3 3 - Siemens Hedrich PDF

Siemens Energy Oil & Gas
Oil & Power Business Forum

SOFIA 11.05.2012
Page 1
Industrial Gas Turbines for CHP - Portfolio
Industrial Gas Turbines

Type Power Output (MWe)
0 5 10 15 20 25 30 35 40 45 50
SGT-100 5
SGT-200 7
SGT-300 8
SGT-400 13
SGT-500 19
SGT-600 25
SGT-700 31
SGT-750 36
SGT-800 47
Page 2
SGT-750 Core Engine
Main Components
2 Stage Air Cooled 2 Stage Uncooled

13 Stage Compressor 8 Can Combustors Compressor Turbine Power Turbine
er Tu rbine
Pow
Performance
Ge nerator
Shaft Electrical Gas
Power, 36 481 35 459 kW
Efficiency 40.1 39,0 %
Page 3temp
Exhaust 465 oC
Industrial Gas Turbine SGT-800
Service introduction year 1999
Units sold to date 166

thereof dual fuel 28 units
Total fleet hours > 1 700 000
Lead package hours > 85 000
Fleet availability 97.9%

Fleet reliability 99.8%
Start reliability 97.6%
MTBF 4.796 h
Page 4
SGT-800 Industrial Gas Turbine
Fleet Experience and worldwide Sales
Latin America
> 166 units sold Africa 6
8
USA
9
Russia
Germany
44
14
Iran/Iraq/Turkey
16
EU (without
Germany)
Australia
27
17
Thailand/
South Corea
Page 5 25
60 55
35 49
50
40
30 26
26
105 20
12
14
10 6
4
Combined Cycle Cogen Simple Cycle 0

Utility P%P Petro- MMM O&G IPP Others
Chemical Refineries (Cement,
Automotive)
Utilities Oil & gas Chemicals

Page 6
60 55
35 49
50
40
30 26
26
105 20
12
14
10 6
4
Combined Cycle Cogen Simple Cycle 0

Utility P%P Petro- MMM O&G IPP Others
Chemical Refineries (Cement,
Automotive)
Metals & Mining Pulp & Paper Others

Page 7
EXTENDED SCOPE PRODUCTS
GT extended Scope of Supply
COGEN POWER TRAIN
POWER ISLAND EPC
Page 8
Power Train
Main Items Power Train

Gas Turbine(s) incl. Auxiliaries x
Steam Turbine incl. Auxiliaries x
Technical Field Advisors for Installation and
Commissioning x
Design Services Power Train
Thermal Cycle Optimization x
Power Train Gross output x
Options Power Train
Gas Receiving Station x
Gas Fuel Compressor x
Liquid fuel forwarding System x
Step-up transformers x
LV Switchgear x
MV Switchgear x
Black Start diesel generating set x
Foundation Design x
*
A perfect match, higher performance

Page 9
Cogen
Main Items Cogen

HRSG or WHRU x
Commissioning x
Design Services Cogen
Optimization of GT, HRSG and Control. System x
Electrical and efficiency x
Steam / Heat x
Options Cogen
LV Switchgear x
MV Switchgear x
Foundation Design x
*)
Excellent combination for efficient energy use

Page 10
POWER ISLAND
Power Island
Main Items Power Island
HRSG x
Condenser incl. air removal systems x
DCS System x
Boiler feed pumps x
Condensate Pumps x
Critical Valves x
Commissioning x
Design Services Power Island
System Integration x
Optimized Operability x
Performance Wrap around x
Options Power Island
LV Switchgear x
MV Switchgear x
Foundation Design x
*)
Siemens gives overall Plant Guarantee

Page 11
Power Island Example: Diamantina – Australia
2 x SCC-800-2 + 1C
4 GT
4 HRSG
2 DT
DCS
civil works
~ 260 Mio. EUR

order volume
Page 12
Solution Project: Diamantina – Australia
Siemens SIT (Finspång) Siemens Local EPC Contractor
 GT incl. generator  Electrical equipment  Civil works

 ST incl. Generator  Switchyard  Erection
 HRSG  BoP controls-equipment  Fuel supply
 Part of BOP  Documentation  Cooling systems
(FW System  Training  Water treatment /
 Plant control system systems
 Supervision of erection  Tanks
 Commissioning  Fire protection /
 Documentation fighting
 Training  BOP piping / valves
 Documentation
 Training
45-55 % 5-10 % 35-40 %

Page 13
COGEN
EPC
Main Items EPC
HRSG or WHRU x
Condenser incl. air removal systems x
DCS System x
Plant DCS System x
Boiler feed pumps x
Condensate Pumps x
Critical Valves x
Building/structures x
Plant Cooling System x
Water Treatment x
Raw Water System x
Waste Water System x
Commissioning x
Design Services EPC
System Integration x
Optimized Operability x
EPC Services x
Total EPC plant guarantees x
Options EPC
Several x
*)
The ultimate Power of Best Practice

Page 14
Standard Reference Plant
SCC-800 2x1
110m x 110m foot-print
GT
HRSG
GT
HRSG
E&C
Cooling tower ST
Main tranformers
Make-up water Gas receiving
Raw water tank

Water treatment plant
Page 15
Combined Cycle
Steam Turbine (condensing)

11.6 % losses
17.2 %
520 deg C electricity
2-pressure HRSG
31 deg C
31 deg C 15 deg C
Gas Turbine
37.1 %
electricity
34.1 %
27 deg C losses
100 % fuel
Total electrical efficiency 54.3% in condensing mode

If DH/Process steam is used fuel efficiency > 90% possible
Page 16
Excellent combined Cycle Part Load Efficiency
Condensing operation Natural gas fuel = LHV 46798 kJ/kg
Non - reheat, 1 x SGT-800 Altitude (sea level) = 1,013 bar
Relative humidity = 60 %
Part Load Performance Combined Cycle
60
55
50
Efficiency, %
45
40
35
50 60 70 80 90 100
Base Load Power, %
Page 17
Combined Cycle Power Generation and Cogeneration
Solutions for SCC-800 2x1 (ISO Conditions)
Introduction
Solution SCC-800 2x1 SCC-800 2x1 SCC-800 2x1 SCC-800 2x1
Performance C CE CE CE
Performance 2P Cooling 2P 2P 2P
Cogeneration
Tower Cooling Tower Cooling Tower Cooling Tower
Applications Net power output 135 MWe 109.8 MWe 113.08 MWe 115.14 MWe
Experience
Process steam
Plant
Configurations
generation 20 bara /317 ºC 12 bara / 273ºC 8 bara / 243ºC
Business
Concepts
pressure/temperatur 100.15 t/h 98.71 t/h 97.78 t/h
e
Life Cycle
Costs
Net electrical 54,3% 43.98% 45.29% 46.12%
Standard &
Adaptation efficiency
Net fuel efficiency 54,3% >90% >90% >90%
Page 18
Miskolc Hungary
Important Dates
Effective Contract date December 23, 2005
Main building December, 2006
Commissioning June, 2007
Trial run October, 2007
PAC November, 2007
Power 40 MWel.; DH 35MWth.; 88% efficiency
Page 19
Miskolc Hungary
CAD-View for building Permit
Page 20
Miskolc
May 2006
Page 21
Miskolc
May 2007
Page 22
Miskolc
April 2007
Page 23
Miskolc
April 2007
Miskolc April - 07
Page 24
Miskolc
June 2007
Page 25
Miskolc
July 2007
Page 26
Miskolc
July 2007
Page 27
Miskolc
July 2007
Page 28
Miskolc
September 2007
Page 29
Miskolc
Main Entrance – November 2007
Page 30
Miskolc
Inauguration – December 2011
Page 31
Plovdiv, Bulgaria
Important Dates
Effective contract date January 08, 2010
Start of construction June 17, 2010
ST on foundation April 11, 2011
GT on foundation May 09, 2011
Trial run November, 2011
PAC December, 2011
Power 49,9 MWel.; DH up to 54,2 MWth.

Efficiency: >80 % in annual average
Scope split: 68% SIT – 32% SBG
15y LTSA signed
Page 32
Site Plovdiv, Bulgaria
July 2010
Page 33
Mass excavation for the foundations
Excavation Works – July 2010
Making canals for sewage pipe and pipe

for rain water under the foundations
Page 34
DH Pipe Work started – February/March 2011
First delivery of pipes for DH line
Making insulation over the welds of DH pipes

Page 35
Reinforcement Works – August 2010
View from the left corner of the site
Page 36
Inspection of the plinths of columns
Reinforcement Works – August 2010
Start of the reinforcement of the

foundation of gas turbine
Unpacking anchor bolts for boiler
Foundation prepared for

casting concrete of ST
Page 37
Steel Structure
View of the erected steel structure from the

South East corner of the site
Steel column delivered on site

Page 38
Form Work – December 2010
View of the started formwork for the reinforced

concrete plate at level +10.00
Reinforcement and formwork and sewage

pipes of shafts in the fire fighting building
Page 39
Building Works
Brick walls
Steel structure of
Page 40 the ST building
Boiler Assembly Preparation
Sliding beams of Alborg in the boiler area
Preparation works of Alborg for

Page 41
assembly works of the boiler
Battery Room, Transformer
Assembly of supports for the

batteries in the battery room
Mounting the transformer

Page 42
Site Views – April 2011
Boiler assembly
View from East side over the

Page 43
steel structure of the GT building
Delivery of Generator – April 18, 2011
View from the South-East corner

of the building site
Unloading Generator from trailer

Page 44
and positioning it onto sliding system
Delivery of Gas Turbine – May 2011
Positioning Turbine Skid onto sliding system
Page 45 Lifting of Gearbox

Delivery of Gas Turbine – May 2011
Generator Cooler is lifted
Turbine skid starts sliding into Hall
Page 46
DH Connection; Air Coolers – May 2011
Installation of the air coolers – view from the roof
Connection point of DH pipes.

The hydro tests were successful and
the pipes are ready for insulation and
back filling.
Page 47
Switch Yard Preparation – June 2011
Installing the steel supports for the

heads of the 3 HV cables in the area
of the switch yard
Excavation works for pulling el. cables

Page 48 110kV on the road near the switch yard
Site Views – July 2011
View from South-East corner over

the steel structure of GT
View from North-East corner over

the steel structure of GT building
Page 49
Hand Over – December 2011
Page 50
Siemens Energy Oil & Gas
Thanks for your attention!
Page 51

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Siemens Energy Oil & Gas

Oil & Power Business Forum

Industrial Gas Turbines

2 Stage Air Cooled 2 Stage Uncooled

Service introduction year 1999

Units sold to date 166

Total fleet hours > 1 700 000

Lead package hours > 85 000

Fleet availability 97.9%

Combined Cycle Cogen Simple Cycle 0

Utilities Oil & gas Chemicals

Combined Cycle Cogen Simple Cycle 0

Metals & Mining Pulp & Paper Others

COGEN POWER TRAIN

POWER ISLAND EPC

Main Items Power Train

A perfect match, higher performance

Main Items Cogen

Excellent combination for efficient energy use

Siemens gives overall Plant Guarantee

~ 260 Mio. EUR

Siemens SIT (Finspång) Siemens Local EPC Contractor

 GT incl. generator  Electrical equipment  Civil works

45-55 % 5-10 % 35-40 %

The ultimate Power of Best Practice

110m x 110m foot-print

Make-up water Gas receiving

Raw water tank

Steam Turbine (condensing)

Total electrical efficiency 54.3% in condensing mode

Condensing operation Natural gas fuel = LHV 46798 kJ/kg

Non - reheat, 1 x SGT-800 Altitude (sea level) = 1,013 bar

Part Load Performance Combined Cycle

Net fuel efficiency 54,3% >90% >90% >90%

Effective Contract date December 23, 2005

Main building December, 2006

Commissioning June, 2007

Trial run October, 2007

PAC November, 2007

Power 40 MWel.; DH 35MWth.; 88% efficiency

Effective contract date January 08, 2010

Start of construction June 17, 2010

ST on foundation April 11, 2011

GT on foundation May 09, 2011

Trial run November, 2011

PAC December, 2011

Power 49,9 MWel.; DH up to 54,2 MWth.

Making canals for sewage pipe and pipe

First delivery of pipes for DH line

Making insulation over the welds of DH pipes

View from the left corner of the site

Start of the reinforcement of the

Unpacking anchor bolts for boiler

Foundation prepared for

View of the erected steel structure from the

Steel column delivered on site

View of the started formwork for the reinforced

Reinforcement and formwork and sewage

Sliding beams of Alborg in the boiler area

Preparation works of Alborg for

Assembly of supports for the

Mounting the transformer

View from East side over the