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FH40-2
FH45-2
FH50-2
Tier 4 Final Engine
FH35 -2/FH40 -2/FH45 -2/FH50 -2
www.komatsu.com Printed in Japan 201503 IP.SIN FH50 Photos may include optional equipment.
WALK-AROUND
FH
FH50-2
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FH35-2/FH40-2/FH45-2/FH50-2
KOMATSU NEW ENGINE TECHNOLOGIES Komatsu's Technologies Achieve an Outstanding Low Fuel Consumption and CO2 Exhaust.
The combination of the high efficiency engine, CLSS and Reduced CO2 emission during high load work
Komatsu's new engine meets the EPA KDOC HST technology proven in construction machinery can The reduced fuel consumption enables reducing CO2
TIER IV final standard NEW provide powerful performance with at most 30% reduc- emissions. In case
KCCV tion on fuel consumption. There are no clutches which of high load work,
The Komatsu SAA4D95LE-6 engine is EPA Tier 4 CO2 emissions
generate a loss in 10.7 ton/year CO2
FH35 -2/FH40 -2/FH45 -2/FH50 -2
Variable flow
turbocharger
30% reduction (FH50-2) on the kind of work.
* Compared to our same class machine with the torque converter meth- Variable engine output control function
od and when tested at our test course.
In actual work, results inferior to the above may be obtained, depending The HST controller senses weight of the load, automati-
on the kind of work. cally sends signal to engine ECM to control engine out-
EGR cooler
put to balance necessary power and reduce fuel
Auto engine shut down function consumption.
Technologies Applied to New Engine Auto engine shut down function is equipped as standard.
Komatsu Diesel Oxidation Catalyst (KDOC) NEW Cooled Exhaust Gas Recirculation (EGR) N EW If the operator applies the parking brake, sets the direc- Average fuel consumption and indicator of
Komatsu has developed a simple and highly efficient die- Cooled EGR system tional lever in the neutral position and leaves the forklift instant fuel consumption N E W
Variable flow
sel oxidation catalyst, which reduces PM and results in recirculates portion turbocharger EGR valve truck but without stopping the engine, the engine is auto-
Support fuel-saving driving. (See page 8)
cleaner exhaust gas. Unlike diesel particulate filter sys- of exhaust gas for matically shut down after a preset time. This feature con-
tem, need for regeneration is eliminated, thus there is no combustion and tributes to prevent unnecessary fuel consumption caused
excess maintenance reduces NOx by needless idling.
required and there is no (Nitrogen oxide) (Engine shutdown time can be set form one minute to
downtime for regeneration. emission, results in five minutes)
High performance silencer cleaner exhaust gas.
EGR cooler
is also integrated and it After cooler
contributes the engine Silencer
noise reduction.
Diesel Oxidation Catalyst
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FH35-2/FH40-2/FH45-2/FH50-2
Gathering the Technologiess Proven in The Exceptional Operability of the HST Provides Exceptional Work Efficiency
Construction Machinery, Called
alled “Electronically -
Shock-free shifting Controlled rolling back on a ramp
controlled Hydro-Static Transmission
ansmission (HST)” and
The HST drive system is continuously variable speed The HST drive system has a self-braking feature which
“Variable Displacement Pump
mp
transmission and provides smooth acceleration and step- hydraulic flow of fluid is stopped by releasing the accel-
with Closed-center Load Sensing
ensing System (CLSS)”
less ratio changes, thus there are less shock and worries erator pedal. This feature prevents uncontrolled rolling
The travel system is "Electronically-controlled
ally-controlled for load shifting. back and holds the truck on a ramp while the operator
FH35 -2/FH40 -2/FH45 -2/FH50 -2
HST", Komatsu's unique hydrauliculic drive system releases the brake pedal for a ramp-start.
that has been employed for Komatsu
matsu wheel load-
ers and bulldozers. The lift hydraulic
aulic system uses
"Variable displacement pump with ith CLSS", a highly
efficient hydraulic system employed
oyed in Komatsu
hydraulic excavators. All the components
mponents contrib-
ute the fuel saving, reduction of burden on the
environment and outstanding maneuverability.
aneuverability.
Cylinder
Motor Pump Variable displacement pump
No hydraulic loss
Wheel
䡵 Conventional torque converter-drive forklift truck 䡵 Conventional fixed displacement gear pump
The transmission loss is created in torque converter Fixed displacement gear pumps deliver a specific
and in the clutch respectively. Therefore a significant amount of oil per rotation, many times delivering
amount of transmission loss is occurred in the trans- excessive amount of oil and leading to added load-
mission. ing on the engine and added fuel consumption.
Inching pedal Accelerator pedal
Engine
Large heat loss
or slippage
Higher Durability and Reliability with Komatsu Original Components
Transmission
Large engine power All of the main components such as engine, hydraulic Enhanced brake reliability
Torque
converter pumps, hydraulic motor and the controller that sophisti- With Komatsu HST, reducing oil flow amount to the
Differential ECM
gear Control
valve
Hydraulic
oil tank catedly controls these components are designed, devel- hydraulic motor helps to decelerate the forklift truck. This
Engine
Cylinder oped and manufactured by Komatsu. feature eases load on the brakes, thus, reliability of the
Clutch Fixed displacement
Fan gear pump
brakes are enhanced.
Wheel Large hydraulic loss
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FH35-2/FH40-2/FH45-2/FH50-2
LARGE HIGH RESOLUTION LCD MONITOR KOMTRAX can Visualize the Machine Condition Daily, which Enables Remote Fleet Management and
Support Your Improvement Plan
Realizing machine condition at a glance KOMTRAX can provide various machine information
with the large multiple function 10 14
including location information, operation information and
display N EW 1 6 fuel consumption information to the customer. Machine
information accumulated in monitor and controllers are
FH35 -2/FH40 -2/FH45 -2/FH50 -2
Machine setting
The machine perfor-
Indicator of instant fuel consumption mance can be set on
the monitor screen to
match the work site.
Operation information display
Operation information can be checked by pressing func-
tion buttons.
• Working Hours • Actual Fuel Consumption
• Average Fuel Consumption • Fuel Consumption
• Actual Working Hours
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FH35-2/FH40-2/FH45-2/FH50-2
Operator Friendly Safety Accessories Go Into Details Load checker (equipped with a buzzer) NE W Speedometer and
A simple load meter that allows the cargo weight to be Overspeed warning buzzer NEW
Seat belt caution indicator NE W Neutral start function
measured in 10 kg steps is standard. If the load exceeds The speedometer and the over speed warning buzzer is
This warning calls the driver’s attention when the seat The FH series engine is only permitted to start when the
the set weight, the load meter sounds the buzzer to equipped as standard. If the speed exceeds the set
belt is not fastened, thus supports safe operation. operator is in the seat, the directional lever is in the neu-
diminish the risk of exceeding the weight limit. speed, the buzzer sounds to inform the operator.
Furthermore, the seat belt color is bright orange, makes tral position and the brake pedal
* This system is a reference for operator, therefore (The warning buzzer can be set at intervals of 1 km/hour.)
it sure that the seat belt is fastened. is kept depressed. This function
FH35 -2/FH40 -2/FH45 -2/FH50 -2
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FH35-2/FH40-2/FH45-2/FH50-2
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FH35-2/FH40-2/FH45-2/FH50-2
b1 b3 b10 b11 1000 4765 4765 4765 4765 4765 4765 4765
1.4 Operation Type Sitting Sitting Sitting Sitting
1.5 Rated Capacity Q Rated Capacity kg 3500 4000 4500 5000 FH35-2 1100 4795 4795 4795 4795 4795 4795 4795
1.6 Load Center c Rated Load Center mm 600 600 600 600 1200 4895 4895 4895 4895 4895 4895 4895
1.8 Load Distance x Front Axle Center to Fork Face mm 580 580 590 575 1300 4995 4995 4995 4995 4995 4995 4995
1.9 Wheelbase y mm 2150 2150 2150 2150 Wa 1400 5095 5095 5095 5095 5095 5095 5095
2.1 Service Weight kg 5855 6140 6805 7250 800 4795 4795 4795 4795 4795 4795 4795
2.2 Front kg 8260 8980 9995 10880
Weight
8.2.1 Hydraulic tank Capacity L 76 76 76 76 maximum Load capacity (kg) Overall height [Lowered / Extended] (mm)
8.7 Transmission Hydrostatic Hydrostatic Hydrostatic Hydrostatic fork height (mm)
model FH35-2 FH40-2 FH45-2 FH50-2 FH35-2 FH40-2 FH45-2 FH50-2
* : VDI 2198 includes 200 mm clearance
3000 3500 4000 4500 4800 2105/4130 2105/4130 2205/4140 2205/4355
䡵 3-stage full free view mast (single tire, load center 600 mm, 3-cylinder type)
LOAD CAPACITY CURVE maximum Load capacity (kg) Overall height [Lowered / Extended] (mm)
fork height (mm)
model FH35-2 FH40-2 FH45-2 FH50-2 FH35-2 FH40-2 FH45-2 FH50-2
FH35-2 FH40-2 FH45-2 FH50-2
5000 5000 5000 5000 5000 5000 5000 5000 3700 3500 4000 4500 4800 1905/4870 1905/4870 2005/4920 2155/5135
4500 4500 4500 4500 4500 4500 4500 4500 4000 3500 4000 4500 4600 2005/5170 2005/5170 2105/5220 2255/5435
Capacity (kg)
Capacity (kg)
Capacity (kg)
Capacity (kg)
4000 4000 4000 4000 4000 4000 4000 4000 4300 3400 4000 4400 4600 2105/5470 2105/5470 2205/5520 2355/5735
3500 3500 3500 3500 3500 3500 3500 3500
4500 3000 4000 4250 4500 2205/5670 2205/5670 2305/5720 2455/5935
3000 3000 3000 3000 3000 3000 3000 3000
4700 2500 3800 4200 4500 2305/5870 2305/5870 2355/5920 2505/6135
2500 2500 2500 2500 2500 2500 2500 2500
5000 2400 3500 4100 4100 2405/6170 2405/6170 2455/6220 2605/6435
2000 2000 2000 2000 2000 2000 2000 2000
1500 1500 1500 1500 1500 1500 1500 1500 6000 1600 2200 2300 2350 2755/7170 2755/7170 2805/7220 2955/7435
600 800 1000 1200 14001500 600 800 1000 1200 14001500 600 800 1000 1200 14001500 600 800 1000 1200 14001500
Load center (mm) Load center (mm) Load center (mm) Load center (mm)
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