EPOCH 1000i Feature Overview

Encoded and Timed C-scan

Presentation Contents
Feature Overview

Creating an Encoded C-scan from a Sectorial Scan

Creating an Encoded C-scan from a Linear Scan

Creating a Timed C-scan from a Linear Scan

Reviewing Acquired C-scan Data

Presentation Contents– Demonstration Procedures
Attaching the Mini-Wheel Encoder

Encoder Calibration

Tips for Weld Inspection

Demonstration Procedure: Zero Degree Flaw Inspection

Feature Overview
Option Overview
The encoded C-Scan software option is an added cost option to the
standard EPOCH 1000i instrument.

It is the same part number and price as the previously released manual
Linear scan and C-scan software.
– P/N EP1000I-ECSCAN (U8140141)

When this software option is purchased it can be remotely activated on

the EPOCH 1000i via a software code provided.

This option adds:

– Encoded and timed C-Scan
– Linear scan capability (L-scan or E-scan for electronic scan)
– Increases the phased array configuration from the standard 16:16 to 16:64.
Option Overview
The Encoded C-scan option allows you to create phased array C-
scans from both linear and sector scan data.
– This is an added feature from the previous option which only allowed C-
scan creation from linear scans.

C-scan creation from S-scans makes this software option especially

helpful in weld inspection as you can view gated data over a sweep of
angles at multiple probe positions.
Required Equipment
Encoded C-Scan Software Option
Mini-Wheel Encoder
– Other encoders can also be used
Encoder Adaptor Cable
5L16-A10P or 5L64-A12 Probe (or equivalent)
– Any phased array probe that attaches to an encoder and has 16 elements
for S-Scans and up to 64 elements for Linear Scans can be used
Encoder Compatible Wedges
– Special phased array wedges are required for use with encoded scans with
the A10, A10P and A12 style probes. These wedges have threaded
inserts for connecting to encoders.
 Creating an Encoded C-scan
from a Sectorial Scan (S-scan)
Creating a C-scan from an S-scan
To create a C-scan from a sector scan, begin with a fully
calibrated S-scan

Completed
Zero and Gain
calibrations
Depth Gates
Gates can be displayed in True Depth mode on the S-scan allowing
you to collect C-scan measurements from a constant depth area in the
part.
To set up True Depth gates:
1. Select Gate Setup > Setup
2. Set Gates Type to Depth
– Gate type is a global setting
that is applied to all active
gates
– Gates will only display as
horizontal lines on the S-scan
only, A-scan gates will remain
in soundpath mode
Depth Gates (cont.)
3. Adjust the G1Start and
G1Width parameters to
capture the desired depth
within the test piece
– Leg Indicators can be
useful when collecting
data for an entire skip
distance at once

NOTE: Make sure that the gate is still

capturing data at higher focal laws or
you will not have a complete C-scan. If
not, increase your range!
Attaching the Encoder
For encoded C-scans, a positional encoder is used to track
distance traveled along the scan axis.
– Encoder-compatible wedges and an EPOCH 1000i adaptor cable
are required for proper setup.

For detailed information on setting up the mini-wheel

encoder, please use the following link:
– Attaching the Mini-Wheel Encoder
Calibrating the Encoder
Once the encoder has been attached to the probe, it must
be calibrated to ensure proper distance values are
collected during the scan.

For instructions on how to calibrate the encoder, please

use the following link:
– Encoder Calibration
C-scan Setup
Now you are ready to set up your C-scan using the
following steps:
1. Turn ON the option in the C Scan > C Scan menu.
– Once the C-scan is turned on, additional C-scan parameters will
display in the menu.
C-scan Setup (cont.)
2. Select C Scan > Setup to enter
the setup screen
3. Choose an Encoder Mode (Uni
or Bi-directional)
4. Select a Scan Direction (will
determine the display view of the
A-scan and C-scan image)
5. Set your Scan Resolution for
your C-scan. This parameter will
determine maximum scanning
speed.
6. Encoder Resolution will
automatically populate from the
encoder calibration
C-scan Setup (cont.)
7. Set the desired Start and End
Co-ordinates for the scan
8. Select whether to Save Ascan
images
9. If Gate 2 is being used, select the
Amplitude Decimation factor
For encoded C-scans, gate 1
amplitude compression is
automatically set to maximum and
depth compression for gates 1
and 2 is set to minimum.
10. The current Scan File Size based
on the selected parameters is
displayed. This parameter cannot
exceed the Max File Size of
approximately 70Mb.
11. Press the [ESCAPE] key to return to
the live screen.
Creating a C-scan
To acquire data for your C-scan
1. Set the C Scan > Mode to Start
2. Move your encoder and probe along your test piece at the appropriate
scan rate so that you do not receive an LOS measurement
Additional Notes
Encoded C-scans can also be created from a zero degree sector scan

These types of encoded C-scans can be very helpful in weld inspection

applications. For additional information, refer to our Tips for Weld
Inspection.
Return to Presentation Contents

Reviewing Acquired C-Scan Data

Creating an Encoded C-scan
from a Linear Scan (L-scan)
Creating a C-scan from a Linear Scan
To create a C-scan from a linear scan, begin with a fully
calibrated linear scan

Completed
Zero and Gain
calibrations
Gate Adjustment
For zero degree C-scans,
Soundpath gates can be used
You should set your gate
position so that you are
capturing the desired distance
within the part for your C-scan.
– Adjust the G1Start and
G1Width parameters to capture
the desired distance within the
test piece
A second gate can also be
helpful for backwall monitoring
– Adjust the G2Start and
G2Width parameters to
surround the backwall echo
Attaching the Encoder
For encoded C-scans, a positional encoder is used to track
distance traveled along the scan axis.
– Encoder-compatible wedges and an EPOCH 1000i adaptor cable
are required for proper setup.

For detailed information on setting up the mini-wheel

encoder, please use the following link:
– Attaching the Mini-Wheel Encoder
Calibrating the Encoder
Once the encoder has been attached to the probe, it must
be calibrated to ensure proper distance values are
collected during the scan.

For instructions on how to calibrate the encoder, please

use the following link:
– Encoder Calibration
C-scan Setup
Now you are ready to set up your C-scan using the
following steps:
1. Turn ON the option in the C Scan > C Scan menu.
– Once the C-scan is turned on, additional C-scan parameters will
display in the menu.
C-scan Setup (cont.)
2. Select C Scan > Setup to
enter the setup screen
3. Choose an Encoder Mode
(Uni or Bi-directional)
4. Select a Scan Direction (will
determine the display view of
the A-scan and C-scan image)
5. Set your Scan Resolution for
your C-scan. This parameter
will determine maximum
scanning speed.
6. Encoder Resolution will
automatically populate from
the encoder calibration
C-scan Setup (cont.)
7. Set the desired Start and End
Co-ordinates for the scan
8. Select whether to Save Ascan
images
9. If Gate 2 is being used, select the
Amplitude Decimation factor
For encoded C-scans, gate 1
amplitude compression is
automatically set to maximum and
depth compression for gates 1
and 2 is set to minimum.
10. The current Scan File Size based
on the selected parameters is
displayed. This parameter cannot
exceed the Max File Size of
approximately 70Mb.
11. Press the [ESCAPE] key to return to
the live screen.
Creating a C-scan
To acquire data for your C-scan
1. Set the C Scan > Mode to Start
2. Move your encoder and probe along your test piece at the
appropriate scan rate so that you do not receive an LOS
measurement
 Return to Presentation Contents

Reviewing Acquired C-Scan Data

Demonstration Procedure: Zero Degree Flaw Inspection

 Creating a Timed C-scan
from a Linear Scan (L-scan)
Creating a C-scan from a Linear Scan
To create a C-scan from a linear scan, begin with a fully
calibrated linear scan

Completed
Zero and Gain
calibrations
Gate Adjustment
For zero degree C-scans,
Soundpath gates can be used
You should set your gate
position so that you are
capturing the desired distance
within the part for your C-scan.
– Adjust the G1Start and
G1Width parameters to capture
the desired distance within the
test piece
A second gate can also be
helpful for backwall monitoring
– Adjust the G2Start and
G2Width parameters to
surround the backwall echo
C-scan Setup
Now you are ready to set up your C-scan using the
following steps:
1. Turn ON the option in the C Scan > C Scan menu.
– Once the C-scan is turned on, additional C-scan parameters will
display in the menu.
C-scan Setup (cont.)
2. Select C Scan > Setup to enter
the setup screen
3. Set the Encoder Mode to Timed
4. Select a Scan Direction (will
determine the display view of the
A-scan and C-scan image)
5. Select whether to Save Ascan
images for each point on the C-
scan
6. The current Scan File Size based
on the selected parameters is
displayed. This parameter cannot
exceed the Max File Size of
approximately 70Mb.
7. Press the [ESCAPE] key to return
to the live screen.
Creating a C-scan
To acquire data for your C-scan
1. Set the C Scan > Mode to Start
2. Once started, the scan will automatically move at a fixed rate along the
timed axis
3. Move your encoder and probe along your test piece to capture C-scan
data
 Return to Presentation Contents

Reviewing Acquired C-Scan Data

Demonstration Procedure: Zero Degree Flaw Inspection

Reviewing Acquired C-scan Data
Completing a C-scan
Once you have acquired all the data from a particular
section or have finished your entire scan, you can choose
to Stop or Freeze the C-scan.
– Stopping a scan will complete the scan. New C-scans will be
started from the start coordinate or zero point depending on the
scan mode.
– Freezing a scan will bring you to Review mode. When the scan is
unfrozen you can continue the scan from the point where the scan
was frozen.

vs.

C Scan > Mode

[FREEZE]
Start/Stop Function
The Start/Stop function is used to end your C-scan
– For convenience, the [CHECK] key can also be pressed when Start is
highlighted to Stop a C-scan.
Once a C-scan is stopped, you will need to save and recall the scan in
order to review the data.
When the C-scan is started again it will create a new scan from the
start point rather than resume from the last captured point.
Freeze Function
When you have finished your
scan section, or to pause and
review your acquired data,
press the [FREEZE] key to
enter Review Mode.
– An “F” icon will display to the
left of the scan to indicate
that you are reviewing a
frozen scan.
– The Start/Stop Mode
controls will be disabled
when review mode is active.
Freeze Function (cont.)
Entering Review Mode allows use of the following
functions/features, which are explained further in this
section:
1. Image cursors (D.T., Angle, Index)
2. Viewing source S-scan or E-scan images
3. Sizing cursors (X, Y)
4. Changing gate source data (Gate 1 or 2, Amplitude or Depth)
Image Cursors
Image cursors are available on frozen C-scans and allow you to
individually select all points on the C-scan.
– The distance traveled (D.T.) cursor selects a specific distance or timed
point along the scan axis.
– The Angle or Index cursor selects a specific focal law or aperture along the
probe.

If selected in C-scan setup, a compressed A-scan will be stored for

each point on the C-scan. The image cursors are used to choose a
particular C-scan point to view the A-scan image.
– These cursors will display as white lines on the C-scan image.
Image Cursors– Distance Traveled (D.T.) Cursor
To adjust the D.T. cursor select PA Cursors > D.T.
For encoded C-scans, the D.T.
cursor will select a specific
encoder position along the scan
axis in inches or mm.
For timed C-scans, this cursor will
correspond to a specific screen
pixel along the scan axis. Encoded C-scan
from S-scan

Timed C-scan
from linear scan

Encoded C-scan
from linear scan
Image Cursors– Angle/Index Cursor
To adjust the Angle/Index cursor select press
the [ANGLE] key
For C-scans created from
S-scans, the Angle cursor
is used to select a specific
focal law within the
selected angle range of the
sector scan.
For C-scans created from
Encoded C-scan
linear scans, the Index from S-scan
cursor selects a particular
aperture group of elements
along the length of the
probe.

Encoded C-scan
from linear scan
Screen Views
In Review mode, you can view the S-scan or linear scan from which a C-scan
point was generated.
– NOTE: You will not be able to adjust gate position or range on the stored C-scan or
linear scans. Angle/Index can be adjusted.
After selecting the specific C-scan point using the image cursors, simply adjust
the C Scan > Screen view to display the sector or linear scan for the selected
C-scan point (D.T., Index/Angle).
Sizing Cursors
Phased array sizing cursors are also available for basic flaw sizing on
the C-scan image.
– Based on your screen view, the X and Y cursors will be correspond to focal
law (angle) or position along the probe (index) and distance traveled (scan
axis).

To turn the sizing cursors ON, select PA Cursors > Cursors.

– The X and Y cursors can then be adjusted to take measurements in both
directions along the scan.
– If you are selected in Auto mode, the relevant cursor measurements will
be displayed in the measurement boxes above the scan.
Sizing Cursors (cont.)
Encoded C-scans created from S-scans provide information over a
sweep of angles and show flaw position along the encoded scan axis.

Encoded C-scans created from linear scans provide an electronic scan

of indexes that properly scale defects along the length of the probe and
show flaw position along the encoded scan axis.

Timed C-scans do not provide position information along the scan axis
as this timed axis is not to scale.
Sizing Cursors (cont.)
Encoded C-scan from linear scan
with sizing cursors.
• X cursors size in scan direction
• Y cursors size along probe length using indexes
Timed C-scan from linear scan with
sizing cursors.
• X cursors not used since scan direction is timed
and not to scale
• Y cursors size along probe length using indexes
Sizing Cursors– Shading
In order to more clearly view the area being sized, you can choose to
shade the area surrounded by the X and Y sizing cursors.
To shade the sizing area, select Display Setup > Contrast.
– As the contrast is increased, the sizing area will become darker shaded in blue
– NOTE: This contrast feature also controls the contrast of the weld overlay if this
feature is being used.
Gate Source Data
Depth and amplitude data for gates 1 and 2 are collected when a C-scan is
created.
After acquiring a C-scan, the user can adjust both C Scan > Source parameters
to view other relevant C-scan data.

Gate 1

Depth

Amplitude

Gate 2
Compressed View
Since encoded C-scans allow for data collection for lengths longer than the
screen width, you can compress a C-scan to view the entire scan on screen all
at once.
To turn compressed view ON, select C Scan > Compressed
Color Palettes
Additional color palettes are available for phased array images to provide
different color scales for use with varied applications.
To change the color palette
– Select PA Display > Scan Palette (Depth Palette for depth C-Scans)
– Or select Display Setup > Color Setup.
The user can also manually modify the color scale of any of the PA color
palettes (Display Setup > Color Setup)
– NOTE: Color Palette adjustment will not affect any of the raw data displayed on the
A-Scan and will only change the color scale on the PA scan image.

S-scan with Amplitude Palette S-scan with Corrosion Palette

Color Palettes– Color Adjustment: Amplitude
Each of the color palettes has a preset color scale that is applied over the full
range of signal amplitudes from 0-110% FSH.

The user can adjust the maximum and minimum amplitude color values using
the parameters below under Amplitude Palette Control settings:
– Palette Start: sets the upper color
threshold for signals above the set
amplitude
– Palette End: sets the lower color
threshold for signals below the set
amplitude
The new adjusted color scale will
be displayed to the left of the
settings in the Color Setup menu.
PA Color Palette Adjustment- Amplitude

Default settings for Amplitude Adjusted S-Scan using modified

Scan Palette Amplitude Scan Palette:
• Palette Start adjusted from 0%
to 20%
• All echoes below 20%FSH are
displayed in white on the S-
Scan.
Color Palettes– Color Adjustment: Depth
For Depth C-Scans, the color palette scale is set in one of two ways depending
on how the Source parameter is set:
– Gate: The color scale is set with the gate
start and end points as the minimum and
maximum values of the scale with the
colors distributed evenly over the gate
width.
– Custom: The user manually sets the
start and end points of the color scale.
The colors are then distributed evenly
between the start and end points.
» NOTE: The Reference Cursors on the A-
Scan can be helpful in determining start
and end points.
The user can also select how many
color levels to use to span across
the start and end points using Depth
Palette Levels
Color Palettes– Color Adjustment: Depth

Default Palette Source set to Gate:

• Four palette levels distributed over
gate width

1”
Color Palettes– Color Adjustment: Depth
Palette Source changed to Custom:
• Gate 1 points adjusted to capture only
the area of part containing flaws
• Four palette levels now distributed over
flaw area only
• Colors can also be adjusted to include
entire part thickness without
interference from gated initial pulse or
backwall echo

1”
PA Color Palette Adjustment- Depth

Adjusted timed C-Scan using

Custom Depth Scan Palette. Color
gradient restructured around hole
depth rather than gate position

Initial timed C-Scan using

Corrosion Scan Palette and
Gate Source
Saving a C-scan
The complete C-scan and compressed A-scans can also be stored in
the instrument datalogger for later review.
To save a C-scan:
– Create and Open a file of the desired type
– With the C-scan on screen, press the [SAVE] key
The C-scan can be saved either while frozen in Review Mode or when
in Stopped mode.
Recalling a C-scan
After recalling a saved C-
scan from the Review
datalogger menu, press the
[ESCAPE] key to exit Recall
mode.
To enter Review mode, press
the [FREEZE] key. All the
features available when
reviewing a frozen C-scan
will now be available.
Recalling a C-scan
If you have recalled a C-scan from an incremental (INC)
file, you will need to press the [ESCAPE] key after the
scan is recalled to return to the live screen.
– The “R” on the right side of the waveform indicates that you are in
Recall mode.
 Return to Presentation Contents

Tips for Weld Inspection

Demonstration Procedure: Zero Degree Flaw Inspection

Tips for Weld Inspection
Required Equipment

Transducer and Wedge Weld Sample

– 5L16-9.6X10-A10P-P-2.5-OM 16 – Any weld sample with known
element PA probe flaws similar to the one shown
– SA10-N55S wedge above will work for this
demonstration
Encoder and Adaptor cable
– ENC1-2.5-DE Mini-Wheel Encoder
Couplant
– CABL-10016-0008 EP1000i – D-12 Gel Type couplant
Adaptor Cable
Tips for Weld Inspection
For demonstration of the encoded
C-scan feature on a weld, use a
weld sample with known flaws
– This can be done on any weld
sample, which will have different
flaws than the one used here
Encoded C-scans add an

Encoded Scan
additional dimension to standard

Axis
S-scans by capturing data across
a sweep of angles at multiple
probe positions along the weld
axis.

40 to 70
Degree Angle
Sweep
Locating Weld Geometry
Begin with a fully calibrated S-scan, and face the probe toward a side of the
weld plate and determine the position of probe to see first and second leg
signals from top and bottom of the plate.
Then position the probe at this same offset distance to the weld to view
reflections from the weld root and weld crown.

Weld
Geometry
Weld Overlay
The Weld Overlay feature can
also be used to assist in
locating weld geometry on Probe Front Weld
Cursor Centerline
your sector scan.
– By inputting your distance
away from the centerline of
the weld, you can position a
basic image of the weld over
your S-scan to aid in
identifying weld echoes
Depth Gate Adjustment
Based on the specific flaws
in your particular weld
sample, you can set the
depth gates to capture a
particular flaw in a C-scan.
Depth gates are especially
helpful in weld inspection
applications because you
can capture an entire leg of
a part in a single scan.
– Using leg indicators will
allow you to position the Depth gates set to capture
second leg data
gate to create a complete
C-scan for a given leg.

Be sure to set your range

so that you are capturing
depth data at all focal laws
in a given leg!
Completed C-scan Overview
Weld geometry can be easily identified on a C-scan as root and crown echoes
will appear at each probe position for a particular angle or index

Weld
Geometry

Flaw
Indications
Analysis with Cursors
Once you have completed
your C-scan, press the
[FREEZE] key to enter
Review Mode
– The D.T. and Angle/Index
cursors can be used to
select a specific point on
the C-scan for flaw analysis
– Sizing cursors can be used
on the C-scan image to find
the length of a flaw along
the weld axis D.T. and Angle
– Switching the screen view Cursors
will show you the S-scan
from which the selected
C-scan point was created
Angled Linear Scans
Angled linear scans can be beneficial when looking for porosity in welds

Crack

Porosity
Return to Presentation Contents
 Demonstration Procedure:
Zero Degree Flaw Inspection
Required Equipment

Transducer and Wedge Test Block

– 5L64-38.4X10-A12-P-2.5-OM 64 – EP1000-PABLOCK-1 Phased
element PA probe Array Aluminum Demo Block
– SA12-0L wedge Couplant
Encoder and Adaptor cable – D-12 Gel Type couplant
– ENC1-2.5-DE Mini-Wheel Encoder
– CABL-10016-0008 EP1000i
Adaptor Cable
C-scan Setup
1. Begin with a fully calibrated linear scan
C-scan Setup (cont.)
2. Set Range to 1.000”
3. Turn Gate 2 ON (Gate 2 > Status)
4. Set up the Gate start positions and widths as shown
C-scan Setup (cont.)
5. Attach 5L64-A12 probe to encoder
6. Perform encoder calibration
7. Turn C-scan option On (C Scan > C Scan)
8. Set Source (P3) to Amplitude
9. Set Source (P5) to Gate 1
C-scan Setup (cont.)
10. Select C Scan > Setup to enter the setup screen
11. Set the Encoder Mode to Bi Directional
12. Set the Direction to Left to Right
13. Set your Scan Resolution to 0.100 in.
14. Set the Start Co-ordinate to 0.000 in.
15. Set the End Co-ordinate to 5.000 in.
16. Set Save Ascan to Store All
C-scan Setup (cont.)
17. Place the PA Demo Block on its side with the three flat bottom holes (FBH)
facing down
18. Place the 64 element probe on top of the block in the middle of the block,
spanning the 3” height of the block over the area with flat bottom holes (FBHs)

19. Press [P2] Mode and press [CHECK] to Start

20. Slowly move the probe to the right towards the edge of the block
21. After acquiring the C-scan, press the [FREEZE] key to enter Review Mode
Zero Degree C-scan Overview

Stored A-scan for

selected C-scan point

Amplitude C-scan
of 3 FBHs

Linear Scan Axis

(length along probe)

Encoded Scan Axis (distance traveled by encoder)

Using Sizing Cursors on the C-scan
Encoded zero degree C-scans provide a top-down planar view of the test piece
with properly scaled data collected along both axes of the scan.
Sizing cursors positioned along the length of the probe and the encoded scan
axis can be used to find the approximate dimensions of a given flaw.
Use the PA Cursors group menu
to adjust X and Y cursor positions
–[P1] toggles the X and Y cursors
On and Off
–P2, P3, P4, and P5 adjust cursor
positions
Using Sizing Cursors on the C-scan (cont.)
To find the Width or Length of
the FBH:
1. Position the X1 or Y1 cursor
to intersect the yellow
amplitude area to the left of
the FBH indication (-6dB point
of image)
2. Position the X2 or Y2 cursor
to intersect the yellow
amplitude area to the right of
the backwall indication (-6dB
point of image)
3. Use the X2-X1 or Y2-Y1
digital measurement to
establish the width or length of
the FBH

X Cursors Y Cursors
Reviewing Saved Linear Scan Data
A linear scan image will be saved for each point on the C-scan.
Use the D.T. (PA Cursors > D.T.) and Index ([ANGLE]) cursors to
locate the peak A-scan echo from the large FBH on the C-scan.

D.T. Cursor

Index Cursor
Reviewing Saved Linear Scan Data (cont.)
Switch the C Scan > Screen to view the linear scan that was used to
create that particular C-scan point.

Large FBH

Backwall
Reflection

Backwall
Dropout
Using Sizing Cursors on the Linear Scan
The linear scan can be used to find the true depth of the selected FBH.
To find the Depth of the FBH:
1. Position the Y1 cursor to
intersect the peak
amplitude of the FBH
indication
2. Position the Y2 cursor to
intersect the peak
amplitude of the backwall
indication
3. Use the Y2-Y1 digital
measurement to establish
the depth of the FBH

Y Cursors
Return to Presentation Contents
Attaching the Mini-Wheel Encoder
Attaching the Mini-Wheel Encoder
The following slides detail how to properly attach the Mini-Wheel
encoder to your 5L16-A10P and 5L64-A12 probes for encoded C-
scans.
Please note that there are many ways to attach these parts
depending on application and user preference.
 5L16-A10 or 5L16-A10P
with SA10-N55S (or SA10-0L)
Required Equipment
5L16-A10P (U8330661) Probe
Encoder Compatible Wedges
– SA10-0L (U8720544) or SA10-N55S (U8720545)
Mini-Wheel Encoder (U8780197)
Hexagonal key screwdriver (included with encoder)
Mounting Hardware (see image, included with encoder)
– Brackets A and B
– (2) small hex screws

Bracket A

Bracket B Small Hex

Screws
Encoder Attachment– 5L16-A10P
To attach the Mini-Wheel encoder to your 5L16-A10P probe:
1. Begin with your SA10-
N55S (or SA10-0L)
wedge attached to your
probe using couplant
2. Note the location of the
threaded hole on the side
of the wedge
3. Attach Bracket A to the
side of the wedge using
(1) small hex screw with
the round extrusion on
the bracket fitting into the
notch on the wedge.
Encoder Attachment– 5L16-A10P (cont.)
4. Attach Bracket B to the
spring rod on the
encoder with the oval slot
facing toward the back of
the encoder as shown.
5. Use the second small
hex screw to attach
bracket B on top of
Bracket A sliding to the
front of the slot in
Bracket B.
Encoder Attachment– 5L16-A10P (cont.)
7. Place the probe on the scanning
surface so that the center of the
wedge is flat.
8. Loosen the screw on Bracket B to and
adjust the encoder position so that the
back of the encoder does not touch
the scanning surface and the encoder
wheel turns when the probe is moved.
Then retighten the screw.
5L64-A12 with SA12-N55S
(or SA12-0L)
Required Equipment
5L64-A12 (U8330593) Probe
Encoder Compatible Wedges
– SA12-0L (U8720549) or SA12-N55S (U8720550)
Mini-Wheel Encoder (U8780197)
Hexagonal key screwdriver (included with encoder)
Mounting Hardware (see image, included with encoder)
– Brackets A, B, and C
– (2) small hex screws
Encoder Attachment– 5L16-A10P
To attach the Mini-Wheel encoder to your 5L16-A10P probe:
1. Begin with your SA10-
N55S (or SA10-0L)
wedge attached to your
probe using couplant
2. Note the location of the
threaded hole and larger
oval notch in front of the
threaded hole on the side
of the wedge
3. Attach Bracket A to the
side of the wedge using
(1) small hex screw with
the round extrusion on
the bracket fitting into the
oval notch on the side of
the wedge
Encoder Attachment– 5L16-A10P (cont.)
4. Attach Bracket B to the spring 5. Use the second small hex screw
rod on the encoder with the oval to attach bracket B on top of
slot facing toward the back of Bracket A sliding toward the back
the encoder as shown. of the slot in Bracket B.
Encoder Attachment– 5L16-A10P (cont.)
7. Place the probe on the scanning
surface so that the center of the
wedge is flat.
8. Loosen the screw on Bracket B to and
adjust the encoder position so that the
back of the encoder does not touch
the scanning surface and the encoder
wheel turns when the probe is moved.
Then retighten the screw.
 Return to Presentation Contents

Return to Encoder Calibration (from S-scan)

Return to Encoder Calibration (from Linear scan)

Encoder Calibration
Required Equipment
Before creating an encoded C-scan, you must calibrate the encoder to
determine the correct encoder resolution to ensure accurate distance
traveled data.
Required Equipment:
– Encoder
– Phased array probe and wedge
– Ruler, ideally at least 6 in. (150 mm)
Calibration Setup
Once the encoder has been properly attached to your probe:
1. Enter the Encoder > Calibration menu
2. Press [P3] to Reset the encoder pulses and D.T. values
3. Set the Start and End points to be used for the calibration

Using a greater calibration

distance will increase encoder
resolution accuracy as error is
averaged over a larger distance.
Encoder Calibration
4. Position the front of the probe
at the zero mark (start point)
on your ruler
5. Press [P1] Cal Start to begin
the calibration
6. Move the probe until the front
is at the end point (6 in.) on
your ruler
7. Press [P1] End Cal to
complete the calibration
Encoder Calibration (cont.)
After the calibration has been complete, the newly calculated Encoder
Resolution will display.
– The resolution for the Mini-Wheel Encoder should be approximately 76 pulses/inch
(3 pulses/mm).
Press the [ESC] key to return to the live screen
 Return to Presentation Contents

Return to C-scan Setup (from S-scan)

Return to C-scan Setup (from Linear scan)