side Covers..................................................................................................... 2-12
© SAMSUNG Electronics Co., Ltd. VII

TABLE OF CONTENTS
2.7 Detaching Door ...............................................................................................................2-13
2.8 System Leveling..............................................................................................................2-14
2.9 Insulation Test.................................................................................................................2-15
CHAPTER 3. Connecting Cables 3-1
3.1 Work Flow for Cabling ......................................................................................................3-1
3.2 Cabling ..............................................................................................................................3-4
3.3 Grounding .........................................................................................................................3-5

3.3.1 2nd Ground Bar Wall-Mount Installation ..............................................................................3-6
3.3.2 Selecting the Ground Cable ...............................................................................................3-7
3.3.3 System Door Grounding.....................................................................................................3-8
3.3.4 Grounding the System........................................................................................................3-9
3.4 Power Construction ........................................................................................................3-13

3.4.1 Installing the Power Cable................................................................................................3-14
3.5 External Interface Construction......................................................................................3-18

3.5.1 Connecting the Cable for EMS Interoperation..................................................................3-18
3.5.2 Connecting the Ethernet Cable ........................................................................................3-21
3.5.3 External Connection Interface ..........................................................................................3-24
3.6 Installation Test...............................................................................................................3-31
3.7 Replaceable Lithium Battery...........................................................................................3-33
ABBREVIATION I
E ~ S....................................................................................................................................................I
VIII © SAMSUNG Electronics Co., Ltd.

LIST OF FIGURES
Figure 1.1 EPC Configuration ............................................................................................ 1-1

Figure 1.2 System Detailed Structure ................................................................................. 1-2
Figure 2.1 Procedure to Install the System ......................................................................... 2-1

Figure 2.2 System Arrangement Example (Raised Floor).................................................... 2-2
Figure 2.3 System Floor Plan............................................................................................. 2-3
Figure 2.4 Rack Mounting Bracket Floor Plan..................................................................... 2-4
Figure 2.5 Packing Configuration ....................................................................................... 2-6
Figure 2.6 Fixing Rack Mounting Bracket and System (1) ................................................... 2-8
Figure 2.7 Fixing Rack Mounting Bracket and System (2) ................................................... 2-9
Figure 2.8 Connecting Systems ....................................................................................... 2-10
Figure 2.9 Connecting Systems_Detail A.......................................................................... 2-11
Figure 2.10 Installing the Side Covers .............................................................................. 2-12
Figure 2.11 Detaching Door ............................................................................................. 2-13
Figure 2.12 Leveling Using a Level .................................................................................. 2-14
Figure 2.13 Insulation Test Example................................................................................. 2-15
Figure 3.1 Work Flow for Cabling ....................................................................................... 3-1

Figure 3.2 Cabling Diagram ............................................................................................... 3-4
Figure 3.3 2nd Ground Bar Wall-Mount Installation .............................................................. 3-6
Figure 3.4 System Door Grounding .................................................................................... 3-8
Figure 3.5 Ground Cable Connection (1) ............................................................................ 3-9
Figure 3.6 Ground Cable Connection (2) .......................................................................... 3-10
Figure 3.7 Assembling Crimp-Type Terminals................................................................... 3-11
Figure 3.8 Power Equipment Diagram.............................................................................. 3-13
Figure 3.9 Power Cable Connection (1)............................................................................ 3-15
Figure 3.10 Power Cable Connection (2).......................................................................... 3-16
Figure 3.11 Installing the Cable for EMS Interoperation (1)................................................ 3-18
Figure 3.12 Installing the Cable for EMS Interoperation (2) ............................................... 3-19
Figure 3.13 LEMA Connector and EMS Interoperation Cable Connector ........................... 3-20
Figure 3.14 Installing the Ethernet Cable (1)..................................................................... 3-21
Figure 3.15 Installing the Ethernet Cable (2)..................................................................... 3-22
Figure 3.16 LEMA Connector and Ethernet Cable Connector............................................ 3-23
Figure 3.17 Single/Multi Mode Optical Cable Installation (1).............................................. 3-24
Figure 3.18 Single/Multi Mode Optical Cable Installation (2).............................................. 3-25
Figure 3.19 LENA Connector and Multi Mode Optic Cable Connector................................ 3-26
Figure 3.20 LENA Connector and Single Mode Optic Cable Connector ............................. 3-26
Figure 3.21 S-FTP Cable Installation (1)........................................................................... 3-27
© SAMSUNG Electronics Co., Ltd. IX

TABLE OF CONTENTS
Figure 3.22 S-FTP Cable Installation (2) ...........................................................................3-28

Figure 3.23 LENA Connector and S-FTP Cable Connector................................................3-29
Figure 3.24 Assembling the RJ-45 Connector (for S-FTP Cable) .......................................3-30
Figure 3.25 Replacing Lithium Battery ..............................................................................3-33
LIST OF TABLES
Table 1.1 EPC Size and Weight..........................................................................................1-3

Table 1.2 EPC’s Power Conditions .....................................................................................1-3
Table 1.3 EPC’s Ambience Conditions ................................................................................1-4
Table 1.4 Basic Installation Tools ........................................................................................1-8
Table 2.1 Unpacking Sequence List....................................................................................2-7
Table 3.1 RJ-45 Connector Pin Map .................................................................................3-20

Table 3.4 Construction Status Checklist ............................................................................3-31
X © SAMSUNG Electronics Co., Ltd.

1.1 EPC Configuration

All configuration of EPC is as follows:
800
[Top View]
2,000
600
[Front View]
[Left View] [Bottom View]
Figure 1.1 EPC Configuration
© SAMSUNG Electronics Co., Ltd. 1-1

EPC Structure
Structure of EPC is as follows:
PDP-402A
Fan
L L L LLL L L L L L L L L
E E E EE E E E E E E E E E
D D D D N N MM N N D D D D
A A A AA A A A A A A A A A
Fan
Air Baffle
RAID
Blank
RAID
Air Baffle
Fan
LL LB L LL L LL L L L L
EE E L E E E E E E E E E E
S S S A N NMM S S S S S S
AA A N A A A A A A A A A A
K
Fan
Figure 1.2 System Detailed Structure
1-2 © SAMSUNG Electronics Co., Ltd.

1.2 Specifications
Rack Specifications
The EPC’s rack size (width × depth × height) and weight are as follows: The rack height is
measured from the bottom of the rack’s foot.
Table 1.1 EPC Size and Weight
Category Dimensions (mm) Weight (kg) Remarks
Rack 600 (W) × 800 (D) × 2,000 (H) 130 Fully loaded: ≤ 370 kg
Shelf 482.6 (W) × 468.1 (D) × 577 (H) 20 13U height (with the fan unit)
Fully loaded: 80 kg
Backboard 424 (W) × 438.5 (H) 2.6 DPBB
Board 30 (W) × 340 (D) × 411.15 (H) 2~2.87 LEMA, LENA, LEDA, LESA
Power Supply
The table below shows the power specifications of the EPC. It meets UL60950 electrical
safety requirements.
Table 1.2 EPC’s Power Conditions
Category Specification
System input voltage Dual independent -48 VDC

(Voltage Fluctuation Range: -42~-57 VDC)
Interworking with a battery Available
Allowable continuous voltage when charging a battery -54 VDC
Maximum allowable DC ripple 200 mV or less
Allowable noise Evaluated noise 2 mV or less
voltage included in Peak-to-peak value 10 Hz to 14 MHz (200 mV or less)
DC power
Effective value 10 Hz to 10 MHz (100 mV or less)

Ambience conditions
Below are the ambience specifications and the related specifications, such as temperature
and humidity, etc., for operation of the EPC system.
Table 1.3 EPC’s Ambience Conditions
Category Specification Applicable Standard
Operating Temperature 5~40°C (41.0~104°F) GR-63-CORE 4.1.2

conditions Humidity 5~85% GR-63-CORE 4.1.2
Short term Temperature -5~50°C (23~122°F) GR-63-CORE 4.1.2
conditions Humidity 5 - 90% (The moisture contained in 1 kg of GR-63-CORE 4.1.2
air does not exceed 0.024 kg.)
Altitude -60~1,800 m (-197~6,000 ft) GR-63-CORE 4.1.3
Earthquake/Vibration - Quake: Zone 4 GR-63-CORE 4.4
- Vibration: max 0.1g at 5~100 Hz
Noise Max 65 dB (at 1.5 m distance from bottom GR-63-CORE 4.6
and 0.6 m from system surface)
Electromagnetic Meets the specification FCC Part 15 Class A
Interference (EMI) CSPRI-22 Class A
Operating Conditions and Short Term Conditions

‘Operating conditions’ are the conditions under which the EPC system can
operate normally. ‘Short term conditions’ are conditions under which the EPC
system can operate normally for a period that does not exceed three consecutive
days or 15 days per year.

1.3 Cautions for Installation

Observe the following safety instructions when installing the system:
Before Installing
Post warning signs in areas where high-voltage cables are installed.
Post ‘off limit’ signs in areas where accidents are most expected.
With guardrails or fences, block open areas such as connecting parts, roof, and scaffold.
Have thorough knowledge of the locations and usage of fire alarms and fire extinguishers.
Check the locations of the emergency exits.
While Installing
An extra person should assist the operation of a crane.
The crane should not be overloaded.
Turn off all switches on the main power device connected to the equipment before
installation.
Wear protective gloves and glasses when making holes on walls or ceiling.
Do not wear accessories such as watches and rings in order to prevent electrical shock.
Be careful that boards mounted on the system and the cables among the boards are
damaged or scratched when the system is transported or installed.
Avoid stepping on the cable or applying excessive force when installing.
This may damage the cable.
Make sure that one person does not carry out the main processes alone.
Take care not to fall from the ladder. Adjust its height properly.
Use earplugs in places where loud noise occurs due to drilling or grinding.
Installing in a restricted area

Protection gloves and goggles

Make sure that worker wears protection gloves and goggles to prevent damages
from debris while drilling holes in a wall or ceiling.

Do not Work by Yourself

Worker must not work alone in any key process.
To Avoid Dust Trouble

Dust may interrupt the operation of an adjacent system during outdoor work.
Avoid Overloading a Crane

Any crane work should be carried out at the presence of an assistant to prevent
an electrical shock and not be overload.
After Installing
Cover the cable holes drilled on the floor with a solid cover.
Remove any debris produced during the work and clean up the installation site.
Cautions while Cleaning the Rack

Make sure that worker does not damage installed cables while cleaning the rack.
Cautions while Cleaning Power Supply

While cleaning the power supply device, take caution that the device does not
come in contact with alien bodies that may cause power failure.
Damage Protection
When handling items sensitive to static electricity, abide by the following rules to avoid
damaging elements of circuit boards:
Wear grounded wrist-straps when handling a circuit board.
Circuit boards should be kept away from materials that generate static electricity, such
as plastic, acrylic board, paper, and Styrofoam.
Circuit boards should be kept in antistatic boxes.
The humidity of the equipment room should always be maintained in 40% to 70%.

1.4 Pre-survey
Before starting the construction, the constructor and the departments concerned with the
construction inspect the following items with a pre-survey checklist for the smooth
progress of the construction. If any insufficiencies or problems are found, make the plan
upon deliberation with the departments.
Installation/construction personnel and the service provider carry out the site survey for the
system installation focusing on the following items:
Examination about the conformance and the economical efficiency of the place that
the system is transported or installed.
Status of external interfaces
Power capacity and wiring status
Possibility of system extension
Review if the place has the enough space to operate and maintain.

1.5 Installation Tools

The basic tools for installation are listed in the table below. The additional tools required
for each site need to identified and prepared during a site survey before starting installation.
Table 1.4 Basic Installation Tools
No. Name Specification
1 Torque driver set No.0~+ No.3 (M2.6~M6 ‘+’ Driver)

1.0~60 kgf.cm
2 Torque wrench set M6~M12
10~30 kgf.cm, 100~500 kgf.cm, replaceable head
3 Nut driver set 6~10 mm
4 Drill bit set 6~17 mm
5 Concrete bit set 6~17 mm
6 Hacksaw Frame/Blade Normal/HIS
7 Level/Plumb bobs Normal/500 g
8 Heating gun 50~150°C
9 Solder 30~130 W
10 Power extension cable 30 m
11 Tape measure 5 m/50 m
12 Cable cutter 325 mm
13 Silicon gun/Silicon Normal/Gray & Colorless
14 Hummer set Still/Rubber/PVC
15 Spanner 19 mm, 24 mm, 36 mm
Precautions when Using the Installation Tools

The required installation tools may vary depending on the conditions at the site.
In addition to the basic tools, a protractor, compass, ladder, safety equipment,
cleaning tools etc. should also be prepared in consideration of the site conditions.

2.1 Installing Procedure of System

The procedure to install the system is listed in the flow chart below.
Foundation Work
Unpacking and Transporting

CHAPTER 2.
Installing System
Fixing System System Leveling
Insulation Test
Ground Cable Connection
Power Cable Connection

CHAPTER 3.
Connecting Cables
External Interface Cable Connection
Installation Test
Figure 2.1 Procedure to Install the System

2.2 Foundation Work

2.2.1 System Arrangement
Mark the installation position as specified in the floor plan for installation, maintenance,
and heat radiation of the system.
When marking the installation position, maintain enough space for the system’s front and
rear door; mark the position so that the front side of the system faces to the larger area of
the room. 800
800
1,000
600
600
800
1,500
[Front Door]
1,200 600 600 600
Figure 2.2 System Arrangement Example (Raised Floor)

2.2.2 System Marking and Anchoring

System marking helps install the system in a precise location by marking the locations of
the system, anchor bolts, and cable racks on the floors, walls, and ceilings. When marking
is completed, drill holes for anchor bolts.
1) Mark the locations for the system and anchor bolts as shown in the figure below.
2) In the case of M12 anchor bolts, using a 17 mm (0.67 in.) bit, drill a 55 mm (2.17 in.)
deep hole at each anchor bolt position.
Cover the drilled holes with acetate tapes until installing the system.
[Front]
600
440
336
[Bottom View]
800
693
601
M16 Welding Nut-4EA

(For fixing Bracket)
M16 Welding Nut-4EA

(Position of Foot)
Figure 2.3 System Floor Plan

[Front]
600
470
45°
[Bottom View]
800
717
48
26
For fixing M12 Anchor Bolt
Figure 2.4 Rack Mounting Bracket Floor Plan

2.3 Unpacking and Transporting

2.3.1 Importing Items
Bring in items, taking care of the followings:
Regarding equipment weight and size, check the path to bring the equipment.
Lay Iron and veneer boards on stairs or doorsills to make the transportation easy.
When bring in equipment, beware of damage or impairment of main entrance, walls,
pillars, and floors of the station. Prepare protection materials and fix them with a
high-strength adhesive.
Carry boards in packing status, and unpack them when installing.
Vibration Level for Transportation

Transportation is the procedure for unpacking and transporting the system and other
components to the installation site. The system has an outer packaging. The system and
other components are all packed individually.
Unpack the outer packaging outdoors. If necessary, the package may be transported
and unpacked near the installation site.
When transporting the system, take care not to damage the corridor, wall, pillar, floor etc.
Transport all other components to the installation site packed and arrange them by type.
When carrying the system, fasten the system firmly not to exceed the proper vibration level
from 1 to 500 Hz.
When carrying system, use a lift to prevent accidents. However, if the system should be
carried by people, enough people are required to carry the system.
Before moving the system, check the storage place for the system and remove obstacles in
advance. While transporting the system, boards and other devices should not be shocked
physically and damaged by dust, moisture, and static electricity.
When installing the items imported, abide by the following:

System should be installed in a location whose access is not easy from outside.
The items should be precisely fitted in the system and the system should be installed
on a concrete base.
System Transportation
Since the system is heavy (about 330 kg), take care to ensure safety during
transportation.

2.3.2 Unpacking Items

The procedure to unpack items is as follows:
1) The packing items should be packed until they reach to the installation place.
2) The items are classified according to the job specification and stored on a place that
does not interfere with working.
3) Unpacked systems should be installed immediately. If not installed immediately, the
systems should be stored in the installation place temporarily.
4) Unpack only external packing, leaving the internal packing in unpacked status.
5) Unpack the internal packing after arranging in the installation place.
6) Store the work residue in a safe location; return the residue to the operating department.
7) Scrap by-products in accordance with the rule. Don’t recycle the by-products.
1
2
Rack
Figure 2.5 Packing Configuration

Table 2.1 Unpacking Sequence List
NO. Description Quantity
1 Steel Band 3
2 Box (P)-Rack Cover 1
3 Box (P)-Rack Body 1
4 Cushion-Rack Top (1~4), CP 1set
5 Cushion-Rack Bottom (1~4), CP 1set
6 Pallet-Rack 1
Unpack the package in an order of 1 à 2 à 3 à 4 à Rack à 5 à 6.

2.4 Fixing System

The procedure to fix the system is as follows.
1) Before fixing a rack on the floor, fix the rack and a rack mounting bracket.
2) For the rack mounting bracket, fix it to the hole in the outside of the rack mounting
bracket and the hole to fix bracket in the lower part of the rack by using M16 flat
washers, spring washers, and hex bolts.
3) Install M12 anchor bolts fitting in marks for rack fixing.
4) After then, assemble rubber pad and bakelite in turn.
5) Set down the rack that the rack mounting bracket is assembled Bakelite fitting in the
anchor bolt and the inside hole of the rack mounting bracket.
6) Fix anchor bolt and rack mounting bracket by means of M12 insulation bushing, flat
washer, spring washer, and hex nut.
EPC
Rack Mounting Bracket
Bakelite
Rubber Pad
M12 Anchor Bolt
‘A’ ‘B’
Figure 2.6 Fixing Rack Mounting Bracket and System (1)

Detail ‘A’
EPC
M16 Plane Washer

M16 Spring Washer
M16 Hex. Bolt

Detail ‘B’
EPC
M12 Hex. Nut
M12 Spring Washer
M12 Plane Washer
M12 Insulation Bushing
Bakelite
Rubber Pad
M12 Anchor Bolt
Figure 2.7 Fixing Rack Mounting Bracket and System (2)

2.5 Connection between Systems

This procedure consists of connecting an already installed system to another system using
an install bracket.
1) Align the system connection holes, located in the front and back on top of the system,
with the install bracket holes.
2) Connect two systems by using the install bracket on top of them.
3) Fasten the M5 × 12L SEMS to hold them in place.
‘A’
Rack
Rack
Figure 2.8 Connecting Systems

Detail ‘A’
M5 × 12L SEMS
Install Bracket
Figure 2.9 Connecting Systems_Detail A

2.6 Installing Side Covers

The procedure to install side covers is as follows:
Side Cover Side Cover

Fixing Screw Fixing Bracket
Side Frame
Side Cover
1) To install and arrange the cable within the system,

attach a side cover to each of the left and right sides
of the system.
Do not install the side cover where two systems
connect to each other.
2) Nuts are welded to the side cover fixing brackets on

the left and right sides of the system. Align the side
cover screw holes with these nuts and press the side
cover to the rack frame.
3) As shown in the figure, fasten the screws attached to

the side cover to fix it to the system frame.
Figure 2.10 Installing the Side Covers

2.7 Detaching Door

The procedure to detach the door is as follows:
Detail ‘A’
‘A’
Door Hinge
Door Hinge
Lever
Front Door Door Hinge

Lever lock
1) Open the door. Hold the door hinge lever with one
hand and the door with the other.
2) Push the door hinge lever up or down until it lines up

with the lock.
3) After the door hinge lever is lined up with the lock,

push the door at an angle to the right until it is
detached.
4) Proceed in the reverse order to assemble the door.
Figure 2.11 Detaching Door

2.8 System Leveling

Leveling refers to compensating for the level difference on the floor that is generated
during floor work to install devices horizontally or vertically. Leveling can be carried out
using a vinyl hose, a plumb, or a level.
However, levels are used for this system.
Leveling Using a Level

1) Position the spirit level on the upper-right or upper-left section of the system.
2) Adjust the height of the bakelite which is at the lower part of the support rack so that
the bubble appears exactly in the middle of the scale.
3) If the bubble appears exactly in the middle of the scale, the system is level.
Check leveling of the horizontal

section.
Check leveling of the vertical

section.
Figure 2.12 Leveling Using a Level

2.9 Insulation Test

When conducting an insulation test, it is advised to set the insulation tester to DC 500 V
and the insulation value is recommend as 100 MΩ or higher at DC 500 V.
1) Connect one lead of the insulation tester to an anchor bolt.

2) Connect the other lead to a fixing bolt of the support rack.
3) From the tester, measure the insulation resistance. The insulation resistance must be
100 MΩ or higher.
If the test result is lower than 100 MΩ, the insulation may be defective. Check the following
points and make the necessary corrections. Repair the defective part and test again.
Check the connection between each anchor bolt and the parts for fixing the support rack
Check that the insulation bushing is not damaged
Replace the insulation and fixing/attaching components
Support Rack fixing bolt

Anchor Bolt
Measuring Instrument
of Insulation
Figure 2.13 Insulation Test Example
Precautions for Measuring Insulation Resistance

Since a high voltage is used for measuring insulation resistance, insulation
resistance should not be measured when the system is in operation. Make sure to
only measure the insulation resistance of the appointed part. Other components
such as the system’s internal components and the unit (system frame),
components of the communication cables, etc. should not be measured.

This page is intentionally left blank.

3.1 Work Flow for Cabling

The cabling sequence is as follows.
Cable Path Inspection
Cable Cutting
Cable Installation
Cable Binding
When assembling the

Connector Attachment Connector Assembly
connector at the site
Identification Tag Attachment
Figure 3.1 Work Flow for Cabling
Cable Path Inspection

When installing a cable that connects between the rectifier, Main Ground Bar (MGB), and
backhaul device, etc. within the system, the cable path length and the cable installation
method, etc. must be inspected.
Follow these guidelines when inspecting the cabling path.
A minimum cable length must be selected provided that it does not affect the cable
installation and maintenance.
The cable must be placed in a location where it will not be damaged by external
factors. (power line, flooding, footpaths, etc.)
In areas where the cable may be damaged by external factors, ensure that measures are
taken to prevent damage to the cable. (cable tray, ducts, flexible pipe, etc.)

Cable Cutting
Measure the exact distance, carefully checking the route, and cut the cable using a cutting tool.
Follow these guidelines when cutting the cable.

Cut the cable to the length determined in the Cable Path Inspection step.
Use a dedicated cable cutting tool.
Cut the cable at right angles.
Be careful to keep the cable away from any moisture, iron, lead, dust or other foreign
material when cutting. Remove any foreign material attached to the cable using
solvent and a brush.
Cable Installation
Cable installation involves running the cable along the cabling path to the target connector
of the system or an auxiliary device after cable path inspection and cable cutting have been
completed.
Follow these guidelines when installing a cable.

Be careful not to damage the cable.
If the cable is damaged, cut out the damaged section before installing.
Run the cable so that it is not tangled. In particular, when installing a cable from a
horizontal section to a vertical section, be careful not to reverse the upper and lower
lines of the cable.
Always use the maximum curvature radius possible, and make sure that the minimum
curvature radius specification is complied with.
If the cable needs to be protected, use a PVC channel, spiral sleeve, flexible pipe, and
cable rack, etc.
Cable Binding
Cable binding involves fixing and arranging an installed cable using binding strings, cable
ties, binding lines, and ram clamps, etc.
Follow these guidelines when binding a cable.

Be careful not to damage the cable during binding.
Use appropriate cable binding tools according to the target location (indoor or outdoor,
etc.) and the use of the cable (power supply cable, optical cable, feeder line, etc.).
Do not let the cutting section of a cable tie and binding line, etc. be exposed to the
outside. This may cause damage to cables or personal injury. Make sure that the
cutting sections of cables are not exposed to the outside.
Trim the remaining string of the knot of a binding string and insert the binding string
into the knot so that the knot does not loosen.
If there is a danger that contact failure may occur in a connector connection due to
tension, install the cable as short as possible.

Connector Attachment
Connector attachment involves assembling a connector to an installed cable or to a device
on the site.
Follow these guidelines when attaching a connector.

Make sure you are fully aware of the connector assembly method before assembling a
connector. Assemble the connector in accordance with its pin map.
Each connector has a hook to prevent its core positions from being changed.
Check the corresponding grooves before connecting a connector to another connector.
Trim the remaining string of any knot in a binding string so that the knot does not loosen.
Use a heat shrink tube at a connector connection for cables that are installed outdoor,
such as feeder lines, to prevent water leakage and corrosion from occurring at the part
exposed to the outside.
Connect each cable of the connector assembly in a straight line.
Be careful when connecting a cable so that contact failure does not occur at a
connector connection due to tension.
Identification Tag Attachment

Identification tag attachment involves attaching a butterfly cable type, nameplate, and label, etc.
to the both ends of a cable (connections to a connector) to identify its use and cabling path.
Follow these guidelines when attaching an identification tag.

When installing a cable outdoor, use relief engraving and coated labels, etc. to prevent
the markings from being erased.
Since the form and attachment method for identification tags are different for each
provider, consult with the provider before attaching them.
Cable Works
The cable works require the knowledge for the cabling works such as cable
installation/tying.
Cable Installation Checklist

When installing, take care not to overlap or tangle the cables; also, consider
future expansion. Install the DC power cable and data transmission cable away
from the AC power cable to prevent electromagnetic induction.


3.2 Cabling
The cabling diagram of the system is as follows:
[MGB]
Ground Cable 2
2 Power Cable (AWG3/0, CV 70 mm × 1C-4)
(AWG3/0, GV 70 mm × 1C)
External Interface Cable [Rectifier]
Ethernet Cable
S-FTP Cable (CAT 5e, 4pair)
[Switch/Router]
Ethernet Cable
External Interface Cable

EMS Interoperation Cable
[EPC] [EMS]
Figure 3.2 Cabling Diagram

3.3 Grounding
Grounding is required for protecting complex electronic or electric systems such as power
system, communication system, and control system from lightning, over-current, over-
voltage, and electric noise. Thus, the systems can operate properly and protect human life
from electrical shock. Ground equipment minimizes the electrical potential of the
electronic device to that of the ground, which is zero electrical potential, so that it can
prevent the device from occurring electrification.
The purposes of the ground construction are as follows:

To prevent human life and the system from over-current, over-voltage, and lightning
To provide a discharge path for surge voltage generated by lightning and power switch
To protect the system from static electricity
To eliminate or minimize the high-frequency potential in the system housing
To provide a conductor for the balance and stability of high-frequency current
To stabilize the potential of the circuit against the ground
The ground resistant should be monthly measured and its data should be recorded and
managed for one year after the ground construction.


3.3.1 2nd Ground Bar Wall-Mount Installation

To prevent corrosion, the 2nd ground bar is silver-plated and installed securely using an
insulated ceramic.
Use an acrylic cover to prevent personnel injury and to protect the ground bar (GND) from
corrosion. If there occurs a shortage of ground terminals, install the 2nd and 3rd ground bars
at 200 mm distance from the MGB and connect using a 250 kcmil, GV 120 mm2 × 1C.
Acrylic Cover
Ground Cable-Row
2
(AWG3/0, GV 70 mm × 1C)
Ground Bar
Ground Cable-MGB
2
(250 kcmil, GV 120 mm × 1C)
200 mm
nd
MGB (Main Ground Bar) 2 Ground Bar
■ Side ISO View
Figure 3.3 2nd Ground Bar Wall-Mount Installation
Check the Specification of the MGB

The specification of MGB and the type of pressure terminal are different
according to the manufacturer, so check the specification and installation method
of the MGB

3.3.2 Selecting the Ground Cable

Grounding wires should not be coated with metal and should not pass through an iron
pipe. (The inductive resistance increases.)
Grounding wires should not be buried in walls, mortar or cement.
Copper wires without protective coating should not be carried into the building.
Use only standard sheathed 600 V vinyl insulated wire or better.
Over-current circuit breakers should operate within 0.1 second at 20 times of the rated
current.
Fault current on a grounding wire should be 20 times of the rated current of the over-
current circuit breaker of the power.
The temperature of a grounding wire without fault current should be 30°C.
The temperature of a grounding wire with fault current shall not exceed 150°C.
Cabling
When installing the power cables, if other cables are connected before the ground
cable is connected, there can be equipment damages and injuries.
Therefore, connect the ground cable first when installing the power cables.

3.3.3 System Door Grounding

The system door is grounded by connecting an earth braid to the upper frame of the system.
The door grounding prevents static electricity and other electrical factors from occurring
during the door operation.
The procedure to ground the door is as follows:
1) The door grounding is installed into the upper section of both front and rear doors
attached to the system.
2) Using an M4 screw, a spring washer, and a plane washer, fix the ground braid’s 6 mm2
pressure terminal to the ground braid hole located in the lower part of the system’s
upper frame.
3) After fixing the ground braid to the system’s upper frame, use an M4 screw, a spring
washer, and a plane washer to fix the ground braid’s 6 mm2 pressure terminal to the
ground braid hole located in the lower part of the door’s upper body.
‘A’
2
Detail ‘A’
6 mm Pressure Terminal
M4 Plane Washer
M4 Spring Washer
M4 Screw
Earth Braid
Figure 3.4 System Door Grounding

3.3.4 Grounding the System

1) When grounding the system, start by installing the ground cable
(AWG3/0, GV 70 mm2 × 1C-1) from the MGB to the grounding copper plate located
in the upper section of the system.
2) Once the cable is installed through the cable entrance hole, connect the cable to the
grounding copper plate with a 70 mm2 pressure terminal (2-hole, 90°).
3) To connect the pressure terminal to the grounding copper plate, use an M6 Hex.bolt,
spring washer, plane washer.
‘A’
Figure 3.5 Ground Cable Connection (1)

Detail ‘A’
2
Pressure Terminal 70 mm
(2Hole, 90°, Hole Dist: 16 mm)
M6 Plane Washer
M6 Spring Washer
M6 Hex. Bolt
Pressure Terminal Cap (Green)
Ground Cable
2
(AWG3/0, GV 70 mm × 1C)
Figure 3.6 Ground Cable Connection (2)
Checklist When Using a Pressure Terminal for Ground

The installation materials such as the pressure terminal, cable etc. should be UL
listed or of equivalent quality.
Ex) Manufacturer-PANDUIT
EPC: 70 mm2 Type Name: LCD2/0-14AF-X
When connecting a pressure terminal to a cable, remove of the sheath from the
cable and then insert it into the cable entrance hole of the pressure terminal until
it is inserted completely.
Before compressing the pressure terminal with a compressor, check the position
of the cable copper wire through the inspection window of the pressure terminal.
GND mark
The GND mark ( ) is indicated on the upper of the rear of the rack.

Cable Work Sequence

When performing cable work for the system, proceed with the ground work before
any other work to prevent errors occurring due to static electricity and other
reasons.
Assembling Crimp-Type Terminals (Using a Crimper)

Crimp-type terminals should be assembled as shown in the figure below.
1 [Ring Type Dies]
[Hex. Type Dies]
[Hydraulic Crimper]
2 3 4
5 6
Figure 3.7 Assembling Crimp-Type Terminals
1) Select crimping tools and dies suitable to cable specifications and crimp types.
(Refer to step of the previous figure.)
2) Insert a die suitable to the specifications of the cable and the crimp-type terminal lug
in the upper/lower parts of the crimper’s jaw. (Refer to steps and of the
previous figure.)
3) Insert the crimp-type terminal lug in the crimper’s jaw, and gently close the jaw.
4) Before fixing the cable to the crimp-type terminal lug, prepare and insert a terminal
cap or heat shrink tube in the cable.

5) When coating is removed and the terminal cap is attached to the cable end, combine
the cable end with the crimp-type terminal lug held in the crimper jaw. Move the
crimper lever up and down to solidly assemble the crimp-type terminal (Refer to step
of the previous figure.)
6) When the crimp-type terminal is completely assembled, turn the handle of the crimper
lever to the right and loosen the crimper. Then remove the crimp-type terminal lug.

3.4 Power Construction

The power construction is to supply the power inside the system. If the power is supplied to
the exchange office, the power construction should be performed after procuring the
amount of the power to be used.
If the amount of the power is not sufficient, supply the power by the extension or by
procuring the power separately.
The power is classified into the power for the central office and the power for
communication. The power for communication is the electric energy which is supplied to
the communication facilities which configure the electric communication network, and the
power supply device for communication is the power supply device for the communication
load facilities.
The power supply device is generally configured with the followings based on the AC
distribution panel and the rectifier.
AC DC
Commercial power AC distribution Rectifier System
panel
Battery
Figure 3.8 Power Equipment Diagram
Consider the following things when installing the power devices:

Maintain the power supply at an appropriate distance from the baseline, wall, and
pillar, as specified in the diagram. The power supply must be installed in a strictly
horizontal/vertical position.
The capacity of the rectifier’s circuit breaker should comply with the installation
capacity guideline for each system.
In order to secure the insulation of the power supply to the floor, insert anchor bolts
and fix the power supply to the floor with insulation bushing.
Ensure that the Breaker Is Turned Off Before Connecting the Power Cable
Since the system supplies power by manipulating the rectifier’s circuit breaker
(Disconnect device) to which the power cable is connected, make sure to check
that the rectifier’s circuit breaker and the system switch are turned off (open)
before connecting the power cable to the power connector.
Installing the system when the circuit breaker and the power switch are turned on
may damage the system and result in severe injury to the worker as soon as the
cable is not connected correctly.

Handling the Power Cable

- Be careful when handling the power cable. Dragging the cable excessively
during the installation may damage the cable’s outer sheath.
- Handling the power cable incorrectly may damage the rack or cause an electric
shock through the cable. Ensure the power switch on the rectifier or the system
is turned off before handling the power cable.
- The power cable ends should be tightly secured to prevent electrical accidents.
Installing a Circuit Breaker
3.4.1 Installing the Power Cable

The power cable consists of two types, the electric current cable and the ground cable.
The installation procedure for the electric current cable is identical to that for the ground
cable.
The thickness of the AC wire should depend on the safety current, or allowable current,
respective to the temperature rise upper limit. Also, when providing the electric current
over a long distance, the wire should ensure the voltage drop remains within 2% of the
receiving voltage.
The thickness of the DC wire should depend on the allowable voltage drop.
The DC wire should be installed separately from the AC wire.
When installing the cable, wrap the rear cut with tape to protect the cable.
Install the power cable using the power cable rack, and connect the -48 VDC (blue)
and RTN (red) from rectifier (DC distributor) to the upper section of the system.
DC Power Cable Connection

When connecting the DC power cable, first connect the RTN side and then
connect the -48 VDC side.
Power connection
Disconnect power from both feeds before servicing.

Installing the Power Cable

1) Connect the power cable (AWG3/0, CV 70 mm2 × 1C-4) from the PDR or DC
distributor to the EMI filter on the top of the system.
2) For the cable connection to the EMI filter, run the cable (AWG3/0, CV 70 mm2 × 1C-4) and
then connect it using a 70 mm2 pressure terminal (ring type). The pressure terminal is fixed
with hex. nuts, a spring washer and a plane washer.
3) Assemble the power cover ass’y on the top of the system.
2
Power Cable (AWG3/0, CV 70 mm × 1C-4)
From PDR or DC distributor
‘A’
Figure 3.9 Power Cable Connection (1)

Detail ‘A’
M4 x10L
SEMS
Cable Holder Rubber
Power Cover Ass’y
M3 × 10L SEMS
Power Cable
1
AWG3/0,
2 2
CV 70 mm × 1C-4
(-48 VDC)
3
Cable Holder Rubber
4
2 2
70 mm Pressure 70 mm Pressure
Terminal Cap (Red) Terminal Cap (Blue)
RTN -48V
EMI Filter
2
M10 Plane Washer 70 mm Pressure
Terminal (Ring-Type)
M10 Spring Washer
M10 Hex. Nut
Figure 3.10 Power Cable Connection (2)

The procedure to turn the system power off is as follows:
To turn off the system’s internal power module, use the switch located on the front of
the system.
The system does not have a main switch to turn off all power.
To completely shut down the system, turn off the rectifier’s main power switch.
If the system needs to be operated independently, the following (power) isolation may be
provided.
Plug for the power supply cord
Main plug to supply power directly to the unit
Circuit breaker etc.
Circuit Breaker Installation

To ensure a stable power supply, a slow blow (low speed operation) type circuit
breaker must be installed in the power cable connecting the rectifier (or power
distributor) to the system.
(Circuit breaker’s capacity: 160 A)
The capacity of the circuit breaker is 125% of the rated current, and must be a
UL-listed product.
After installing the circuit breaker, attach a tag showing the connected system’s
name to the breaker to prevent the user from misusing the breaker due to
carelessness.
When Using a Pressure Terminal for Power

The installation materials such as the pressure terminal, cable etc. should be UL
Listed or of equivalent quality.
Ex) Manufacturer - PANDUIT
- 70 mm2 Type Name: S3/0-12R-5
When connecting a pressure terminal to a cable, remove about 16 mm of the

sheath from the cable and then insert it into the cable entrance hole of the
pressure terminal until it is inserted completely.
Before compressing the pressure terminal with a compressor, check the position
of the cable copper wire through the inspection window of the pressure terminal.

3.5 External Interface Construction

3.5.1 Connecting the Cable for EMS Interoperation
1) Connect the RJ-45 connector of the cable for EMS interoperation to a front port of the LEMA.
2) Install the cable for EMS interoperation connected to the front port of the LEMA to the
side of the system along the cable guide, then through the cable entrance hole located
on the top side of the system to the cable rack.
3) When installing the cable within the cable rack section, use a PVC channel to protect
the cable from external shocks.
4) The cable for EMS interoperation connected to the front port of the LEMA will be
connected to the EMS.
EMS
‘B’
‘A’
Figure 3.11 Installing the Cable for EMS Interoperation (1)

Detail ‘A’
[Front View]
LEMA
EMS Interoperation
Connector
(RJ-45)

EMS
Detail ‘B’
PVC Channel
Cable Rack
Figure 3.12 Installing the Cable for EMS Interoperation (2)

[LEMA Connector] [Connector of the Cable for EMS Interoperation]
1 8
Figure 3.13 LEMA Connector and EMS Interoperation Cable Connector
Table 3.1 RJ-45 Connector Pin Map
RJ-45 Pin Map

Color Map
Port Pin No. Description
TX (RX) 1 TRD0+ White/Orange
2 TRD0- Orange
3 TRD1+ White/Green
4 TRD2+ Blue
5 TRD2- White/Blue
6 TRD1- Green
7 TRD3+ White/Brown
8 TRD3- Brown
What to Check when Connecting a Connector to a Cable

The pin map provided by this manual is based on the connectors on the
equipment side, so it is necessary to check the pin connection positions when
connecting to the cable side.

3.5.2 Connecting the Ethernet Cable

1) Connect the RJ-45 connector of the Ethernet cable to a front port of the LEMA.
2) Install the Ethernet cable connected to the front port of the LEMA to the rear side of
the RAID along the cable duct which is on the bottom side of the shelf, and through
the side of the rack cable.
Then connect the Ethernet cable to the proper port of the RAID.
EMS
‘B’
‘A’
Figure 3.14 Installing the Ethernet Cable (1)

Detail ‘A’
[Front View]
LEMA0 LEMA1
Ethernet Connector
(RJ-45)
LEMA
[RAID Rear View]
Ethernet Connector
(RJ-45) Management path
Data path
Figure 3.15 Installing the Ethernet Cable (2)

[LEMA Connector ] [Ethernet Cable Connector]
1 8
Figure 3.16 LEMA Connector and Ethernet Cable Connector
RJ-45 Pin Map

Color Map
2 TRD0- Orange
3 TRD1+ White/Green
4 TRD2+ Blue
5 TRD2- White/Blue
6 TRD1- Green
7 TRD3+ White/Brown
8 TRD3- Brown


3.5.3 External Connection Interface

3.5.3.1 Using Single/Multi Mode Optic
1) Connect the DLC/UPC type connector of the Ethernet optic cable to the front port of
the LENA.
2) Install the optic cable connected to the front port of the LENA to the side of the system
along the cable guide, then through the cable entrance hole located on the top side of
the system to the cable rack.
3) When installing the cable within the cable rack section, use spiral sleeve and PVC
channel to protect the cable from external shocks.
4) The optic cable connected to the front port of the LENA will be connected to a Switch
or Router.
To Switch/Router
‘B’
‘A’
Figure 3.17 Single/Multi Mode Optical Cable Installation (1)
Warning for Laser Beam Running through Optical Cables

In the EPC, the laser beam emitting light runs through the optical cable.
The exposure of the laser beam on worker’s eye may cause serious injury so that
it should be handled with care.

Detail ‘A’
[Front View]
LENA LENA
Optic Connector
(DLC/UPC Type)
Optic Cable (Multi/Single mode) To

Switch/Router
Detail ‘B’
PVC Channel
Cable Rack
Spiral Sleeve
Figure 3.18 Single/Multi Mode Optical Cable Installation (2)

Optical Connector
(DLC/UPC-Type)
[LENA Connector]
Optical Cable
(Multi Mode Cable)
[Optic Cable Connector]
Figure 3.19 LENA Connector and Multi Mode Optic Cable Connector
Optical Connector
(DLC/UPC-Type)
[LENA Connector]
Optical Cable
(Single Mode Cable)
[Optical Cable Connector]
Figure 3.20 LENA Connector and Single Mode Optic Cable Connector

3.5.3.2 Using S-FTP (Copper)

1) Connect the RJ-45 connector of the S-FTP cable to the front port of the LENA.
2) Install the S-FTP cable connected to the front port of the LENA to the side of the
system along the cable guide, then through the cable entrance hole located on the top
side of the system to the cable rack.
3) When installing the cable within the cable rack section, use a PVC channel to protect
the cable from external shocks.
4) The S-FTP cable connected to the front port of the LENA will be connected to a
Switch or Router.
To Switch/Router
‘B’
‘A’
Figure 3.21 S-FTP Cable Installation (1)

Detail ‘A’
[Front View]
LENA LENA
Ethernet Connector
(RJ-45)
S-FTP Cable (CAT 5e, 4pair) To

Switch/Router
Detail ‘B’
PVC Channel
Cable Rack
Figure 3.22 S-FTP Cable Installation (2)

[LENA Connector] [S-FTP Cable Connector]
1 8
Figure 3.23 LENA Connector and S-FTP Cable Connector
RJ-45 Pin Map

Color Map
2 TRD0- Orange
3 TRD1+ White/Green
4 TRD2+ Blue
5 TRD2- White/Blue
6 TRD1- Green
7 TRD3+ White/Brown
8 TRD3- Brown


In the case of the S-FTP cable

The RJ-45 connector is assembled to the S-FTP cable in the following steps.
1 2 3
1), 2) Prepare work tools and materials. 3) Insert the marking tube
into the cable.
4 5 6
4) Insert the RJ-45 cap into 5) Remove a 17 mm length of the 6) Push the shield backward and
the cable. sheath then cut the aluminum shield.
7 8 9
7) Cut the shield leaving a length 8) Arrange the cable referring 9) Cut the cable so that the
of 5 mm. to the pin map. length of it is about 12 mm.
10 11 12
10) Insert the RJ-45 modular jack. 11) Make sure that the shield does 12) Insert the cable up to the end of
not intrude into the RJ-45 the RJ-45 modular jack.
modular jack.
13 14
13) Compress the jack using the tool. 14) Complete the work by shrinking the marking tube.
Figure 3.24 Assembling the RJ-45 Connector (for S-FTP Cable)

3.6 Installation Test

After the installation of the system is complete, proceed to the installation test to check the
status of the system. The purpose of this test is to remove problems, which may generate
after the service starts, in advance for stable operation of the system. If there is any
problem, restore the system and fill out the failure column in the checklist below.
The installation test should first start with the power construction test follow by the
construction status checklist below.
Power Construction Test

The power construction test is done as follows:
1) Check that all switches (rectifier and system) are turned off so that the power is not
supplied to system.
2) Turn on the main switch (rectifier and system) of power input.
3) Check if the power is properly supplied.
Table 3.4 Construction Status Checklist
Result
Category Check Items Criteria Remarks
Pass Fail
System System fixing status Horizontal and vertical locations

Installation (vertical and horizontal)
System arrangement status Horizontal and vertical locations
Locking status and standard Visual inspection and magnet

compatibility of test
bolts/nuts/washers
External wiring and other wirings Visual inspection for twist, array
and arrangement
System cable installation status Checking twist, distortion and

installation status
External connector connection Visual inspection to check poor

contact (tightening status)
Other appurtenant work Visual inspection

(Cable duct installation and
others)
Power Equipment’s power cable Visual inspection

Acceptance specification
(Power terminal panel ↔ each
system)
Cabling Status Visual inspection for twisted or

entangled status

Table 3.4 Construction Status Checklist (Continued)
Result
Category Check Items Criteria Remarks
Pass Fail
Power Rectifier circuit breaker Circuit breaker (Visual

Acceptance inspection to check whether a
product with the rated capacity
is installed.)
System power connector - Visual inspection to check

whether the power connector
is connected normally without
separation.
- Inspection for the power
connector shaking status
Damage of cable sheath Visual inspection
System input voltage Measurement by digital meter

(voltmeter)
Board of Board status LED operation status

equipment
Ground Ground line standard Visual inspection

Construction (Ground bar ↔ System)
Ground line cabling status Cabling status check
Termination treatment of the Visual inspection

ground line
Various TAG Power cable tag Visual inspection

Status Ground table tag Visual inspection
Attachment status of the label Visual inspection

for the real-name construction (size, material, etc.)
system
- Indoor: wall side of the gate
side
- Outdoor: inside of the cover
of the distribution box
BLANK-PANNEL Connection Visual inspection

Status
Finish Unused port’s finishing status Visual inspection

Status Cable rack bolt’s connection Visual inspection
status
Status of inside/outside of the Visual inspection

system and vicinity of the base
station
General
Opinion

3.7 Replaceable Lithium Battery

There is risk of explosion if battery is replaced by an incorrect type.
Dispose batteries according to the instructions.

As shown in the figure below, remove the battery by pushing the latch of the battery case
slightly with your nails.
When you insert a new battery, make sure that (+) pole is oriented toward the upper
direction to prevent the polarity from being reversed (see the figure below).
In addition, use CR2032 (SONY or Panasonic) batteries.
Figure 3.25 Replacing Lithium Battery


ABBREVIATION
E
EMI EMS Interface
EMS Element Management System
eNB evolved NodeB
EPC Evolved Packet Core
G
GE Gigabit Ethernet
GW Gateway
L
LEDA LTE EPC Data processing board Assembly
LEMA LTE EPC Management board Assembly
LENA LTE EPC Network interface board Assembly
LESA LTE EPC Signaling interface board Assembly
M
MME Mobile Management Entity
P
PDP Packet Data Protocol
P-GW PDN Gateway
R
RAID Redundant Array of Independent (or Inexpensive) Disks
S
S-GW Serving Gateway
© SAMSUNG Electronics Co., Ltd. I

ABBREVIATION
II © SAMSUNG Electronics Co., Ltd.

EPC
Installation Manual
©2010 Samsung Electronics Co., Ltd.

All rights reserved.
Information in this manual is proprietary to SAMSUNG

Electronics Co., Ltd.
No information contained here may be copied, translated,
transcribed or duplicated by any form without the prior written
consent of SAMSUNG.
Information in this manual is subject to change without notice.

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Document Content and Organization

CHAPTER 1. Before Installation

CHAPTER 2. Installing System

CHAPTER 3. Connecting Cables

© SAMSUNG Electronics Co., Ltd. I

00 08. 2010. First Edition

II © SAMSUNG Electronics Co., Ltd.

© SAMSUNG Electronics Co., Ltd. III

Warning for Laser Beam Running through Optical Cables

Connecting Ground Cable

Protection gloves and goggles

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Handling the Power Cable

Cautions while Cleaning Power Supply

DC Power Cable Connection

Precautions for Measuring Insulation Resistance

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Storing and Transportation

Avoid Overloading a Crane

Installing in a restricted area

Cautions while Cleaning the Rack

Replacing Lithium Battery

Do not Work by Yourself

Cable Work Sequence

California USA Only

This Perchlorate warning applies only to primary CR (Manganese Dioxide)

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SAFETY CONCERNS III

CHAPTER 1. Before Installation 1-1

1.1 EPC Configuration............................................................................................................ 1-1

1.2 Specifications ................................................................................................................... 1-3

1.3 Cautions for Installation ................................................................................................... 1-5

1.4 Pre-survey......................................................................................................................... 1-7

1.5 Installation Tools .............................................................................................................. 1-8

CHAPTER 2. Installing System 2-1

2.1 Installing Procedure of System ........................................................................................ 2-1

2.2 Foundation Work .............................................................................................................. 2-2

2.3 Unpacking and Transporting ............................................................................................ 2-5

2.4 Fixing System ................................................................................................................... 2-8

2.5 Connection between Systems........................................................................................ 2-10

2.6 Installing Side Covers..................................................................................................... 2-12

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2.7 Detaching Door ...............................................................................................................2-13

2.8 System Leveling..............................................................................................................2-14

2.9 Insulation Test.................................................................................................................2-15

CHAPTER 3. Connecting Cables 3-1

3.1 Work Flow for Cabling ......................................................................................................3-1

3.2 Cabling ..............................................................................................................................3-4

3.3 Grounding .........................................................................................................................3-5

3.4 Power Construction ........................................................................................................3-13

3.5 External Interface Construction......................................................................................3-18

3.6 Installation Test...............................................................................................................3-31

3.7 Replaceable Lithium Battery...........................................................................................3-33

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Figure 1.1 EPC Configuration ............................................................................................ 1-1

Figure 2.1 Procedure to Install the System ......................................................................... 2-1

Figure 3.1 Work Flow for Cabling ....................................................................................... 3-1

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Figure 3.22 S-FTP Cable Installation (2) ...........................................................................3-28

Table 1.1 EPC Size and Weight..........................................................................................1-3

Table 2.1 Unpacking Sequence List....................................................................................2-7

Table 3.1 RJ-45 Connector Pin Map .................................................................................3-20