Académique Documents
Professionnel Documents
Culture Documents
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Scope of this course is to:
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PHASES IN PRODUCT DESIGN
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PHASES IN PRODUCT DESIGN
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PHASES IN PRODUCT DESIGN
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PHASES IN PRODUCT DESIGN
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INGENIERÍA CONCEPTUAL
INGENIERÍA BÁSICA
INGENIERÍA DE DETALLE
INGENIERÍA DE DETALLE
ALCANCES
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ENTREGABLES
Estudio de factibilidad
Ingeniería conceptual
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ENTREGABLES IB
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ENTREGABLES ID
Block diagrams
BLOCK DIAGRAMS
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BLOCK DIAGRAMS
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BLOCK DIAGRAMS
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BLOCK DIAGRAMS
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PROCESS FLOW DIAGRAMS
PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
Main guidelines:
1. Equipment relative proportions to be (indicatively) respected
2. Vessels / columns / reactors to be allined at the same height
(approx. one third of sheet height from bottom)
3. Pumps and compressors to be shown on the same line (below
relevant drums)
4. Equipment relative location to be (indicatively) respected
PFD shall not be strictly representative of real equipment
location on lay-out, but it shall give a first schematic
idea of items and piping arrangement.
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PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
In more details:
• Spare equipment is omitted (e.g. spare pumps)
• Simplified graphic symbol is used for heat exchangers
• Minor equipment (as silencers, condensate pots, etc) is
omitted
• Each stream of the material balance is identified by a
“diamond”
• Instrumentation: only instruments essential to the control of
the process are shown, in a simplified way. No PSV is shown.
• Piping details: none (no manual block valves – except where
needed to clarify the process- no check valves, etc.)
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PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
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PROCESS FLOW DIAGRAMS
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MATERIAL BALANCES
MATERIAL BALANCES
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MATERIAL BALANCES
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PIPING AND INSTRUMENT
DIAGRAM-P&ID
PIPING AND INSTRUMENT DIAGRAM
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PIPING AND INSTRUMENT DIAGRAM
• Control of process
• Process security
• Start-up and maintenance
• Safety and Operability Studies.
• Process Modifications
• Operation of the process
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PIPING AND INSTRUMENT DIAGRAM
EQUIPMENT
• Description.
• Tangent line elevation.
• Main interns
• Details drains, vents, lubrication.
• Equipment list.
• Isolation
• Cleaning connections
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PIPING AND INSTRUMENT DIAGRAM
INSTRUMENTATION
Safety valves
Communication identification
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PIPING AND INSTRUMENT DIAGRAM
PIPELINE
• Numbering of lines
• Reference to the continuation in
other diagrams
• Identification of industrial services
• Special elements of pipe
• Drains.
• Indications of Pipe Arrangement.
• Buried Lines
• Isolations
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Pipe Characteristics
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Why?
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Pipe represent 30% on weight of plant and 15% on
value
Pipeline
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STANDARD
•ANSI:
– English units, world wise used
– Ref. ASME B36.10M for CS pipes
– Ref. ASME B36.19M for SS pipes
•UNI:
– Metric units, rarely used and preferentially in Europe
– Ref. DIN and ASME
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MAIN CHARACTERISTICS:
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THICKNESS
•Calculated
DIN - NE-EN 13480-3:
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THICKNESS
•Calculated
ANSI - ASME B31.1:
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REPASO HIDRAULICA Y CRITERIOS
Para los equipos que contienen líquido se los suma la presión hidrostática al máximo
nivel de líquido que pueda contener en operación
REPASO HIDRAULICA Y CRITERIOS
THICKNESS
•Example!!!
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All international standard define the outside diameter because
this parameter affects all supports and fittings
For hydraulic calculation the key parameter is the inside
diameter, therefore it is important to know how to convert the
calculated ID into the OD and vice versa
The pipe thickness, that fix the ID, is directly related to the
pressure level inside the pipe, in particular the design/test
pressure
For low size pipe small thickness variations can have big impact
in the free area
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DIMENSIONS
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TABLE
• ID vs Identifier/Schedule/Class Table
NPS 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 150 200 250 300 350
Outside [in] 0.840 1.050 1.315 1.900 2.375 2.875 3.500 4.500 6.625 8.625 10.750 12.750 14.000
Diamet [mm] 21.336 26.670 33.401 48.260 60.325 73.025 88.900 114.300 168.275 219.075 273.050 323.850 355.600
STD 15.799 20.930 26.645 40.894 52.502 62.713 77.927 102.260 154.051 202.717 254.508 304.800 336.550
Identif.
XS 13.868 18.847 24.308 38.100 49.251 59.004 73.660 97.180 146.329 193.675 247.650 298.450 330.200
XXS 6.401 11.024 15.215 27.940 38.176 44.983 58.420 80.061 124.384 174.625 222.250 273.050 ---
5 18.034 23.368 30.099 44.958 57.023 68.809 84.684 110.084 162.738 213.538 266.243 315.925 347.675
10 17.120 22.454 27.864 42.723 54.788 66.929 82.804 108.204 161.468 211.557 264.668 314.706 342.900
20 --- --- --- --- --- --- --- --- --- 206.375 260.350 311.150 339.750
CS Schedule
30 16.510 21.844 27.610 41.910 53.975 63.475 79.350 104.750 --- 205.003 257.454 307.086 336.550
40 15.799 20.930 26.645 40.894 52.502 62.713 77.927 102.260 154.051 202.717 254.508 303.225 333.350
Internal Diameter [mm]
60 --- --- --- --- --- --- --- --- --- 198.450 247.650 295.300 325.425
80 13.868 18.847 24.308 38.100 49.251 59.004 73.660 97.180 146.329 193.675 242.875 288.900 317.500
100 --- --- --- --- --- --- --- --- --- 188.900 236.525 280.975 307.950
120 --- --- --- --- --- --- --- 92.050 139.725 182.550 230.175 273.050 300.025
140 --- --- --- --- --- --- --- --- --- 177.825 222.250 266.700 292.100
160 11.786 15.545 20.701 33.985 42.850 53.975 66.650 87.325 131.750 173.050 215.900 257.200 284.175
SS Sched.
5S 18.034 23.368 30.099 44.958 57.023 68.809 84.684 110.084 162.738 213.538 266.243 315.925 347.675
10S 17.120 22.454 27.864 42.723 54.788 66.929 82.804 108.204 161.468 211.557 264.668 314.706 346.050
40S 15.799 20.930 26.645 40.894 52.502 62.713 77.927 102.260 154.051 202.717 254.508 304.800 336.550
80S 13.868 18.847 24.308 38.100 49.251 59.004 73.660 97.180 146.329 193.675 247.650 298.450 330.200
01CS1S 13.868 18.847 24.308 38.100 49.251 62.713 77.927 102.260 154.051 205.003 257.454 307.086 339.750
01CS1U 13.868 18.847 24.308 38.100 49.251 62.713 77.927 102.260 154.051 205.003 257.454 307.086 339.750
Class
01CS1U-U 13.868 18.847 24.308 38.100 49.251 62.713 77.927 102.260 154.051 205.003 257.454 307.086 339.750
01CS2C 11.786 15.545 20.701 38.100 49.251 62.713 77.927 102.260 154.051 202.717 254.508 --- ---
01CS2P-A 13.868 18.847 24.308 38.100 49.251 62.713 77.927 102.260 154.051 205.003 257.454 307.086 339.750
01CS2P-K 13.868 18.847 24.308 38.100 49.251 62.713 77.927 102.260 154.051 205.003 257.454 307.086 339.750
NPS 1-1/4”, 2-1/2”, 3-1/2”, 5”, and 22” shall not be used
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PIPE CHARACTERISTICS
1.8
1.7
1.6
1.5
1.4
OD / NPS
1.3
1.2
1.1
1.0
0.9
0.8
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
NPS
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PIPE CHARACTERISTICS
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Pipe Rating and Fittings
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PIPE RATING
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Rating curves
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Rating curves
Ratings 300 Curves
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CS
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1 1/4 Cr
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P5
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P9
Press [bar]
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SS 304
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25 SS 316 /
317
20 SS 304L /
316L
15 SS 321
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SS 347
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0 50 100 150 200 250 300 350 400 450 500 550
Temp [°C] 62
FITTINGS – ELBOWS AND TEE
FITTINGS - FLANGES
Types
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FITTINGS – MANUAL VALVES
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FITTINGS – CHECK VALVES
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FITTINGS – ELBOWS AND TEE
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THEORY
PARAMETERS
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PRESSURE PARAMETERS
Pressure Drops
If the pressure source is fixed and the final requirement also, then you
must install a minimum diameter to satisfy these needs.
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FLOW PATTERN (MIXED PHASE)
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Expansion Loop on offsite pipeline
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Leq - By Isometric
• From Sketch (detailed calculation): FITTING SPECIFICATION L/D
GLOBE PERPENDICULAR TO RUN 340
• sum all straight length pipe GLOBE Y PATTERN 145
ANGLE 145
• count all types of fittings: GATE 13
PIPE LINE GATE, BALL, PLUG 3
• elbows (standard, long radius VALVES (FULLY OPEN) CHECK VALVES CONVENTIONAL 135
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SOFTWARES
Visual flow
• VISUAL FLOW® is a fluid flow simulator that
aids engineers in the design, modeling and
regulatory documentation of oil & gas flare
networks.
• VISUAL FLOW provides fast, reliable, and
accurate solutions for applications that
range from line sizing and vessel
depressurization to the rating of complex
relief systems. Process and safety
engineers can design, rate, and analyze
processes with this rigorous, steady state
simulator.
• Applications include relief networks, systems
containing any configuration of multiple
flares, relief valves, knock-out drums, and
loops.
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Pipephase
• PIPEPHASE provides a comprehensive and
rigorous modeling capability for steady-
state, multiphase flows in oil and gas
gathering networks and pipeline systems. It
offers the power and flexibility to model
applications ranging from single well
sensitivity analyses of key parameters, to a
multi-year planning study for an entire
production field.
• PIPEPHASE uses proven solution
algorithms, modern production methods and
software analysis techniques to create a
robust and efficient oil field design and
planning tool. With an extensive physical
property data bank, PIPEPHASE covers the
complete range of fluids encountered in the
petroleum industry, including single phase or
black oil, as well as compositional mixtures.
The software may also be applied to single-
component steam or CO2 injection
networks.
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Inplant
• INPLANT is a powerful, steady-state
simulator for designing, rating, and
analyzing plant piping systems. Engineers
can quickly rate and analyze the safety of
plant piping systems using INPLANT.
INPLANT also enables the design of new
piping systems or the upgrade of a wide
variety of existing piping systems.
• Applications range from simple, single pipe
sizing and rating calculations to large,
multiphase fluid piping networks with
complex, nested-loop topology. Relief
system problems involving networks with
single or multiphase fluids at high velocities
or in critical flow can also be solved using
INPLANT.
• INPLANT helps engineers quickly identify
the cause of poor hydraulic performance in
process piping systems and aids in
formulation of cost-effective solutions.
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Others
Hysys
Pipesys
Epanet
Flarenet
Pipeflo
Natasha
Stoner