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  • YS2 13 C09013 MS M 005a006

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    Debye101
    22 vues16 pages
    YS2-M

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    YS2-13-C09013-MS-M-005a006

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    © All Rights Reserved
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    22 vues16 pages

    YS2 13 C09013 MS M 005a006

    Transféré par

    Debye101
    YS2-M

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
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    ouv OM Vv OMV YEMEN EARLY PRODUCTION FACILITY PROJECT METHOD STATEMENT FOR ROTATING. EQUIPMENT INSTALLATION Method Statement for Rotating Equipment Installation OMY Yemen 1. Accepted for 3 Approves 8. Fina ‘er Repreva, aN ‘uoigtiens "CSABaRy TOTAL SHEETS :7 S [= 00 | 2s0rz0ie | issue Fon construction gee ns MUSTAFA 10 | s5082014 ISSUED FOR REvEW Monier Asari | Nora TALAL | Mueen Anas rev pave DESCRIPTION OF REVISION Prep nico sorevo ems INTRACS Middle East Limited | SONTRACTOR | ys2-pro1ss-013.ms.m-005 L conmmact io; | EPF-8/SC-OMVYISzIEPFI2009/019 | COMPANY | V5>.15.cooo1s MSANOOS ouv omy YEMEN EARLY PRODUCTION FACILITY PROJECT OMV METHOD STATEMENT FOR ROTATING EQUIPMENT INSTALLATION Table of Contents 1.0 Scope 2.0 Definitions 3.0 Reference Documents 4.0 5.0 5.1 General 5.2 Rotating Equipment Installation 5.3 Pumps 6.0 Quality Records and Review Reports ouyv | OMV YEMEN EARLY PRODUCTION FACILITY PROJECT INTRACS | | OMV METHOD STATEMENT FOR ROTATING EQUIPMENT INSTALLATION J 1.0 SCOPE This method statement is prepared to define and establish procedures for on- site handling, movement and installation of mechanically rotating equipment at Early Production Facility Project. 2.0 DEFINITIONS Rotating Equipment: Rotating Equipment is the general classification of mechanical equipment that is used to add kinetic energy to a process. 3.0 REFERENCE DOCUMENTS 1) Approved for Construction Engineering Drawings 2) Piping & Instrument Drawings 3) Isometric Drawings 4) Company Specifications 5) Project Quality Plan 6) Vendor Installation Manuals 7) Site Material Storage and Preservation Procedure (YS2-13-C09013-MS-M- 002) 4.0 RESPONSIBILITIES GAY | ex onoosenentncusry rnosect aay INTRACS OMV METHOD STATEMENT FOR ROTATING EQUIPMENT INSTALLATION Mechanical Supervisor is responsible for implementation of this procedure and to ensure that the necessary measures are taken to prevent deterioration of equipment. Safety Supervisor is responsible for inspection and monitoring safety aspects and ensure that the work is done safely. 5.0 PROCEDURE 5.1 General 1) Foundations shall be completed and checked for correctness and levelness as per drawings and specifications. Prior to installation, foundation shall be clean with correct anchor bolt holes location, centerlines marked, elevations and levels established for correctness. Shimming and wedging shall be carried out as per drawings and specifications. 2) As required, perform on-site installation of the various equipments as per approved construction drawings and specifications, and instruction by a manufacturer/vendor representative. 3) Final insulation jacketing shall be completed so that there will not be an excessive amount of scaffolding erected in the plant areas where operators will work during start-up. The number of insulation crews still working in the area shall not be excessive. 4) At the time of Mechanical Completion all rough insulation shall be completed, i.e. all equipment, piping, instruments, instrument leads, etc. requiring insulation for heat conservation shall be covered so that start-up OMV YEMEN “METHOD STATEMENT FOR ROTATING. INTRACS EQUIPMENT INSTALLATION operations will not be delayed due to excessive heat loss. Insulation required for personnel protection shall also be completed. Only areas that would be required to be open for tightness testing (flanges, valve stems, etc.) will not be covered prior to Mechanical Completion. Exposed insulation is to be properly protected and sealed. 5.2 Rotating Equipment installation 1) Prior to installation, inspection for equipment acceptance to be carried out. Equipment installation includes loading, hauling, unloading, inspection, lifting, shimming, aligning, placing, and securing in its final position. 2) Remove all temporary supports, bracing or other foreign objects that were installed in the equipment or machinery to prevent damage during shipment, storage and erection, and repair any damage sustained. This may need vendor assistance 3) Before positioning the equipment, it shall be checked against the drawings to verify the pipe installation of flanges, nozzles, junction boxes, couplings and other items that require external connection. 4) The foundation and anchor bolts preparation shall be completed and checked by Company's QC inspector prior to installation of equipment. 5) Prepare foundation surface, install equipment, and level the equipment as per approved drawings and specifications. uv YeMeN EARLY PRODUCTION FACILITY PROJECT METHOD STATEMENT FOR ROTATING INTRACS EQUIPMENT INSTALLATION 6) Inspect and check the work during the construction stage, and perform such non-operational tests as are necessary to assure the integrity of the installation in accordance with the issued for construction drawings, ‘specifications and vendor instructions. 7) Qualified craftsman with experience in installing rotating equipment will be assigned at site during the erection, installation, commissioning and start-up period with vendor assistance as required for all special equipment. 5.3 Pumps 1) _ Rotate pumps by hand to ascertain that they tum freely. 2) Align pump with driver after coupling installation; ensure that the axial and radial deviations, and axial clearances are within the approved tolerances. 3) Disconnect the coupling, check motor for rotation, run-in for two (2) hours uncoupled and check bearings. After motor No-load test, re-couple pump to motor. 4) Install proper lubricants (fuel, coolant) prior to commissioning after review with Company. 5) If the pump is to be used for flushing, install temporary packing if permanent packing or mechanical seal is not suitable for flushing. 6) Install strainers in the suction piping to prevent foreign objects from entering the pump during commissioning and initial operating period. CY erro tite wv moner INTRACS OM | Sola | "Sirens 7) _ Reinstall permanent packing or mechanical seal on any pumps used for flushing. 8) Check that machinery guards are available and should be fitted as per drawings and vendor's recommendations. 9) Check and run-in pumps, maintain them after Mechanical Completion. 10) Check the general compatibility of the pumps with respect to any cavitations problem, discharge head, excessive vibrations, excessive noise, etc, which may hint at abnormal operation of the pump. 6.0 QUALITY RECORDS AND INSPECTION REPORTS, 1) Records and inspection reports shall be legible, correctly identified, readily retrievable and traceable to the materials, components and equipment for which they were produced. 2) _ Inspection sign-off forms for alignment of rotating equipment; motor run- ins, etc, will be submitted to COMPANY for approval prior to the start of equipment installation. 3) For the forms of construction quality inspection and test, please refer to (YS2-13-C09013-ITP-Q-008) ITP for Rotating Equipment Installation works. ole og

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