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ISSUE HISTORY
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Custodian/Author QOP/1 Date: Signature:
TABLE OF CONTENTS
1 PURPOSE ..................................................................................................................................................... 5
2 SCOPE ........................................................................................................................................................... 6
3 DEFENITION ................................................................................................................................................. 6
4 INTRODUCTION .......................................................................................................................................... 7
5 PERMIT CONTROL AREA......................................................................................................................... 8
5.1 OPERATIONAL AREA............................................................................................................................... 8
5.2 NON-OPERATIONAL AREA...................................................................................................................... 8
6 RESPONSIBILITIES .................................................................................................................................... 9
6.1 CHIEF OPERATING OFFICER (QALHAT COMPLEX MANAGER) .............................................................. 9
6.2 PERMIT APPLICANT (PA)........................................................................................................................ 9
6.3 AUTHORISED PERMIT HOLDER ............................................................................................................. 10
6.4 CLEARANCE CERTIFICATE SIGNATORY (CCS).................................................................................... 12
6.5 SUPPLEMENTARY CERTIFICATE SIGNATORIES .................................................................................... 13
6.6 AUTHORISED GAS AND SAFETY INSPECTOR ...................................................................................... 14
6.7 AUTHORISED ENGINEER ....................................................................................................................... 14
6.8 FIRE CERTIFICATE SIGNATORY ............................................................................................................ 15
6.9 RADIATION PROTECTION SUPERVISOR (RPS) .................................................................................... 15
6.10 AUTHORISED GAS SAFETY TESTER (AGST) .................................................................................... 15
6.11 ISOLATING AUTHORITY ......................................................................................................................... 16
6.12 AUTHORISED ELECTRICAL PERSON ..................................................................................................... 16
6.13 QHSE.................................................................................................................................................... 16
6.14 FIRE WATCH .......................................................................................................................................... 16
6.15 ENTRY GUARD ...................................................................................................................................... 17
6.16 WORK PARTY ........................................................................................................................................ 17
7 SAFETY & ENVIRONMENTAL PRECAUTIONS ................................................................................. 18
8 PROCEDURE ............................................................................................................................................. 18
8.1 PERMIT TO WORK/ DESCRIPTION OF THE SYSTEM ............................................................................ 18
8.2 PERMIT APPLICATION ............................................................................................................................ 18
8.3 PERMIT PREPARATION .......................................................................................................................... 19
8.4 PERMIT TO WORK AND CERTIFICATES ................................................................................................ 19
8.4.1 COLD WORK PERMIT (Green colour-coded Form) ............................... 19
8.4.2 HOT WORK SPARK POTENTIAL PERMIT (ROSE COLOUR-CODED FORM) ......... 20
8.4.3 HOT WORK OPEN FLAME PERMIT (RED COLOUR-CODED FORM) ................... 21
8.4.4 BREAKING CONTAINMENT PERMIT (BLACK COLOUR-CODED FORM) .............. 22
8.4.5 DIVING PERMIT (BLUE COLOUR-CODED FORM)............................................. 22
8.4.6 PERMIT TYPES, COLOUR ........................................................................... 23
8.4.7 CERTIFICATES........................................................................................... 23
8.4.8 CONFINED SPACE ENTRY CERTIFICATE (GRAY COLOUR-CODED FORM)......... 23
8.4.9 EXCAVATION CERTIFICATE (BROWN COLOUR-CODED FORM).................... 23
8.4.10 RADIATION CERTIFICATE (BLACK/YELLOW COLOUR-CODED FORM)....... 23
8.4.11 CERTIFICATE TYPES, COLOUR ................................................................ 24
8.4.12 ISOLATION CONFIRMATION CERTIFICATE (LIGHT GREEN COLOUR- CODED
FORM) 24
8.4.13 SUPPLEMENTARY CERTIFICATE SIGNATORY ............................................ 24
1 PURPOSE
A work permit system will ascertain that all work is well planned and carried out by assuring that
Risks involved have been identified, that precautionary measures are implemented and that this
Document No: QOP-P109 Page Page 5 of 46
Issue No: 13 Print Date: 17/01/2018 14:57
Issue Date: 03/01/2018 Hard copy only valid on print date.
Procedure for OLNG Permit to work
In the Authorise state the Permit Authoriser can review and edit the Permit details and either Authorise
the Permit and move it to the Authorised state or Revert the Permit to the Verify state in case further
modifications are needed.
AUDIT:
A formal examination of a process to assess how it has been used over a period, whether it has
operated as intended and how effective it is.
PERMIT VISION:
Permit to work software, used in OLNG. The permit vision integrates into one single safe system of
work (ISSOW).
JOB HAZARD ANALYSIS (JHA):
A formal process by which persons involved in a task meet to assess the work, identify hazards
involved and recommend controls and safe working practices (refer to QEN-P116 Task Risk
Assessment Procedure).
CONTROL:
Action to reduce danger by setting “precautions” in order to eliminate or minimise potential impact of a
hazard.
SIMULTANEOUS OPERATIONS
Simultaneous Operations (SIMOPS) are defined as any two or more sets of activities carried out
concurrently by different organisations or under different management systems that because of their
proximity or other factors could interact adversely with each other.
4 INTRODUCTION
The primary objective of the Oman LNG Permit to Work (PTW) system is to ensure that potentially
hazardous work is properly managed. It is the means of providing authorisation to people carrying out
such work.
The Oman LNG PTW System therefore forms the basis of a safe system of work to ensure that a safe
working environment is achieved by providing management control over the various work activities,
which may be potentially hazardous. This is achieved by providing a formal and controlled process that
identifies and communicates hazards and risks associated with planned work and ensure that
appropriate precautions and control measures are implemented so that the work can proceed and be
completed safely.
The issue of a PTW does not, by itself, make a job safe. Those preparing for the work can only
achieve that, together with those supervising and executing the work. In addition to the PTW System
other precautions may need to be taken, e.g. in relation to plant and equipment isolation and worksite
preparation phases. All levels in the organisation must clearly understand both the PTW System and
their roles within it.
It is important to note that a PTW is an essential part of a procedure that provides instructions on how
to carry out any potentially hazardous work safely and in a managed, controlled way. The PTW System
has the following key features:
• It allows the stakeholders involved to be aware of the potentially hazardous activities that are
being undertaken under PTW by providing a systematic overview.
• It defines the controls required to prevent threats from releasing hazards during the work as
well as the recovery controls that will mitigate the effects should a hazard arise;
The specific arrangement for the display of PTW’s allows identification of potentially conflicting work
tasks, both on a geographical and time basis;
• Marine building
• OLNG’s security fence and patrol route around the security fence
The responsibility of site preparation and ensuring PTW precautions are in place prior to commencing
work) is to QHSE/2.
6 RESPONSIBILITIES
The OLNG PTW system requires the support of appropriately trained and experienced ‘authorised
signatories’ appointed by the functional manager concerned (Operations or Engineering) and approved
by the Plant manager. These appointed persons are required to fulfil the various distinct functions that
the PTW system defines including but not limited to using HEMP tool such as HAZOP, JHA , 4 whats to
carry out risks assessment – Refer to Appendix 1 OLNG Risk Assessment Matrix.
All personnel handling OLNG ‘Permit to Work’ shall receive training and shall meet the competency
requirements stipulated in each of the functions managing the PTW.
An ‘authorised signatory’ cannot under any circumstances delegate responsibilities to any person who
is not authorised.
6.1 CHIEF OPERATING OFFICER (QALHAT COMPLEX MANAGER)
The person appointed for the management of the facility/asset, who has overall responsibility for the
implementation of the PTW System, and for ensuring that procedures and systems are adhered
to and that personnel are competent to carry out their functions within the PTW System. Also
responsible for ensuring that the:
• Integrity and security of the facility/asset and discipline, health and welfare of all personnel on it
are maintained
• Daily Work Planning Meeting is conducted and assigning an appropriate chair-person
• Stake holders within the PTW System are proven competent for the duties they are to
perform.
• Applying an appropriate PTW system and ensuring that it is implemented;
• Ensure that appropriate training is developed, maintained and delivered for all PTW related
stakeholders
• Ensuring that the PTW system remains suitable and effective through monitoring, audit and
periodic review.
• Approves PTW authorised signatories.
Any deviation from the premises of this procedure SHALL have prior written approval of COO.
• For permits ranked Yellow and Blue 4A, a third party person can be PTW holder only
after being interviewed “to assess his competency” and being declared competent by a
minimum Two members of QCM team (QOP, QEN, QHSE) in addition to the standard permit
holder/permit applicant interview panel.
• For other low risks, a third party can be a permit holder after being interviewed and declared
competent by QEN/1 and QHSE/2.
Note: For all above, the interviewing panel responsibility can only be delegated to higher level
and not to lower level.
• Before hot work starts, AGST to confirm that the work area and adjacent areas are free of
Flammable Materials by doing gas test.
• Before hot work starts, Confirm that equipment which could contain Flammable Materials is
gas free and isolated in line with the Process Safe Isolation - Lock Out Tag Out QOP-P107
• Before hot work starts, Inspect the work area and adjacent areas, and clear them of
Flammable Materials and Combustible Materials.
• Inform all people who may be affected by the work.
• Make available at least two copies of the permit. One must be at the work site with the Permit
Holder and one at the issuing point, so that the status of the permits in any area can be readily
assessed.
• Fill in the “Equipment Transport Card” for equipment that needs to be removed from site.
Note: All equipment should be flushed/purged and free from hydrocarbons or chemicals before
leaving site). Refer to QEN-P113 Equipment transport label
• Maintain overview of jobs to manage concurrent activities - Identifying any conflicts between
the proposed work (concurrent activities) and other activities in the area by maintaining
geographical lay-out map of permits issued, and if necessary apply permit dependencies or
cross-referencing the permits. Informing all people who may be affected by the work.
• Recognise changes in process conditions or the working environment that may require work to
be stopped. The permit issuer should then define and communicate corrective action(s) before
resuming the work.
• Monitor effectiveness of the controls applied to maintain a safe system of work - Knowing the
status of the work at all times and communicating the status to the oncoming shift at shift
handover.
• For PTW with attached Isolation Confirmation Certificate (ICC), CCS Approves/endorse that
the process i.e. process isolations (incl. spading); has followed strict process workflow to state
Live and Marked-up PEFS identifying all isolation points attached to the permit.
• Signing for issuing the permit, Signing issue for revalidation, and Closing the permit when the
work is complete or suspended.
• Provide permit inventory at end of shift, the number of permits issued and closed, including
permits that are complete, suspended for revalidation and permits that are on-going at site
during shift change.
• When endorsing authority required for activity needing high level signatory, the CCS can issue
the permit only after the endorsing authority has signed the permit. The endorsing authority
must be selected during permit preparation phase.
• When one or more Specialist Signatory is needed, the Permit Issuer can issue the permit only
after the specialist(s) has signed the permit (e.g. signed JHA).
• The permit issuer must maintain the geographical view of all permits at the issuing point, so
that the status of the permits in any area can be readily assessed.
• The permit issuer Must ensure the Overdue permits are suspended and revalidated for issue if
required or closed when the job has been completed.
A permit issuer has to be experienced in maintenance execution , familiar with site, be trained, tested
and certified in the OLNG PTW tasks.
For Excavation certificate; appointed AE will perform specific discipline engineering checks to
safeguard underground pipelines and cables (electrical, telecommunication, instrumentation and civil
equipment’s) to prevent accidents. It’s not allowed to have the same AE performing discipline
engineering checks for both electrical, instrumentation and civil.
• Authorise start of work after confirming that all controls in the PTW are compiled to (incl.
update of relevant information i.e. gas test records, isolation/spade tags etc.)
• Revalidate each permit (incl. controls and isolations) for every re-issuance (for on-going job)
and in case of actual Fire/Gas Alarm before resumption of the job.
• Stopping the work and instructing personnel to withdraw from the area whenever a gas test or
change in conditions indicates that it is unsafe for the work to continue, then reporting back to
the permit issuer. When work has been stopped because of a deterioration of atmospheric
conditions, the situation should be re-assessed by the permit issuer before the work is
recommenced.
Carrying out gas tests (oxygen, toxic and flammability) at the frequency specified on the permit and
supporting certificates. The duties of the AGST include general surveillance of the surroundings for any
circumstances which might give rise to contamination of the atmosphere including:
• Changes in the wind strength and direction,
• Failure of ventilation arrangements,
• Drainage system abnormalities and
• Vents, leaks or spills in the vicinity
During the gas testing process; AGST must intervene if toxic or flammable gas concentrations exceed
established set points, stop the work and investigate reasons for deviation. Any deviation should be
discussed with the permit holder and permit issuer. The permit issuer should then define and
communicate corrective action(s) before resuming the work.
6.13 QHSE
QHSE is responsible for:
• Review of the functionality of the Permit Vision system;
• Audit of the PTW system;
• Maintenance of the PTW system training course content;
• Maintaining records - the list of all registered competent “permit signatories” - Details should
include dates of training courses, dates of appointment and any (geographical) limitations with
respect to responsibilities and
• Ensuring appropriate trainings are provided to PTW signatories
A fire watch must be physically capable of performing fire watch duties with following responsibilities to
ensure:
• Flammable materials are cleared away from the work area
• Drains remain covered and sealed
• Sparks and welding spatter are contained (by the use of fire blankets, water sprays etc.)
• Fire fighting equipment is available and ready for immediate use
• The alarm is raised immediately where a fire or gas release occurs in the work area.
• Establish/maintain direct communication with the fire control room during work scope
execution.
• Have a clear view of and immediate access to all areas included in the fire watch
• When required by the permit, have means of communication (radio) and be able to communicate
with workers exposed to hot work
• Look for concurrent activities in adjacent areas that may impact the fire watch area and be
authorized to stop work if necessary
• Remain in the hot work area for at least 30 minutes after completion of the hot work unless
surveys the exposed area (in conjunction with the area operator) and makes a determination that
there is no further fire hazard and no potential for delayed ignition
• Attempt to extinguish any incipient stage fires in the hot work area that are within the capability of
available equipment and within the fire watch's training qualifications
• Activate the alarm if unable to extinguish fire in the areas exposed to the hot work and alert
employees of any fire beyond the incipient stage
8 PROCEDURE
8.1 PERMIT TO WORK/ DESCRIPTION OF THE SYSTEM
The PTW module resides within Permit Vision. It enables all the activities related to safety and work
permits to be controlled electronically. The master permit remains in the module within the system and
a properly authorised printed version is given to the permit holder defining the work to be done and the
precautions necessary for the implementation of a safe system of work.
The module provides the user with the current status of all permits issued or returned. Users are able
to:
• Define the permit requirements
• Define the permit authorisation requirements
• Keep track of the issue and return status of the permit and
• Control the print and issue of the permit
For the purposes of this PTW system, work can be described as an activity that comprises one or more
tasks. It is implicit that the work has been agreed as necessary, having been through the planning
stage of the work management process.
Appendix 2 provides the PTW flow scheme – changes to the functionality, permit to work flow or form
must be through an approved project (Management of Change).
All works carried out on site requires a PTW.
Note: The issue of a PTW does not, by itself, make a job safe. Those preparing for the work can only
achieve that, together with those supervising and executing the work.
A PTW is required for all work within the Oman LNG Site except:
• Routine operation’s tasks according to operations’ instructions by operation’s personnel.
• Routine workshop’s tasks according to standard Work Instructions by workshop personnel.
• To visit a plant/unit without performing any work. Non-operating personnel shall inform the
Control Room/concerned Area Sr. Shift Supervisor before entering the operating areas. The
concern party shall register in the plant visit log.
The plant controller verifies the work request scope via the Oracle eAM module and set the priority
using CMPT tool. Every request for corrective maintenance must be ‘prioritised’, using the CMPT, in
order to evaluate consequential risk, and to determine the timeframe in which the repair should be
undertaken. Assessing priorities is a best practice aimed at enabling the optimum scheduling of the
corrective maintenance workload and helps to ensure the work is appropriately scheduled and then
completed in time to prevent the consequence of an equipment failure.
The following are the priority code:
(1) Immediate action, call-out if out of normal office hours
(2) Immediate action, no overtime
(3) Scheduled maintenance
(4) Normal
(5) Shutdown
• Hot work in confined space (Cleaning/ cutting and painting inside tanks, vessels)
• Pig trap maintenance or pig retrieval exercise
• Ionizing radiation: working with radioactive materials, site radiography
• Entry of internal combustion engine to restricted Area
• Battery bank load testing
• Breaching non-hydrocarbon or hydrocarbon lines spading/despading using Non-IS
tools/Equipment in hazardous area
• Pneumatic Leak or Pressure testing of plant or equipment using Non-IS tools/Equipment
Gas tests as specified on the spark potential permit will be recorded on the gas test record sheet. Gas
tests required for confined space entry will be recorded on CS certificate, and the test intervals as
stated by the AUTHORISED GAS AND SAFETY INSPECTOR on the confined space entry tag.
8.4.3 HOT WORK OPEN FLAME PERMIT (RED COLOUR-CODED FORM)
A Hot Work Open Flame PTW is used to control activities that involve a POSITIVE source of ignition in
areas or locations where there is a potential for a flammable/explosive atmosphere or in other areas
where the work could present a significant fire/explosion hazard (e.g., in close proximity to
combustibles and flammables that cannot be removed).
Examples of activities that require a Hot Work Open Flame PTW include;
• Work involving naked flames;
• Electric welding or similar processes
• Welding very close to running gas turbine enclosures
• Use of portable grinders (air or electrically operated), burning or cutting;
• Electrical induction pre-heating, stress relieving or use of high temperature thermal
calibrators (above 200ºC), except in authorised workshops/fabrication areas;
• Use of equipment or work on pipework containing Pyrophoric scale;
• Hot Tapping.
• Use of portable grinders electrically and air powered
Prior to any Hot Work Open Flame PTW being issued, the following points shall be considered;
• Is hot work necessary or is there an alternative method that can be used?
• Has a Level 2 JHA been undertaken and is it suitable and sufficient? The JHA shall identify all
necessary controls including barrier/sign requirements.
• Is it essential for production or safety reasons to perform the work immediately or can it be
deferred until a total/partial shutdown? This should be considered at the earliest stage.
• Can the work be removed to a safer location e.g., workshop?
• Has the work scope and potential hazards been discussed by all affected parties?
• The worksite shall be gas tested by an Authorised Gas Safety Tester (AGST) and the
atmosphere confirmed as safe for work to commence;
• A Hot Work Open Flame PTW shall not be issued where a confined space entry is
underway. Should there be any such proposal, a task risk assessment shall be
undertaken by all affected parties and suitable/sufficient controls prescribed. If it cannot be
demonstrated that risks will be maintained at an ALARP level, the activities cannot be carried out
simultaneously;
• Isolations on live systems are agreed and verified as effective;
• Overrides on any associated protective system shall only be allowed after consideration in the
risk assessment. Overrides shall be entered in the Overrides Register;
• Simultaneous activities in the vicinity which could create a flammable or explosive
atmosphere are prevented;
• The number of Hot Work Open Flame PTW’s simultaneously in operation shall be limited by
conflict management;
8.4.7 CERTIFICATES
In addition to the above PTW’s, supplementary Certificates are used as an integral part of the PTW
System as follows:
• Confined Space Entry Certificate
• Excavation Certificate
• Radiation Certificate and
The above Certificates are used when it is necessary to conduct / record additional checks and specify
any special precautions to be taken to ensure safe preparation and implementation of the work.
Certificates are complementary to PTW’s and do not in themselves authorise work to be carried out.
8.4.8 CONFINED SPACE ENTRY CERTIFICATE (GRAY COLOUR-CODED FORM)
A Confined Space is a fully or partially enclosed space that is not designed and constructed for
continuous human occupancy, have limited or restricted means for entry or exit, and there is a risk of
injury or health effect from hazardous substances or conditions, and there is a risk of oxygen deficiency
or accumulation of hazardous substances (dust, vapour or gases).
A confined space entry certificate is required for all work involving entry of personnel into a confined
space. Inserting ones head into a confined space is considered entry into the confined space. A
confined space entry certificate is required in addition to a cold work permit or a hot work spark
potential permit or Open flame permit if the work involves other than cold tools.
The safety regulations for work in confined space are described in Qalhat Safety Regulations for work
under permit; Section 5: Work Environment consideration - Confined Space Entry.
8.4.9 EXCAVATION CERTIFICATE (BROWN COLOUR-CODED FORM)
When the work or part of the work to be done is digging, excavation or piling beyond a depth of 300
mm, an excavation certificate is required in addition to a cold work permit or a hot work spark potential
permit if the work involves other than cold tools. This is to safeguard electrical, instrument,
telecommunication cables and underground pipelines and to prevent accidents,
In buildings and workshops an excavation certificate is required irrespective of the depth (i.e. drilling
into any wall or floor).
The safety regulations for work in confined space [excavation] are described in Qalhat Safety
Regulations for work under permit; Section 6: Task Consideration – Excavation.
8.4.10 RADIATION CERTIFICATE (BLACK/YELLOW COLOUR-CODED FORM)
For all work with ionising/radiation sources, a radiation certificate is required in addition to a spark
potential permit for use of X-ray equipment.
The safety regulations for work with tools which incorporate sources of ionising radiation are described
in Qalhat Safety Regulations for work under permit; Section 7: Tools Consideration – Ionisation
Radiation.
8.4.11 CERTIFICATE TYPES, COLOUR
• Specifying on the supplementary certificate the hazards of the work and the preparations that
have to be made by both the operations team and by the permit holder.
• Specifying the precautions that need to be taken during the work.
• Ensuring that any legal requirements and Company rules are complied with when specifying
the precautions.
• Confirming that controls are in place and effective, in the case of isolation confirmation
certificate (ICC), confined space certificate and gas test certificate.
8.4.14 PERMIT QUESTIONNAIRE
Determines Permit type and risk of work based on activity. Each step of the questionnaire contains the
questions (activities) of a specific risk level from Serious to Low. Multiple activities can be selected
which results in the last wizard step of the questionnaire in the highest ranked Permit type and risk. The
questionnaire will generate a Permit request form with the Permit type and risk of work prefilled. The
Permit questionnaire will be grouped based on activity. In case no activity has been selected, the user
is able to create a new Permit from the last step of the questionnaire
The activities in the questionnaire will drive:
• Risk level => Permit colour
• Activity => Permit type (Icon)
• Requirements for attachments
• Requirements for specialised signatures
• Level of risk assessment required (RA/JHA)
8.4.15 PERMIT RISK LEVEL
maximum of 90 days from the issue date. In such case, a new permit is to be raised or copied.
All PTW’s become invalid in case of an emergency situation and shall be placed into suspension.
Work must not resume without re-authorisation from the Permit Issuer.
Permit Validity
Cold Work PTW 90 consecutive (calendar) days.
Hot Work Spark Potential PTW 90 consecutive (calendar) days.
Hot Work Open Flame PTW 90 consecutive (calendar) days.
Breaking Containment PTW 90 consecutive (calendar) days.
Diving PTW 90 consecutive (calendar) days.
Confined Space Entry Certificate Valid for the duration of the associated Permit(s)
Excavation Certificate Valid for the duration of the associated Permit(s)
Radiation PTW Valid for the duration of the associated Permit(s)
Isolation Confirmation Certificate Valid for the duration of the associated Permit(s) Or transferred to
EPI
• Work involving spark potential in restricted area as per the area classification Zone 1 & 2.
• where it’s identified as a special precaution in the PTW & during the TRA
Gas testing requirements are both specified and recorded on the Permit. The CCS during PTW
verification stage specifies:
• the gases to be tested for
• frequency of testing if applicable (A frequency of minimum once every 4 hr. unless specified
otherwise) and
• Whether continuous gas monitoring is required at the worksite.
Only Authorised Gas Safety Testers shall make gas tests.
Whenever a gas monitor alarm sounds, all work shall be stopped immediately and the Permit Issuer
shall be informed.
8.8.2 INITIAL GAS TEST
The initial gas test should be carried out immediately prior to entry / work commencing. Gas Testing
During Execution of Work
A gas test is required immediately before the start of work and after each break during the shift for all
Naked Flame and Spark Potential work in restricted areas Zone 1 & 2.
The Authorised Gas Safety Tester records the results of gas tests in the spaces provided. Each gas
identified on the initial test is to be tested and recorded.
Where the frequency specified for gas testing during execution of work requires several tests during a
shift, the results need to be recorded on the printed copy of the Gas Test record.
During the gas test no forced draft ventilation may be applied.
Note: Gas test results can be wrong in high or low temperatures and if water vapour or inert gas is
present. For inert gas atmospheres special gas detector shall be used.
8.8.3 GAS MONITORING DURING EXECUTION OF WORK
Where applicable a continuous gas monitoring is required while personnel are in a confined space, and
during Open Flame in restricted areas Zone 1 & 2. Continuous gas monitoring for Spark Potential work
requirement shall be identified as a special precaution in the PTW & during the TRA.
The authorised gas safety tester is responsible for continuous gas monitoring of oxygen and flammable
hydrocarbon gas or toxic gases. For continuous monitoring the periodic logging shall be of a frequency
of minimum once every 1 hr. unless specified otherwise.
A list of Authorized Gas Safety Testers is maintained and regularly updated by QHSE Department.
8.9 PREPARATION OF THE PLANT FOR WORK
The prime directive of the Permit to Work system is to ensure that a safe system of work is provided for
persons carrying out work in the plant.
8.9.1 ISOLATION MANAGEMENT
Once the hazards associated with a particular job have been identified, it will be necessary to consider
how they can be separated or isolated from the equipment or plant to be worked on. Flammable, toxic,
pressurised, high temperature, or low temperature fluids will normally have to be removed from the
isolated plant before working on it.
An essential ingredient of any Safe System of Work is the integrity of the isolation procedure and the
management of isolations, both mechanical and electrical is controlled within the PTW software.
The kinds of isolations used and the precautions taken will depend on the level of risk that the job is
likely to involve. Refer Site Safety regulation Section 3: Preparation of plant for work and QOP-P107,
which shall always take precedence.
It is incumbent on the Permit Issuer when reviewing the worksite preparation requirements, and Permit
Holder when executing the worksite preparations, to ensure that the necessary supporting Isolation
procedures / documents are in place to accompany the Work Permit.
Electrical safety rules are defined in QEN-P310 and the authority and lock-out for electrical systems
defined in QEN-P303 procedure for Electrical equipments locking and issue of keys.
Issuer shall communicate the requirement for work-site checks to the Permit Requestor, and
communicate to the Permit Holder the Hazards at the work site and the Controls required to manage
them.
The permit holder signs the permit and by doing so agrees that he understands the precautions and
they will be implemented. The permit holder will keep the printout of the PTW together with the
supporting certifications and record sheets at the work site.
The work site PTW print-out must be duly signed by the Permit holder, CCS and area operator
clearance prior to start of work and prior to suspend for revalidation.
8.9.6 WORKSITE SUPERVISION
Points based approach on the level of risk for maximum number of Permit to Work issued per Permit
Holder:
Each Permit type has been assigned a value in points based on the level of risk in Permit vision. The
assigning of points to each Permit will prevent Permit Holders from supervising and accepting
responsibility for more activities than they can reasonably and effectively oversee. A Permit Holder is
able to take responsibility for supervising additional work Permits only until a max score of 12 points is
reached, based on below table.
Serious 12 1
High 3 4
Medium 2 6
Low 1 12
I.e. Up to 6 permits ranked Medium provided they are in the same geographical work area where the
permit holder can exercise adequate supervision and communication of these works.
The permit holder is responsible to ensure supervision for HSSE critical activities under PTW whereas
the following 2 conditions are pre-requisites:
• Either concurrent tasks or multidiscipline team performing a HSSE critical activity.
• Or the activity is ranked red or PEOPLE 5A/5B in the RAM for the job under PTW.
8.9.7 CARRYING OUT THE WORK
Prior to start of work; the area operator shall ensure that the precautions and controls specified in the
PTW are met. The area operator ensures that the permit holder knows the exact location of the work,
all the hazards that may be present and all the precautions that must be taken during the work. The
PTW must be signed by the area operator before the start of the job or task, to confirm that all
precautions as stated in the permit have been satisfied or met. The area operator then signs the permit.
In addition to gas testing, the duties of the area operator include general surveillance and monitoring of
the work execution, for any changes in area conditions. The area operator is authorised to stop work
and withdraw personnel in the event of any change in area conditions that may affect the safe
execution of the work.
Note: Whenever a scope change is involved and resulted in changing to Process Isolation covered by
the permit or adding/removing certificates, a new PTW shall be issued.
8.9.8 AMENDING OF PTW PRECAUTIONS
The shift superintendent (AGSI) may in exceptional cases amend the precautions on a PTW. The
following conditions must be adhered to:
• The precaution changes shall fall under the shift superintendent’s scope of authority only
• The precaution changes shall not compromise safety in any way
Document No: QOP-P109 Page Page 30 of 46
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Issue Date: 03/01/2018 Hard copy only valid on print date.
Procedure for OLNG Permit to work
• The shift superintendent must clearly sign and date any amendments to the PTW.
If the changes are performed on the fire certificate “High and Serious Risk, the FCS to countersign the
amendment.
Manual amendment on permits is only allowed on printed copy enabling a new permit to be raised in
within a timeframe of maximum of 1 shift. No amendment allowed if the changes requires additional
certificates (i.e. fire certificate or excavation certificate etc. need to be added) or supporting documents
(i.e. JHA, lifting plan, LOA, isolation records etc.)
Manual amendments should only be approved by AGSI (Shift Superintendent) and for Fire Certificate
“High and Serious Risk by FCS. Any permit amended manually needed to be re-issued by the permit
issuer. The permit holder and the area operator have to sign to validate the amendment(s) prior to site
activity.
Note: Whenever a scope change is involved and resulted in changing to Process Isolation covered by
the permit or adding/removing certificates, a new PTW shall be issued.
8.9.9 PERMIT RETURN – ON GOING WORK
Permits must be returned to the PTW office at the end of each shift by the permit holder for revalidation
even if the work is not completed. The permit holder shall inform CCS the status of the job (incl. the
condition at which the equipment is left, whether the job is to be continued or completed and any
precautions to be in place if the equipment is not handed-over to operations). After return of the permit
to the PTW office, the CCS will suspend the permits for revalidation.
The permit holder should specify whether the permit is to be suspended for revalidation, job completed
or the work is on-going i.e. the permit is required for the specified next shift. In that instance, the permit
holder will specify the requested re-issue day.
Before re-issuing a PTW, the CCS is to confirm that all necessary precautions are still in place and
conditions at the worksite have not changed.
For on-going work where there is hand-over of permit issuer; the out-going permit issuer to document
in the hand-over the list of permit Live (In-Place) with their status - The incoming permit issuer to
acknowledge the hand-over.
For on-going work where there is a hand-over of permit holder; the incoming permit holder to discuss
with the permit issuer communicating on the Hazards at the work site and the Controls required to
manage them. The permit needs to be re-issued at permit issuing point with CCS. The permit issuer,
permit holder and area operator to re-validate the permit by signing.
At shift change-over where there are permits Live (In-Place) on going work, the area operator to
revalidate by signing the permit.
8.9.10 PERMIT CLOSURE – COMPLETED WORK
When the work has been deemed Complete or Incomplete or the Permit has expired, the Permit Holder
can sign to request to move the Permit to the Completed state. Within the Completed state the
attached ICC can be Authorised for De-Isolation or moved to EPI (Extended Period Isolation) register.
When all actions on the Permit are complete the Permit Issuer can sign to close the Permit.
The area operator and the permit holder must sign off the permit and return the permit to the permit
office for formal closure in Permit vision by the permit issuer.
The work area must be left in a clean and tidy condition with all waste properly removed either to
hazardous or non-hazardous waste areas as appropriate. The area operator sign specifying
housekeeping status and that permit can be closed.
8.9.11 WORK SUSPENDED
Equipment with permit to work suspended is where the equipment is not returned to condition that it
can be safely operated (hand-over back to operations).
For activities that need to be suspended due to operations or maintenance requirements; the affected
permit should be logged-in and all the respective isolation lists (process, electrical) to be
amended/updated; the equipment and status need to be listed in operations hand-over.
The permit holder and permit issuer (Operations shift supervisor) to have a face to face communication
before log-in. The permit holder to ensure that equipments that have permit suspended are left in a
safe condition (e.g. no open flanges, guards in place or barrication with signs/notices, not leaving
Document No: QOP-P109 Page Page 31 of 46
Issue No: 13 Print Date: 17/01/2018 14:57
Issue Date: 03/01/2018 Hard copy only valid on print date.
Procedure for OLNG Permit to work
flammable materials on site etc.). The discussion shall address current status of the job and any
special precautions to be taken. The permit holder has to provide the next required date for the permit
(job to be continued).
Note: It is not acceptable for the permit holder to drop the permit in the “box” and log in will be done at
later stage.
8.9.12 WORK NEEDING A HIGHER LEVEL OF SIGNATORY
The following activities need a higher level of signatory which shall require Endorsing Authority
approval on the permit:
• Confined space entry in an inert atmosphere requires the approval of the Operations manager
before the permit is released.
• Activity requiring work with potential source of ignition in area with >10%LEL requires formal
risk assessment and approval of the Operations manager before the permit is released.
• Activity requiring the use of man basket for work other than maintenance at the LNG and NGL
jetties requires the approval of the Operations Manager before the permit is released.
• Use of occupied portable buildings in the Operational area not aligned with premises defined in
appendix 7 – Safe siting of occupied portable buildings requires the approval of the Qalhat
Complex Manager before the permit is released.
• Electrical high voltage switching plan should be prepared by a Fully Authorized Electrical
Person and approved by the Head of Electrical Engineering (QEN/3) and countersigned by the
Production Manager (QOP/1). In the absence of QOP/1, the respective duty operations or plant
controllers (QOP/10 ABC) will acknowledge the plan; analyze the impact to plant operation in
case of incident.
• Activity requiring defeat of smith lock mechanism requires (MOC) and approval of the
Production Manager (QOP1) in the permit to work before the permit is released.
8.10 SPECIAL PERMITS
8.10.1 PERMIT TEMPLATE/ BLOCK PERMIT
This is a special application within the PTW system at OLNG. A block permit allows predefined work
(e.g. use of Boroscope, DCS graphics update, zeroing of transmitter, greasing of valve.) having the
same PTW precautions in a clearly defined part of the plant to be grouped within the same permit and
under the control of a dedicated permit holder.
The ring fence permit is a block permit allowing work on an equipment as long as it is shutdown and
positively isolated from its normal process function enabling predefined cold work of the same nature
(e.g. overhaul of compressors/gas turbines) to be performed by different groups of persons on a
specified part of the plant. A ring fence permit cannot cross unit boundaries.
The use of non-intrinsically safe equipment may be covered by one non-open flame block fire permit
similar to the cold work ring fence permit. When open flame work or entry into a confined space is
required; individual fire permits and safety permits are needed for each open flame or confined space
entry activity in addition to the ring fence permit.
The Production Manager (QOP/1) authorises issuance of and maintains the records of active block
permits.
8.10.2 SMOKING PERMIT
A fire permit is required to allow smoking in a designated non-hazardous area. The permit specifies the
authorised smoking area and it’s issued in conjunction with OLNG Smoking policy. Oman LNG General
Manager is the authorised signatory.
Temporary Fire Permit for designating smoking area used during shutdown can be issued by the
Production Manager (QOP/1). The permit should specify the location and duration of validity.
8.10.3 PHOTOGRAPHY PERMIT
OLNG personnel, contractors and visitors who require bringing their cameras to the restricted area are
required to apply for a photography permit
The Sr.Operations manager is the authorised signatory for the photography permit. When a photo
camera or video equipment is to be used in the Operations restricted area a fire permit is required with
the photography permit.
The shift superintendent shall be informed before going to site. Photography should only take place in
the permitted areas as stated in the photography permit. The PTW shall be returned to area permit
issuer and the shift superintendent informed, after the completion of the photography work.
8.10.4 RECORDS
Authorised PTW persons records are retained indefinitely by QHSE/2.
Authorised electrical authorised persons records are retained indefinitely by QEN/3
Permit to work is retained 90 days within the Permit Vision system.
Hardcopy of the completed jobs (Permit to Work with related ICC, Supplementary certificate and
supporting documents) is to be retained for 90 days at the PTW office. The printed permit used should
contain signatures from the Permit Issuer, Permit Holder and Area Operators.
9 COMPETENCY REQUIREMENTS
Procedure QHSE-QH16 (Selection training and authorisation of PTW signatories) defines the selection,
training and authorisation (including refresher cycle) of the following Permit to Work signatories:
• Fire Certificate Signatories (FCS)
• Clearance Certificate Signatories (CCS)
• Authorised Gas and safety Inspectors (AGSI)
• Authorised Engineers (AE)
• Authorised Gas and safety Inspectors Testers (AGST)
• PTW Applicant / PTW Holder (PH)
that the candidate has the necessary experience to fulfil the role. As a minimum, a FCS must have
attended AGSI/AE training and had at least 2 years’ experience as an AGSI. FCS shall then be
formally authorised by the Plant Manager.
Refresher Training: At least once every 3 years, FCS shall participate in AGSI interview or attend
AGSI/AE workshop to share his FCS experience.
13 REFERENCES
Qalhat Safety regulations for work under permit
Shell HSSE Control Frame work – “Permit to Work”
QHSE-P204 Tool Box Talks procedure
QHSE-P211 Selection training and authorisation of PTW signatories
QOP-P107: Isolations Procedure
QOP-P105 Access of personnel and vehicles to site
QEN-P403 IPS mods
QCM-P002 Procedure for the Control of Ignition Source
QEN-P601-Technical MOC Procedure
QEN-P116 Task Risk Assessment
QEN-P118 lifting
QEN-P103 Scaffolding Procedure
QEN-P101 Procedure Grit Blasting
QEN2-P203 Procedure for Site Radiography
QEN-P127 Ceramic fibres
QEN-W132 Mercury
QEN-W123 Collection of Non hazardous industrial waste
QEN-P113 Equipment transport labelling
QEN-P119 Hot-Tap Procedure
QTE-TPp05 Technical HSE, HAZOP and Fire Safety Review
Implementation:
RAM based Risk Executed by the team members and approved by any of the
Assessment underlined
procedures
JHA or HAZOP QCM or QOP or QEN, GA&QHSE (Non-Manufacturing) ,QEN/1/3/4/6
Hazard & Operability QOP/1/2/3, area engineers, shift superintendents, HSE advisors, GA/4(for
review Non-Manufacturing)
JHA section heads QEN/1/3 /4/6 and QOP/1/2, area engineer, supervisors, HSE
Job Hazard Analysis advisors & relevant hands on, GA/1/4 &QHSE/2(for Non-Manufacturing)
4 what’s
1. What can go wrong?
2. What can cause it to go wrong?
3. What is the consequence of it going wrong?
4. What can be done to prevent it going wrong?
D
R
Draft A
F
T
ROLES Authorisation Matrix
Authorised Engineer AE Revert Signatory
PA Requests Permit
Permit Type/ Risk
Authorised Gas Safety Inspector AGSI AE AGSI FCS
V
E
Fire Certificate Signatory FCS Waiting R
Cold Work Low Risk No No No
Verification I
Permit Applicant PA F Cold Work Mid, High Risk 1st 2nd No
Y
Permit Holder PH Cold Work Serious Risk 1st 2nd 3rd
Clearance Certificate Signatory Revert
CCS CCS Verifies Permit Breaking Containment Low Risk No No No
A
U
T Cold Work Breaking Containment Mid, High Risk 1st 2nd No
Waiting H
Low Risk Permit st nd
Authorisation
O Breaking Containment Serious Risk 1 2 3rd
R CCS Verifies Permit
I st nd
S and bypasses Hot work Spark potential Low, Mid Risk 1 2 No
E Authorisation
Hot work Spark potential High, Serious 1st 2nd 3rd
Sequential Signatures as per
Revert Authorisation Matrix Hot work Open Flame Low, Mid Risk 1 st
2nd
No
Hot work Open Flame High, Serious 1st 2nd 3rd
Diving Low, Mid Risk 1st 2nd No
Waiting Issue st nd
Diving High, Serious Risk 1 2 3rd
Issued
PH Accepts Permit
D
R
Draft A
F
T
Revert
CCS Requests Certificate
CERTIFICATE WORKFLOW
A
U
T
H
Waiting O
Authorisation R
I
ROLES S
E
Clearance Certificate Signatory CCS
Authorisation Matrix
Authorised Engineer AE Certificate Type
AE QEN/3 QEN/4 QEN/16 ARP AGSI
Authorised Gas Safety Inspector AGSI Sequence Signatures
Revert Confined Space 1st No No No No 2nd
Electrical Engineering Manager as per Authorisation Matrix
QEN/3
Excavation No 1st 2nd 3rd No 4th
Instrument Engineering Manager QEN/4
Radiation No No No No 1st 2nd
Civil Engineer QEN/16
Authorised Radiation Person ARP I
S
Waiting Issue S
U
E
S
E
A
Closed R
C
H
ICC WORKFLOW
R
Draft
A
F
T
Meets
JHA Required
Standard NO
CCS Revert
YES
RAT
Approves JHA
Waiting
Verification AGSI
Waiting
Authorisation
ROLES
CCS Approves the draft ICC and
Authorises Isolation to be performed Isolating Authority IA
Authorised Gas Safety Inspector AGSI
Risk Assessment Team RAT
Isolating
I Clearance Certificate Signatory CCS
S
O
2nd IA Performs & Confirms L
all points Isolated (Can be 1st IA) A
T
I
N
Confirm
G
Isolations
Review
CCS Authorises
Re-Isolation
AGSI Authorises
De-Isolating De-Isolation
DFT In Place
CCS Authorises
1st IA Performs De-Isolation
De-Isolation
And comfirms De-Isolated
YES
De-Isolated
Test complete- NO
Isolation still
required?
2nd IA Verifies De-Isolation points
CCS signs all points De-Isolated and close ICC
S
E
A
Closed ICC
R
C
H
Scope: The audits will be restricted to PTW issued by Oman LNG via the Permit Vision system.
PROTOCOL for PTW Audits will provide objective evidence to demonstrate:
• A properly trained and authorised person has prepared the permit and any other enabling
certificates.
• Permits contain an adequate description of the work to be done.
• Permits are covering all of the hazards related to a particular job.
• Permits are valid for the period of the work.
• The permit holder has been trained and authorised and understands the nature of the hazards and
controls associated with them.
• The permit holder has discussed the hazards with the workers involved in the job and they also
understand the precautions to be implemented.
• The precautions stated on the permit have been implemented.
• Any isolation necessary for the work has been properly carried out, is suitable for the work and has
been formally recorded.
Definitions
PTW audit: A PTW audit is a systematic in depth examination of the entire PTW procedure in order to
verify compliance to identify areas of weakness and strength and to recommend improvements.
PTW inspection: A routine inspection of one or more ‘permits to work’ to check for immediate defects.
Responsibilities:
QOP/2 is responsible to monitor implementation of the PTW inspection and analyse shortfalls. QOP/2
in conjunction with QOP/1, QHSE/2 and relevant Maintenance Units shall develop a yearly action plan
to correct most prevalent deficiencies (bad actors).
Audit type
There are 4 types of PTW audit:
• Full compliance audit of the PTW procedure to be carried out every two years by the QHSE
department trained auditors. Results are recorded in the audit database.
• Permit inspection carried out by a minimum of 2 staff from QCM team and lead by either an
Operations staff or Engineering staff. This should be done weekly. Checklists are filed and retained
for future reference.
• Permit inspection carried out daily during a shutdown by a minimum of 2 staff from QCM team and
lead by either an Operations staff or Engineering staff. Deficiencies to be corrected immediately and
attendees at the daily shutdown meeting informed of the result. Checklists are filed and retained for
future reference.
• Random permit check carried out by a person engaged in an Unsafe Act Audit (UAA) on the plant
area. Recorded in OMNISAFE as part of UAA record. Use of checklist is not mandatory
PTW audit is included in the scope of the independent HSSE audit.
# Block permit
allowed
1 Work on mechanical, rotating, electrical equipment and instrumentation Yes
including opening of junction box, cabinet
2 Civil work on structure, road, road shoulder Yes
3 Work inside FAR, switch house, analyser house Yes #
Note: carrying non-intrinsically safe equipment that is not switched on
from one location to another does not need PTW
4 Entry into confined space or restricted access area Yes
5 Working at height in the plan area expect use of approved scaffold Yes
6 Working with radioactive materials, site radiography Yes
7 Pressure testing Yes
8 Painting at ground level, line marking, ground survey Yes #
9 Excavation and drilling at ground and building wall, floor Yes
10 Drain, pit cleaning involved the use of vacuum truck Yes #
11 Drain, pit cleaning at well-ventilated area using cold tools Yes #
12 Site inspection (visual) – audits without entry into confined space or use No
of non-intrinsically safe equipment or work over water (e.g. dolphins)
13 Electrical isolation for work preparation Yes
14 Inspection –use of measuring tools or chemicals Yes #
15 Emergency response (FIT, Ambulance, Oils spill response, Rescue from No
height) during emergency exercise or in case of emergency under the
lead of Operations team
16 Use of non-intrinsically safe equipment for speed check Yes #
17 Cleaning involved the use of industrial chemicals or high pressure Yes
jet/steamer
18 IPF testing with approved test protocol Yes #
19 Insulation work Yes #
20 Scaffolding work (#: excluding scaffolding work in confined space) Yes #
21 Chemical handling including removal and filling of chemicals/ catalyst Yes
(except when done by operations using operating work instructions)
22 Removal of domestic waste from site – along unrestricted roads No
23 Air condition maintenance without the use of open flame Yes #
24 Hot tap Yes
25 Gas Metering Station pig trap maintenance or pig retrieval Yes
26 Work on equipment containing refractory ceramic fibre Yes
Document No: QOP-P109 Page Page 42 of 46
Issue No: 13 Print Date: 17/01/2018 14:57
Issue Date: 03/01/2018 Hard copy only valid on print date.
Procedure for OLNG Permit to work
Note: This is not an exhaustive list. Clarifications should be sought with AGSI if unsure whether a
permit to work is needed for a particular work.
Other portable buildings that have a primary purpose to house or store equipment or materials are
considered an “occupied building” if any of the following conditions apply:
• An individual spends on average 10 hours or more a week inside the building, or
• 10 or more people are in the building at any given time, or
• A group spends an average of 200 exposure hours or more a week inside the building, or
• The building is used for accommodation or sleeping.
Particular attention is required for situations where building occupation is more than transient (e.g.
basic monitoring of equipment) for instance if there is a work station or chair present, or other evidence
of a building acting as a base, or to which workers routinely return and are 'static' for a period.
Unoccupied portable building: A portable building that is not intended for human occupancy on a
regular basis (i.e. no personnel are permanently or temporarily stationed to work in the building) and is
normally unoccupied except during periodic use by personnel to perform brief tasks, obtain material,
and perform maintenance or to monitor the process. Examples include electrical substations, analyzer
sheds, and motor control centres (MCC), material warehouses, buildings to pick up work uniforms, etc.
that do not meet the “occupied building” definition.
Process Area: A location that contains materials having the potential for a significant explosion, fire or
toxic release. Distances from a ‘process area’ refer to the nearest boundary edge of the process area
where process equipment and/or support structure is present and includes the width of adjoining
piperacks that run along the edge of the area if present.
Site of portable building
During operations; there should not be any portable building in the plant area (operational area) except
buildings that were provided as part of the initial projects (e.g. FAR, Substation, CO2 firefighting cabins
for gas turbines or VSDS) or added through formal projects process (e.g. site toilets).
Every subsequent portable building in the plant area should be recorded through a PTW with
justification for its installation and the Risk Assessment attached (original copy with the permit to
operate the portable building and the copy at the permit issuing location).
The Occupied Portable Building risk Assessment shall be done in line with DEP 34.17.10.35-Gen.
Responsibility
Siting of portable building on site should be authorized by QOP/1 or QOP/2. All occupied portable
building should be placed at least 200 meters from the boundary of the process area.
Deviation SHALL NOT be implemented unless explicitly authorized by QCM
What is H2S?
H2S is a colourless, toxic and flammable gas that is partially responsible for the foul odour of rotten
eggs and flatulence. At concentrations above 100ppm, H2S leads to rapid paralysis of the sense of
smell). Below table outlines the effects of H2S at different concentrations against exposure time:
Effect Time Estimated Concentration
Odour detectable by most people any 0.2ppm
TLV for 8 hours exposure 8 hours 10ppm
TLV for 15 minutes exposure 15 minutes 15ppm
Irritation eyes (reversible) 60 minutes 20ppm
Olfactory paralysis 3-15 minutes 100ppm
Pulmonary oedema (irreversible) 30 minutes 200ppm
Potentially Lethal (unconsciousness) any 500ppm
Note: Exposures at the STEL should not be repeated more than four times per day.
In OLNG, H2S presence occurs rarely at high concentrations but of small volumes which requires
identifying and addressing. Occurrence of H2S in the Operational facilities is from:
a) Overhead of a-MDEA regenerator reflux vessel V1103 gas acid gases to F4101 (~50ppm.
Based on highest recorded reading from lab reports)
b) Box-in used mol sieve vessel that is not regenerated = >600ppm (reported by other site)
c) Hg guard bed (Puraspec or CMG 273) change-out (high concentrations of H2S fumes
expected to form)
d) Water flooding of drier vessel during mol sieves change out (high concentrations of trapped
H2S fumes expected to form due to exothermic reaction)
e) NGL (condensate) from fractionation to storage has a potential for H2S & total Sulphur
present in the product. NGL contract indicate maximum H2S concentration of 5ppmv &
maximum Sulphur content of 400ppm wt.
f) H2S can be found in Utilities system in particular sewage & drainage systems and this
hazard should be considered when entry is required.
g) Gas metering station and especially during pigging activities.
The following precautions shall be exercised when work involved in sampling or break open flanges
where H2S can be expected.
1) V1103 and F4101: F4101 should be adequately air purged and overhead gas from V1103
spaded before entry to F4101. (Governed by PTW and JHA). Use Gas detector to check for
the presence of H2S before entry into confined space. During sampling, no special precaution
is needed apart from standing upwind.
Clear signs are posted at the access point to C1101 top which warn personnel from
accidental/unauthorised passage to top of C1101 due to the presence of V-1103 vent gas to
atmosphere that may contain H2S.
Clear signs are posted at acid gas line from V1103 all the way to F4101 due to potential of
flanges leak or valve gland leak that can occur during normal process or upset condition on
(the H2S content is estimated to be maximum of 15ppm).
2) Used mol sieve left in box-in condition without regeneration could create an atmosphere where
H2S and hydrocarbons are present. Before disposing spent mol sieve, the sieve must be
regenerated. In OLNG, regenerated spend mol sieves is further soaked with water under
control condition before disposal. (Governed by approved Work Instructions). Never open drier
for entry without regeneration or N2 purge until gas free.
3) Change out of Hg guard bed – This is done by specialist contractor using full PPE with external
air supply. (Governed by PTW & JHA)
4) All drains must be capped in acid gas line from V1103 all the way to F4101.
5) Pigging activities normally is carried out by upstream operator and they will be responsible for
all activities in OLNG pig receiver premises. As a precaution, normally H2S test is carried out
during this activity to ensure that H2S level is low.
Referring to item (2), soaking of regenerated mol sieves with water is not a routine job and should be
done during silent hours. Fume generated from the exothermic reaction should be piped to safe
location. Work area should be barricaded (15 meters radius) and testing of atmosphere is to be carried
out by two (one on standby) AGST staff before work resumes (by approved Work Instructions and
PTW). During the flooding exercise, Self-Contained Breathing Apparatus SCBA with Full Face Mask or
Chemical Cartridge Respirators with Full Face Mask shall be made available on site: It must be noted
that the nominal protection factor of this type of equipment may be as low as 50. They should only be
considered if the foreseeable H2S content in the atmosphere is below 200ppm.
Emergency Response in case of H2S poisoning
In the event a person is suspected overcome by H2S, trained staff with SCBA will be deployed to
rescue the stricken person from the incident location followed by quick application of. Resuscitation
procedures.
Note: Do not attempt to enter area where a person has collapsed for unknown reason till the area has
been checked with gas test.
OLNG H2S Detectors:
OLNG employs gas detectors (electronic) and gas detector tube (colorimetric) to monitor H2S
concentrations. The initial testing is normally carried out by certified AGST. For confined space entry,
initial testing will be carried out by certified AGSI. Early warning is critical and hence all H2S gas
detectors/monitors are set to alarm at 10ppm which is a pre-requisite to maintain the TLV-TWA of 8
hours exposure.
Emergency Evacuation
No prolonged H2S release is envisaged in OLNG due to the absence of large amounts of H2S.
Emergency evacuation is applicable if acid gas line from V1103 all the way to F4101 drain or flange
leaks. Personnel must evacuate from the area and stay upwind as a precautionary measure (prevailing
wind direction is North-West to South-East) and there are windsocks around the site for checks.