Exfibro ltda. Tel.

225892934

exfibro Ltda. Lo Boza 8515 Renca

Santiago - Chile

DESIGN CALCULATIONS

Project : AGUAS ANTOFAGASTA

DESCRIPTION 2500 MM I.D. x 2400 mm. SS/TT/FB

REFERENCE "2019-10620 Suministro, fabricacion y transporte

de estanques PRFV para almacenamiento de
Cloruro Férrico, PFCT Calama"

EQUIPMENT No. : TKs 10M3 Tipo 1 y Tipo 2

PURCHASE ORDER No. : CONTRATO XXXXXX

PROJECT 10 TKs 10M3 Planta Filtros Cerro Topater

EXFIBRO JOB No : EX19030

* NOTE :

DESIGN CONDITIONS
Positive Pressure 0 Kg/ cm2 Safety Factor,Pos.Pres. 10
Vacuum Pressure 0,000 Kg/cm2 Safety Factor,Vac.Pres. 5
Specific Gravity 1,480 Safety Factor,Ax.Buckling 5
Temperature 50 Deg. ºC Strain,Maximum .001 mm/mm
Physicals Ret. Factor 1 Deflection,Maximum 0.5% of Span
Wind Load without Gust 0,010 Kg/cm2 Resin System Vinilester
Wind Shape factor 0,7 Liner ASME RTP1
Seismic Zone (UBC) / Nch 4 2 Liner Thickness (Min.) 2,5 mm.

DATE REV CHANGE LOG ENGR. PAGE

05-ago-2019 A ------ J.A.F. 1 OF 18
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transportREV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 2

STRAIGHT SHELL --- POSITIVE PRESSURE

D := 2500 mm Diameter, Inside H ss := 2400 mm Heigth,Straight Shell

spgr := 1,480 Specific Gravity HTopHd := 424 mm Heigth,Top Head
P pos := 0,000 Kg/cm2 Pressure, Positive H Liq. := 2100 mm Operation Heigth

Phy := 1,00 Physicals Retention

T1 str := 3,0 mm Thk, Structural S1(Hoop) := 1421 Kg/cm2 Stress,Tensile Ult.

at 4,85 m Strain 1%
T2 str := 5,5 mm Thk, Structural S2 (Hoop) := 1421 Kg/cm2 Stress,Tensile Ult.
at bottom Strain 1%
Lamination Analysis Method ASME RTP1 ( Mandatory Appendix M-3 )

o Find Maximum Allowable LIQUID HEIGHT for Each Tstr

( 2*Phy*S1*T1str ) P pos
H1 liq := --------------------------------------- - --------------------------- = 115 cm USE T1= 3,0 +2,5mm Ch.B.
( 0.001 kg/cm3*spgr*D*Fpos ) (0.001*kg/cm3*spgr) mm

( 2*Phy*S2*T2str ) P pos
H2 liq := --------------------------------------- - ---------------------------- = 210 cm USE T2 = 5,5 +2,5mm Ch.B.
( 0.001 kg/cm3*spgr*D*Fpos ) (0.001*kg/cm3*spgr) mm

====> S F := 20,00 Safety Factor > 10 (RTP-1)

REF : (1) RTP-1-2017 3A-2013

 JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 3

ASME RTP1-2013 LAMINATION ANALYSIS METHOD

CILINDRICAL SHELL AT BOTTOM
Df 2560 Kg/m3 0,0926 Lb/in3 E-Glass
Dr 1060 Kg/m3 0,0383 Lb/in3 Palatal A430
F.Winding 65(+,-), 225 Yd/lb; Strands/in = 10,16

LAYER PHYSICAL PROPERTIES

GLASS FIBER CONTENT PER SQUARE FOOT, ( K ) FOR EACH LAYER OF LAMINATE

LAYER Qty K, lb/sq ft Kg/m2

M 1 1,5 oz/sq ft 0,0938 0,4571

M 1 1,5 oz/sq ft 0,0938 0,4571
m 1 0,75 oz/sq ft 0,0469 0,2286
(+-65) 2 225 Yd/Lb 0,7225 3,5229
Totals 0,957 4,6657

LAMINATE PHYSICAL PROPERTIES

Vk = K / ( 144 tk Df )
Glass Volume Fraction and Density
Dk = Vk Df + ( 1- Vk ) Dr

LAYER Qty. Tk K Vk Dk tk * Dk
in mm ( Lb/sq ft ) (Kg/m2) lb/cu.in lb/sq. In

M 1 0,0390 0,9906 0,09375 0,457 0,18026 0,04813 0,00188

M 1 0,0390 0,9906 0,09375 0,457 0,18026 0,04813 0,00188
m 1 0,0195 0,4953 0,04688 0,229 0,18026 0,04813 0,00094
(+-65) 2 0,118 2,9972 0,72249 3,523 0,45914 0,06326 0,00746

Totals 0,2155 5,47 0,95686 4,666 0,01216

Table M3-2 Layer Properties

z= ∑ Ek tk Zk / ∑ Ek tk Ik = tk^3/12 + tk ( z - zk )^2

Tensile Modulus = ∑Ek tk / t Flexural Modulus = Ek Ik / ∑Ik Shear Modulus = ∑Gk tk / t

Poisson`S Ratio = ∑ Ek tk ‫ע‬k / Ek tk

t z E E G r r
LAYER Qty. Axial Hoop Axial Hoop
in in psi psi psi
M 1 0,039 -0,08825 1,20E+06 1,20E+06 4,50E+05 0,340 0,340
M 1 0,039 -0,04925 1,20E+06 1,20E+06 4,50E+05 0,340 0,340
m 1 0,0195 -0,02 1,20E+06 1,20E+06 4,50E+05 0,340 0,340
(+-65) 2 0,118 0,04875 1,45E+06 2,70E+06 8,30E+05 0,290 0,540

0,2155 in
5,47 mm
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 4

Axial Direction
Layer Et Etz Etr Gt Z ( Z - z )^2 I EI
M 46800 -4130 15912 17550 0,0050 0,0087 0,0003 413
M 46800 -2305 15912 17550 0,0050 0,0029 0,0001 144
m 23400 -468 7956 8775 0,0050 0,0006 0,0000 15
(+-65) 171100 8341,125 49619 97940 0,0050 0,0019 0,0004 526

Totals 288100 1438 89399 141815 0 0 1098

Hoop Direction
Layer Et Etz Etr Gt Z ( Z - z )^2 I EI
M 46800 -4130 15912 17550 0,0198 0,0117 0,0005 552
M 46800 -2305 15912 17550 0,0198 0,0048 0,0002 229
m 23400 -468 7956 8775 0,0198 0,0016 0,0000 38
(+-65) 318600 15531,75 172044 97940 0,0198 0,0008 0,0002 637

Totals 435600 8628,75 211824 141815 0,0198089 0,000919 1456

Table M3-4 Summary Table of laminate Properties

Property Value

Thickness 0,2155 in 5,47 mm

Glass Content (weight) 0,547 0,547
Density 0,056 lb/ cu in 1559 Kg/m3
Weight 1,751 lb/sq ft 8,54 Kg/m2

Axial Tensile Modulus 1336891 psi 94015 Kg/cm2

Axial Flexural Modulus 1308078 psi 91989 Kg/cm2
Hoop Tensile Modulus 2021346 psi 142148 Kg/cm2
Hoop Flexural Modulus 1584990 psi 111462 Kg/cm2

Shear Modulus 658074 psi 46278 Kg/cm2

Axial Poisson´s Ratio 0,3103 0,3103
Hoop Poisson´s Ratio 0,4863 0,4863
Axial z 0,0050 in 0,127 mm
Hoop z 0,0198 in 0,503 mm
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transpor REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 5

STRAIGHT SHELL --- WIND BUCKLING

D := 2500 mm Diameter ,Inside q z := 0,010 Kg/cm2 Wind Pressure

D ext := 250 mm Diameter Extension G z:= 1 Gust Factor
T base := 5,47 mm Thickness,Str. Shell at Base C f:= 0,7 Shape Factor
Eff := ( Eaf Eht )^0,5 = 114350 Kg/cm2 Comb. Modulus, Str. Shell W vessel := 568 Kgs. Weigth, Vessel
H top := 424 mm Height, Top Head T flatbtm := 9,5 mm Thk,Flat Btm(Wgt Calc,ONLY)
H ss := 2400 mm Height, Str. Shell Phy := 1 Physicals Retention

Dynamic Loads Static Loads

0 Kgs. Radial Load 0 Kgs. Motor
0 Kgs. Axial Load 0 Kgs. Reductor
0 Kg*cm Bend. Mom. 0 Kgs. Mixer & Shaft
0 Kg*cm Torsional Mom. 0 Kgs Hand Rail
0 Kgs.

D
H tot := H top + H ss r : = ------ r := 1250 mm
2
H tot := 2824 mm Height ,Total
Kg D^2
W flatbtm := 1600 * -------- * T flatbtm * PI *( ------ ) o Wind force
m3 4

W flatbtm+Anch.+S.J := 200 Kgs. Weight, Flat Btm F wind := (q z*G z*C f)*(D+Dext) *H tot = 554
Kgs.

o Bending Moment o Bending Stress

F wind * H tot M wind + Bend. Mom.

M wind :=------------------------ = 78267 Kg-cm S wind := ------------------------- = 2,91 Kg/cm2
2 PI * r^2 * T base

o Compressive Stress, Weight o Total Stress

W vessel+Cap + Ax. Load - W flatbtm

S comp :=----------------------------------------- = 0,856 Kg/cm2 S tot := S wind + S comp = 3,77 Kg/cm2
PI * D * T base

o Check Critical Buckling Stress o Compute Safety Factor

0.3 * E base * T base * Phy S cr
S cr :=---------------------------------------- = 150,2 Kg/cm2 SF := ----- = 39,9 OK > 5
r S tot

For Base of Lam. Shell

USE T1 5,5 mm
+2,5 Ch. Ba

REF : (1) ASME RTP-1-2013 3A-400,nm-3; (2) ANSI A58.1 [SSWIND]

 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y t REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 6

D= 2500
H= 2100

D/H 1,190 H/D = 0,84

MASAS EFECTIVAS

W1 / Wt = 1 - 0,218 x D/H para D/H < 1,333

W1 / Wt = α para D/H > 1,333

0,866 x D/H

α= e 0,866xD/H - e -0,866xD/H 0,774 W1 / Wt = 0,740

e 0,866xD/H + e -0,866xD/H

W2 / Wt = 0,23 x D/H x α1 W2 / Wt = 0,273

α1 = e 3,67*H/D - e -3,67*H/D 0,996

e 3,67*H/D + e -3,67*H/D

ALTURAS DE CENTROS DE ACCION

X1 / H = 0,5 - 0,093999 x D/H para D/H < 1,333

X1 / H = 0,375 para D/H > 1,333 X1 / H = 0,388

X2 / H = 0,0006 x (D/H)^4 - 0,0139 x (D/H)^3 + 0,1083 x (D/H)^2 - 0,3653 X(D/H) + 1,0042 para D/H < 4

H2 / H = 0,5725 - 0,0075 x D/H para D/H > 4

X2 / H = 0,701

FACTOR k

k = 0,578 /( α1 )^0,5 k = 0,579

 JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabrica REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF 0 PAGE 7

VERIFICACION SISMICA SEGUN Nch 2369 y API STANDARD 650

M=I(CiWsXs+CiWrHt+CiW1X1+CcW2X2) V=I(CiWs+CiWr+CiW1+CcW2)

M: Momento volcante en el fondo del manto del estanque

V: Corte Basal en el fondo del manto del estanque
Z: Coeficiente de la zona Sísmica ( para zona sísmica 2, Z=2 )
I: Factor de importancia del estanque
Ci y Cc: Coeficientes fuerza sísmica lateral
Ws: Peso total del manto del estanque
Xs: Centro de gravedad del peso Ws
Wr: Peso del techo
Ht: Altura total del manto del estanque.
W1: Peso de la masa efectiva del contenido que se acelera junto con el estanque.
X1: Altura de aplicación de la fuerza lateral C1W1
W2: Peso de la masa contenida que se acelera según su primer modo de vibrar.
X1: Altura de aplicación de la fuerza lateral C2W2
R: Factor de modificación de respuesta
ξ: razón de amortiguamiento
Ao =Aceleración efectima máxima para zona 2 = 0,30 g

Z= 2,00
I= 1,20
Ws= 215 KGS
Xs= 96,0 CM
Wr= 63,8 KGS
Ht= 240 CM
tabla 5.5 norma ξ= 0,02
tabla 5.6 norma pto 7.5 R= 3,00

Masas efectivas W1 Y W2 del contenido del estanque

Sean Wt: peso total del contenido del estanque Wt= 15256 KGS
D: diámetro nominal del estanque D= 250 CM

(Ec. Vosniak)
W1/Wt= 0,740 W1= 11297 KGS
W2/Wt= 0,273 W2= 4160 KGS
X1/H= 0,388 X1= 81,5 CM
X2/H= 0,701 X2= 147,1 CM

Coeficientes de fuerzas laterales NCh 2369

Modo Impulsivo:
Coeficiente sísmico máximo norma reducido zona 2 Cmax.= 0,30 tabla 5,7 Nch 2369
Cmín. > 0,25 Ao / g = 0,1 < 0,4 O.K

Modo Convectivo: T= 1,66 API 650

T: período del primer modo de vibrar T=k*D^(1/2) k= 0,579 sec. API 650
ξ= 0,005 11.8.8 Nch2369
n= 1,33 Suelo tipo II : Nch2369
T* = 0,35 Suelo tipo II : Nch2369
Cc = 2,75*A0/gR * (T* / T )^n * (0,05/0,005)^0,4 Cc= 0,12 Nch2369
Cc mín = 0,1 Ao / g = 0,04 < 0,12 O.K

V=I(CiWs+CiWr+CiW1+CcW2) M=I(CiWsXs+CiWrHt+CiW1X1+CcW2X2)
V= 6138 KGS. M= 544825 kg*cm
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transp REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF "2019-10620 Suministro, fabricacion y transporte PAGE 8

STRAIGHT SHELL --- SEISMIC BUCKLING ( at bottom)

D := 2500 mm Diameter,Inside W vessel := 568 Kgs. Total Weight
T flatbtm := 9,5 mm Thk,Flat Btm(Wgt calc,ONLY) W cont := 15256 Kgs. Weight, Contents
T base := 5,47 mm Thickness,Str.Shell at Base I := 1,2 Importance Factor
Eff := ( Eaf Eht )^0,5 = 114350 Kg/cm2 #¡REF! Z := 0,4 Zone Seismic Factor
Phy := 1 Physicals Retention 0 Kgs. Weight, Agit.y estr.
H ss := 2400 mm Total Height UBC ZONES 1 2A 2B 3 4
Z .075 .15 .20 .30 .40

Dynamic Loads Static Loads

0 Kgs. Radial Load 0 Kgs. Motor
0 Kgs. Axial Load 0 Kgs. Reductor
0 Kg*cm Bend. Mom. 0 Kgs. Mixer & Shaft
0 Kg*cm Torsional Mom. 0 Kgs Platform
0 Kgs.

H cg := 0.427 * Hss = 888 mm Height, Center of Gravity W tot :=W vessel + W cont = 15824 Kgs.

Dm
r := ------- r := 1255,5 mm o Lateral Seismic force (1)
2
V := 6138 Kgs.

o Bending Moment o Bending Stress

M seismic + Bend. Mom.
M seismic= V * H cg = = 544825 Kg*cm S seismic := ------------------------------ = 23,0 Kg/cm2
PI*r^2*T base

o Compressive Stress, Weight o Total Stress

W vessel+Cap + Ax. Load - W flatbtm

S comp :=--------------------------------------------- = 0,86 Kg/cm2 S tot :=S seismic + S comp = 23,8 Kg/cm2
pi * D * T base

o Check Critical Buckling Stress o Compute Safety Factor

0.3 * E base * T base * Phy S cr
S cr :=------------------------------------------- = 150 Kg/cm2 SF :=------------ = 6,27 > 5 (RTP-1)
r S tot

USE 5,47 mm
+Ch.Barrier

REF : (1) UBC Code ; (2) ASME RTP-1 2013, 3A-400, NM-3
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabri REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF 10 TKs 10M3 Planta Filtros Cerro Topater PAGE 9

ASME RTP1 SEISMIC BUCKLING VERIFICATION( at bottom) USING:

Design of Cylindrical Shells under Combined Axial Loads ( 3A-222 )
MA = 0 Kgf cm MA " bending moment resulting from operating loads"

D = 2500 mm Inside Diameter

F1 = 10 > 10 O.K. Required by ASME RTP1 as Safety Factor for Stresses.

Sa = 940,15 Kgf / cm2 Ultimate Axial Tensile Strength ( 1% Strain Axial Tensile Mod.)

Pe = 0 Kgf /cm2 External Pressure

FA = 368 Kgf Axial Compressive force From Operating Loads

Eht = 142148 Kgf/cm2 Hoop Tensile Modulus

Eaf = 91989 Kgf/cm2 Axial Flexural Modulus

F2 = 5 > 5 O.K. Required by ASME as Safety Factor for Buckling Stresses

Eeff = (Eaf * Eht )^0,5 = 114350 Kgf / cm2

FB = 0 Kgf

B.- For shells under combined axial compressive Operating loads

   
   
t1 =  MA +  FA +P ⋅ D
 D   Sa    Sa   S 
2 e

 Π   Π ⋅ ⋅  

   F  
 D 
F1  
4 a 
  2   1     F1 
t1 = 0,00 cm

0,5
   D 
   F2   
(M A )  2
t 2 =  
FA
+ Pe ⋅  ⋅ 
D
+
 2
(Π ⋅ D ) 4   0,3 ⋅ E eff 
  Π ⋅  
D
  
   2    
t2 = 0,09 cm
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabri REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF 10 TKs 10M3 Planta Filtros Cerro Topater PAGE 10

C.- For shells under combined axial compressive loads resulting from operating loads and wind,
snow, or seismic loads :

MB = 544825 Kgf cm Total Seismic Moment ( Page 8) "Mch2369 API650":

No se puede mostrar la imagen en este momento.

   
  
 (M A ) + (M B )   FA + FB  + Pe ⋅
D
t3 = +
 D   Sa   Π ⋅ D ⋅ Sa  S 
2

Π ⋅   4⋅ a 
 ⋅ F   

  
  F1  F1 
 2  1 

t3 = 0,1 ( con F1 = 10 )

No se puede mostrar la imagen en este momento.

0,5
    D  
   F2 ⋅   
 (M + M ) F + F   
=  ⋅
D 2
t4 A B
+ A B
+ Pe ⋅
 2
(Π ⋅ D )   0,3 ⋅ E e f f
 Π ⋅ 
D 4
    

   2   
 

t4 = 0,46 ( con F2 = 5 )
 JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transporte REV A
DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 11

KNUCKLE RADIUS CALCULATION

D := 2500 * mm. Tank Diameter Tl:= 25 * mm. Ledge Thickness
Hliq:= 2100 * mm. Liq. Tank Height El:= 330000 *Kg/cm2 Ledge modulus
S.G.:= 1,480 Specific Gravity Kr:= 50 *mm. K nuckle Radius
Ea:= 94015 *Kg/cm2 Axial Tensile Mod. Tk:= 12 *mm. Knuckle Thickness
Es:= 142148 *Kg/cm2 Hoop Modulus Ek:= 70000 *mm. Knuckle Modulus
Ts:= 5,47 * mm. Shell Thickness V := 0,3 Poissons Ratio
WT = 368 Kgs. Tank wall and accs.
P := 0,31 *Kg/cm2 Press. At knuckle

P d

a) Moment Due to Radial Strain: Kr

M1
L
Hoop stress= P*D / (2*t) = Sh = 12,7 Total Thickness= t= Ts+Tl = 30,5 mm

Effective hoop modulus = Eh =(Ts/t)*Es + (Tl/t)*El = 296258 (Kg/cm2)

Radial Deflection ... = d = D*Sh/(2*Eh) = 0,005 (cm)

Lenght of Knuckle... = L = PI * Kr / 2 = 7,85 (cm)

Moment of Inertia ... = I = Tk^3/12 = 0,1440 (cm4)/cm

Cantilever Eq. Load ..... = W = 8*Ek*I*d / L^3 = 0,90 (Kg.)/cm

Bending Moment ..... = M1 = 1.3*W*L / 2 = 4,57 (Kg-cm)/cm

b) Moment Due to Liquid wt.:

P
M2

Bending Moment ...... = M2 = P * Kr^2 / 2 = 3,89 (Kg-cm)

c) Moment Due to Tank weight: Q

18-12-2017 P 1 OF 17
M3

Bending Moment ...... = M3 = Q / (Pi*D) * Kr = 2 (Kg-cm)

TOTAL MOMENT... Mt = M1 + M2 + M3 = 10,80 (Kg-cm)

REQUIRED KNUCKLE THICKNESS = (6 * Mt/140)^0.5 = 0,7 (cm) O.K if < Tk

c) Length of taper to react Moment Mt :

L = ( 2 * Mt / P )^0,5 = 8,3 cm
Mín.
L
USE 15 mm HLU
Tk

REF: (1) ASME RTP-1-2013, 3A-460. NM-4 (2) R.J.Roark "Formulas for Stress and Strain"
 JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transporte REV A
DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 12

AXIAL BENDING OF SHELL AT LEDGE :

(Ref: Roarke 4th.Ed. pag.302 case 13)

Y = ( 3*(1- u^2)/(R^2*Ts^2) )^0.25 = 0,155

Transition Shell Length : X =4/Y ===> X= 26 (cm)

Ledge Height..... c = 10 (cm) ; Ledge Thickness = Tl = 2,5 (cm)

Area of Ledge ..... A = c * Tl = 25 (cm2)

Bending moment at Ledge : Mo = ( P / ( 2 * Y^2 ) (A / ( A + Ts * c + ( 2 * Ts / Y ))

Mo = 4,3 (Kg-cm)

Required shell thickness at ledge (Tr) :

Allowable Axial stress Sa = 0.001 * Ea = 94,01 (Kg/cm2)

(From Exfibro internal Data and more conservative than Basic minimum axial propertiesI)

Tr := ( 6 * Mo / Sa )^0.5 = 0,52 (cm)

Transition to normal thickness over : 25,7 (cm)

REF: (1) Formulas for stress and Strain (R.J.Roark Ed. Mc Graw Hill)
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 13

DESIGN OF BASE RING & ANCHOR DOG F

Inside diameter of vessel (mm) ...... d = 2500 H

Load P diameter (mm)..... Dl = 2526 I.D
Load P Radius (mm)..... R = 1263,0
Bolt Circle (mm)....... BC = 2656 P
Distance from load P to bolt (mm).. "a" = 65 a b h
Distance from bolt to "A" (mm)...... "b" = 102 Kr
Bending Moment at Base (Kg-cm).. M = 544825
Vessel weight (Kg)....... = W = 568
Design Pressure (KG/cm2).... "p" = 0
Number of anchor bolts...... N = 8
R= 591,6

Load on Anchor Bolt

Msr = W * D / 2 = 70964 (Kg-cm) Mt = M - Msr = 473861 (Kg-cm)

IF X = fb * t = Mt / (PI * R^2 ) = 9 (Kg/cm) Y =p*d/4 = 0

P = PI * D * ( X + Y ) / N = 928 ( Kg.) F = P * (a + b) / b = 1520 (Kg.)

Total moment at Base = Mt = 473861 (Kg-cm)

Load in Bolt ..................= F = 1520 (Kg.) (Seismic Force amplificación 0,5 R ==> F = 2280 Kgs )
Allow. Load for bolts 1 " Dia. A 36
Load per anchor Dog ............ = P = 928,4 (Kg / dog)

Bending in anchor Dog : Shear on anchor Ledge :

Actual Width of dog ......B = 10 (cm) Ledge height ...h = 10 (cm)

Height of dog .....H = 2 (cm) Total Dog width ..... B = 10 (cm)
Bending Moment .....Md =F*a*b/(a+b) = 9051 (Kg*cm) Bearing Stress = R / (B*T) = 34,8 Kg / cm2
Section Modulus .... S =B*H^2/6 = 6,67 (cm3) Shear Area A = B*h+h*h = 200 (cm2)
Bending Stress ......fb = Md / S = 1357,71 (Kg/cm2) Shear on Ledge T = P/A = 4,64 (Kg/cm2)

Allowable Stress for C. steel 1450*1.33 (Kg/cm2) = 1929 OK. Allowable shear is 14 (Kg/cm2) per ASME RTP1

REF: (1) ASME RTP-1-2013, 3A-460. NM-4

 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transp REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 14

DESIGN OF BASE SHEAR PLATES

Inside diameter of vessel (mm) d= 2500 I.D

Total base shear Vb = 6138
Bending Moment at Base (Kg-cm) M = 544825
Lateral Wind force Wl = 554 Kr
Total weight (Kgs.) Wt = 15256
W vessel = (Kgs.) Wv = 568 20 mm
Number of anchor bolts...... N = 8

Number of anchor shear plates Np = 8

(100 mm Width)

The minimum coef. of friction required on the base due to seismic:

Cfs = Vb / W = 0,402

The minimum coef. of friction required on the base due to Wind:

Cfw = Wl / Wv = 0,977

The actual coef. (static friction) for FRP-Concrete on the bottom is 0,35 > Cfs < Cfw

For safety reasons are included 8 perimetral metal shear plates designed to absorb the total base shear.

R
Vb = R * (2*cos 67,5º + 2*cos 22,5º) Vb = R * (1*cos 0º + 2*cos 45º)

R R = Vb / (2 cos 67,5 + 2 cos 22,5 ) = R = Vb / (1 cos 0 + 2 cos 45 ) =

45º 15º R= 2349 Kgs R= 2543 Kgs

Vb Ultimate compression strength of FRP = 1400 kg/cm2

Minimum req. Area of FRP = 18,16 cm2 ( S.F =10)

R

Radial Clearance "D" :

FRP - Linear expansion Coef. = λ = 2,50E-05 mm/mm °C

Max. Dif. Temperature = ΔT = 40 °C

External Diameter = De = 2563 mm

Diam. Thermal expansion = De * λ * Δ T = 2,56 mm

 JOB EX19030 DATE 05-ago-2019
exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y transporte REV A
DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.
REF PAGE 15

H
H/2
LIFT LUG DESIGN : F

D := 2500 mm. Tank Diameter

H := 2400 mm. Tank Height
Wt = 568 KGS.
F := WT* (H/2) / H 284 KGS. Wt

x2
Height of lug h:= 40 (CM)
w
Lenght of lug L:= 40 (CM)
Bar Width x1 : = 10 (CM) Fmax.
t2
Bar Thickness t1 : = 0,6 (CM) F
Bar Width x2 : = 10 (CM) t1
Feq
Bar Thickness t2 : = 0,6 (CM)
Overlay Width w:= 10 (CM)
x 2(MTM)
L x1
2/3L

Considering :

Mo = F * h = ( 2 / 3 ) * FEQ * L AND FEQ = (Fmax / 2 * L / 2 ) Feq

Fmax.
The maximum Bond shear. Tau = Fmax. /w
h
6*F*h
Tau = Maximun Bond Shear = ------------ = 4,26 kg / cm2 O.K if < 14 kg / cm2
L^2 * W ASME RTP1

Bending Strees in Bar 1 ............ :

t1 * x1^2 Mo
S1 = -------------- fb1 = ------------- = 1135 kg / cm2 O.K
6 S1

Bending Strees in Bar 2 ............ :

t2 * x2^2 Mo
S2 = -------------- fb2 = ------------- = 568 kg / cm2 O.K
6 2 * S2

Allowable Stress for C. steel 1450*1.33 (Kg/cm2) = 1929 OK.

REF: (1) ASME RTP-1-2013, 3A-460. NM-4 (2) R.J.Roark "Formulas for Stress and Strain" [
 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricacion y trans REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 16

REINFORCEMENT OF CIRCULAR OPENINGS

tr = V M K Tt - M ( Tc - Tt )

D = 2500 mm Vessel inside Diameter

K= 1 For nozzles >= 6 in or d / 6 for nozzles < 6 in
M = 1,35 For type I or II laminates = 1 and M = σ / 1055 for type X laminates
σ = 1421 Kg/cm2 Hoop Tens. Ult. Strenght for cylinder ( 0,01 Eht)
T = 5,47 mm Vessel wall thickness
tr = X reinforcement thickness
V = 1 For internal pressure
V = 0,5 For external pressure
Tc = 5,47 mm Calculated wall thickness for shell
Tt = 5,47 mm Theoretical wall thickness for shell
Tc = 6,00 mm Calculated wall thickness for head
Tt = 6,00 mm Theoretical wall thickness for head
d = nozzle large hole dimension
dr = Outer Diam. Reinforcing laminate.

For cylindrical shell: For upper dished head:

MK d (mm) dr (mm) tr (mm) MK d (mm) dr (mm) tr (mm)

RTP1
MH 500 1000 7,4 VENT 110 300 3,0
ALI 110 300 5,3
DES 110 300 5,3
NIV 25 200 1,3
NIV 25 200 1,3

REF: (1) ASME RTP-1-2013, 3A-700 [ ]

 JOB EX19030 DATE 05-ago-2019

exfibro ltda. CUST Project : "2019-10620 Suministro, fabricaci REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 17

DESIGN FOR 250 LB CONCENTTRATED LOAD ON A TORISPHERICAL HEAD

NOMENCLATURE
D = Tank Diameter in = 98,4 2500 mm
F= Design Factor = 5 (If load is intermitent and temporary)
G = Stress Function, lb From NM11-1 RTP1 table
P = Design Pressure, psi = 0
R = Inside crown radius, in = 98,4 (R=D)
Su = Ult. Tensile Strength, psi = 15000
S1 = Stress on the upper Surface, psi = To be calculated
S2 = Stress on the lower Surface, psi = To be calculated
t = Thickness of the crown, in = 0,25 6,35 mm

I .- UPPER SURFACE
0,5
a) Calculus of ( R t ) = 4,96

b) From Fig. NM11-1 G = -180 Comp. Stress

c) S1 = G / t ^2 = -2880 psi

d) Su / F = 3000

e) S1 + P R / t = -2880 psi < Su / F = 3000 O:K

II .- LOWER SURFACE
0,5
f) From Fig. NM11-1 for ( R t ) = 4,96 G= 95

g) S2 = G / t ^2 = 1520 psi

h) Su / F = 3000

i) Due to internal pressure = 0 ; S2 + P R / t = S2 = 1520 psi < 3000 psi

O.K.

REF: (1) ASME RTP-1-2013 NM4-520

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exfibro ltda. CUST Project : "2019-10620 Suministro, fabri REV A

DESC 2500 MM I.D. x 2400 mm. SS/TT/FB ENGR J.A.F.

REF PAGE 18

ANEXO Pernos Anclaje

NOMENCLATURA

Fu = Tensión de Ruptura del acero del Perno de Anclaje

Fv = Tensión Admisible de Corte del acero del perno de Anclaje
Ft = Tensión Admisible de tracción del acero del Perno de Anclaje
D = Diámetro del perno de Anclaje
Ag = Area de la sección del Perno de Anclaje
At = Area de tracción del Perno de Anclaje
V= Corte basal
W= Fuerza de empuje

W= 18.239 kg
Nº pernos 8

F perno = 2.280 kg 2,28 Ton.

V= 6,14 Ton.

Nº pernos activos 3,00 ( 1/3 del total )

Características Acero Pernos de Anclaje Fu = 4.240 Kg/cm2

Para Acero A - 36 Ft = 0.33*Fu = 1.399,2 kg/cm2
Fv = 0.17*Fu 720,8 kg/cm2

Reacciones Máximas/Perno: Diámetro Pernos = 1,00 pulg

T = 2,28 t/Perno
V = 2,05 t/Perno

Tensiones de Trabajo: Ag = 5,07 cm2

ft = 599,9 kg/cm2 < Ft O.K.

fv = 403,8 kg/cm2 < Fv O.K.

Tensión Admisible por interacción tracción-corte

según Tabla J3.3 del Manual ASD 9a Edición Ft = 0,43*Fu - 1,8*Fv < = 0,33*Fu

Ft = 525,8 kg/cm2 < 0,33 Fu = 1399,2 kg/cm2 O.K