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OVERHAUL MANUAL
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Figure 1103
Page 1105
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Kollsman Instrument Company
OVERHAUL MANUAL
A. Purpose
B. Effect Code
Master coding is used only where a breakdown of more than one article
is made in one list. Each article is listed with an assigned alpha
betical capitalized code letter. The code letter applicable to each
type is shown at the beginning of the first Detailed Parts List. All
parts and assemblies which are components of the listed types bear
the same code letter as that type. The code letter will appear in
the Effect Code Column.
C. Assembly Code
All assemblies and their components are listed in the order of dis
assembly except for attaching parts. Attaching parts follow immedi
ately after the part or assembly being detached and precede any
components of said item. These parts are captioned IIATTACHING PARTS",
and the symbol (-*-) separates them from subsequent parts in the
listing.
(1) Format for end item or finished product part number is as follows:
x XXXX X XX XXX
ABC D E
XX XXXX X XXX X
ABC D E
Page 1201
Feb 6/75
(1) If a part number is shown, locate the part number in the Numer
ical Index, note corresponding figure and item number and locate
on applicable illustration.
F. List of Manufacturers
Code Manufacturer
V01l2l Allen Bradley Co
1201 2nd St
Milwaukee WI 53212
Route 202
Somerville NJ 08876
5005 E McDowell Rd
Phoenix AZ 85008
Page 1202
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Code Manufacturer
V13l03 Thermalloy Co
8717 Diplomacy Row
Dallax TX 75247
Page 1203/1204
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
I050A
70A
USED ON F-M
180
"'fI!..,,-"ZO
USED o.O-Q, v-v
200
I' --fIIIOO
!II eilO } - -. .IO
10!l0
*no
*40
1040 1080
280
2'10
-~
~ ..
.-...
Altimeter-Encoder
Figure 1201
Page 1205/1206
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
l,;C;ITS
EFFECT PER
FIG. lTnt PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASS\'
L"KITS
EFFECT PER
FIG. ITEH PART NUMBER 1 23456 7 NOMENCLATURE CODE ASSY
2
1201*60B AN565AC4L2 · SETSCREW, 4-40,
fluted socket
1/8 in. 19,
head, flat
J-Q,V-Y
8
80 61-40106-0324
· SCREW, Machine, 3-56, 3/8
in. 19, flat fillister
A-I,R-U
C~ITS
EFFECT PER
FIG. I TEl! PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE COD:e: ASS\'
230 56-45450-0010 •
----*---
RING, Retaining 1
240 85-45451-0070 • DIAL ASSEMBLY, Baro A,B,F,G,J,K, 1
N,O,R,S,V,W
-240A 85-45451-0130 • DIAL ASSEMBLY, Baro D.H,I,L,M,P, 1
Q,T,U,X,Y
-240B 85-45450-0051 • DIAL ASSEMBLY, Baro C 1
-250 85-45451-0040 • PLATE ASSEMBLY, Top A,C,D,G,I,J, 1
L,N,P,S,U,V,
X
-250A 85-45451-0120 • PLATE ASSEMBLY, Top B,E,F,H,K, 1
M,O,Q,R,T,W,
Y
ATTACHING PARTS
260 61-30105-0221 • SCREW, Machine, 2-56, 0.328 1
in. 19, flat fi11ister
head, corrosion resistant
steel, passivated
270 61-30105-0212 • SCREW, Machine, 2-56, 0.187 2
in. 19, flat fi11ister
head, corrosion resistant
steel, passivated
280 73-00610-1001 • WASHER, Flat, 0.160 in. OD, 3
0.093 in. ID, stainless
steel, passivated
*290 33-45451-0010 •
----*---
• GEAR, Spur 1
*300 33-45451-0020 • • GEAR, Spur 1
*310 57-45451-0020 • • HUB 1
*320 33-45451-0020 • • GEAR, Spur 1
*330 79-40700-0201 • • BEARING, Jeweled 2
*340 57-45450-0090 • • BUSHING, Handstaff 1
*350 57-45450-0080 • • HUB, Third hand 1
*360 57-45450-0100 • • HANDSTAFF, Short hand 1
*370 52-45450-0040 • • PLATE. Top A,C,D,G,I,J, 1
L,N,P,S,U,V,
X
*-370A 52-45451-0040 · • PLATE, Top B,E,F,H,K,M, 1
O,Q,R,T,W,Y
380 ~5-45450-0060 • GEAR ASSEMBLY (S10) 1
390 ~5-45450-0070 • GEAR ASSEMBLY (59) 1
tKITS
EFFECT PER
FIG. ITDI PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASS\'
1201 400 85-4S4su-umm • GEAR ASSEMBLY (.Sts) 1
410 45-41320-1030 • WASHER, Flat, 0.312 in. OD, c 1
0.128 in. ID, stainless
steel, immunized
420 MS16633-4012 • RING, Retaining, external C 1
0.125 in. shaft dia., cor
rosion resistant steel,
passivated (KO PiN 74
45308-1005)
430 2044-103-3 • WASHER, Flat, 0.186 in. OD, C 1
0.126 in. ID, phosphor
bronze
440 NOT USED
450 71-01073-6001 · INDICATOR, Electrical B,E,F,H,K,M, 1
O,Q,R,T,W,Y
ATTACHING PARTS
460 MS51957-2 • SCREW, Machine, 2-56, 3/16 B,E,F,H,K,M, 2
in. 19, pan head, corro O,Q,R,T,W,Y
sion resistant steel,
passivated (KO PiN 74
45522-6002)
470 MS35338-134 • LOCKWASHER, Spring, 0.172 B,E,F,H,K,M, 2
in. OD, 0.094 in. ID, cor O,Q,R,T,W,Y
rosion resistant steel,
passivated (KO PiN 74
43900-3001)
480 79-45450-0501
----*---
• SPRING, Retaining 3
-490 85-45451-0090 • SUPPORT ASSEMBLY, Front A,D,G,I,J,L, 1
N,P,S,U,V,X
-490A 85-45451-0110 • SUPPORT ASSEMBLY, Front B,E,F,H,K,M, 1
O,Q,R,T,W,Y
-490B 85-45451-0010 · SUPPORT ASSEMBLY, Front C 1
490C GP67-093X375 · . GROOV-PIN, 3/32 in. dia, B,E,F,H,K,M, 1
14 3/8 in. 19, carbon O,Q,R,T,W,Y
steel (V73957) (KO PiN
71-01078-4001)
*500 79-45450-0401 • • DOWEL, Sleeve 1
*510 1159-25 • • JEWEL 1
*520 79-40700-0201 BEARING, Jeweled 2
*530 53-45451-0010 POST, Gear A,B,D-Y 1
*-530A 53-45450-0020 POST, Gear C 1
*540 57-45450-0060 BUSHING 1
*550 52-45451-0020 • • SUPPORT, Front A,D,G,I,J,L, 1
N,P,S,U,V,X
C~ITS
EFFECT PER
FIG. lTEN PART NlliBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
670 5806-6-1
• WASHER, Spring tension, 1
0.250 in. OD, 0.128 in.
ID, beryllium copper
(V86928) (KO PiN 71
01064-7001)
t~ITS
EFFECT PER
FIG. ITEN PART NUMBER ] 2 3 4 5 6 7 NOMENCLATURE CODE ASS\'
C~ITS
EFFECT PER
FIG. ITEt-l PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASS\'
*870 53-45450-0010 •
----*---
. POST, Adjustment screw 1
*880 73-00210-5089 · • PIN, Dowel 1
*890 79-40700-2401 · • BEARING, Jeweled 3
*900 79-40700-0301 • . BEARING, Jeweled 1
*910 57-45450-0040 · . PIN, Pivot 1
*920 57-45450-0050 • . BUSHING 1
*930 33-45450-0020 · . GEAR, Spur 1
*940 74-45506-1008 · SETSCREW, 1-72, 3/32 in. 19, 1
spline socket head, flat
point, corrosion resistant
steel, passivated
*950 79-40700-0306 • BEARING, Jeweled 1
960 79-45450-0402 • DOWEL, Sleeve 2
970 85-45150-1150 · GEAR ASSEMBLY (S2) 1
*980 74-45506-0005 · SETSCREW, 2-56, 3/16 in. 19, 1
spline socket head, flat
point, corrosion resistant
steel, passivated
*990 79-40700-0305 · BEARING, Jeweled 1
1000 85-45451-1050 · PINION ASSEMBLY 1
1010 71-01048-2002 · DISC, Code 1
1020 74-45506-0005 • SETSCREW, 2-56, 31/6 in. 19, 1
spline socket head, flat
point, corrosion resistant
steel, passivated
1030 79-40700-0309 · BEARING, Jeweled 1
1040 371-80 · PIN, Bearing 2
1050 85-45450-0010 · SHAFT ASSEMBLY, Rocking A-E,N-Y 2
(S4, S5)
1050A 85-45150-1260 · SHAFT ASSEMBLY, Rocking F-M 2
(S4, S5)
*1060 74-45506-0002 · SETSCREW, 2-56, 3/32 in. 19, 2
spline socket head, flat
point, corrosion resistant
steel, passivated
*1070 36-41320-0050 • PIVOT A-E, N-Y 2
*-1070A 36-45501-0010 · PIVOT F-M 2
Page 1213
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANAUL
r.;~ITS
EFFECT PER
FIG. ITEH PART NUMBER 1 2 3 4 5 6 7 NOMENCLATL~E CODE ASS\'
down)
*1120
25-45451-0010 • BUSHING, Spool 1
*1130 47-45451-0010 · COVER, Wire 1
ATTACHING PARTS
*111+0 MS51957-12 • SCREW, Machine, 4-40, 3/16 2
in. 19, pan head, corro
sion resistant steel,
passivated (KO PiN 74
45522-6012)
*1150 MS35338-135 • LOCKWASHER, Spring, 0.209 2
in. OD, 0.121 in. ID,
corrosion resistant steel,
passivated (KO PiN 74
43900-3002)
----*---
1160
51-45450-0020 • BODY 1
*1170 SS1024AA04
· SCREW, Sealing, 10-24, 1/4
in. 19, pan head, corro
1
sion resistant steel,
passivated (V97539) (KO
PIN 74-45512-3116)
-1180
85-45501-0010 • CASE ASSEMBLY A,B,D-Y 1
-1180A 85-45451-0020 • CASE ASSEMBLY C 1
*1190 45-35110-0010
·. WASHER, Flat, 0.623 in.
OD, 0.375 in. ID,
1
aluminum
IXITS
EFFECT PER
FIG. ITE}! PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
1201*1200 56-35110-0030 · · FILTER, Air
*1210 50-45501-0010
*-1210A 50-45450-0020 ·· ·· CASE
CASE
A,B,D-Y
C
1
1
OVERHAUL MANUAL
----eo
I
~.CS)20 60
30
120 130
290
ISO
210
270
A
NOTE: ALL ITEMS ARE SHOWN FOR
~EPLACEME~T PURPOSES ONLY,
4545-[0
Electronics Assembly
Figure 1202
Page 1216
Feb 6/75
Kollsman Instrument Company .
OVERHAUL MANUAL
C~ITS
EFFECT PER
FIG. ITEH PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
*60 46-45451-0010
----*---
• INSULATOR 1
-70 87-45450-0010 • BOARD ASSEMBLY A,C,D,G,I,J, 1
L,N,P,S,U,V,
X
-70A 87-45451-0010 • BOARD ASSEMBLY B,E.F.H,K,M, 1
O,Q,R,T,W,Y
*80 85-45450-0170 CONNECTOR ASSEMBLY (J1) 1
*90 RLR32C300GM RESISTOR, Fixed, film, 30 1
ohms, ±2 percent, 1W
(R1) (KO PiN 71-91006
8012)
*100 RCR20G821JS RESISTOR, Fixed, composi 1
tion, 820 ohms, +5 per
cent, 1/2W (R2) (KO PiN
65-18029-6671)
*110 NOT USED
*120 CK06BX103M CAPACITOR, Fixed, ceramic 1
dielectric, 10,000 uuf,
+20 percent, 200 VDC
(Cl)
[KITS
EFFECT PER
FIG. ITEH PART NUMBER 1 2 3 4 5 6 7 NOMENCLATL'RE CODE ASS\'
(~ITS
EFFECT PER
FIG. ITEH PART NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1202*210 RCR07G512JS
· · RESISTOR, Fixed, composi
tion, 5100 ohms, ±5 per
8
71-01066-8001)
1
*280 MTP605M030P1D
·· CAPACITOR, Fixed,
tantalum, 6 uf, ±20 per
cent, 30 VDC (C2)
(V37942) (KO PiN
69-54470-0105)
*290 IN4744A
·· SEMICONDUCTOR DEVICE,
Diode, zener, 15V, 1W
1
Airline TTL
Part Number Part No. Fig Item Req
AN565AC4L1 1201 40 2
1201 60A 2
AN565AC4L2 1201 50 2
1201 60B 2
B45451-10-00l 1201 10 1
B45451-10-002 1201 lOA 1
B45451-10-011 1201 lOB 1
B45451-10-101 1201 10C 1
B45451-10-102 1201 10D 1
B45501-10-001 1201 10E 1
B45501-10-002 1201 10F 1
B45501-10-10l 1201 lOG 1
B45501-10-102 1201 -10H 1
B45521-10-001 1201 -101 1
B45521-10-002 1201 -10J 1
B45521-1Q-101 1201 -10K 1
B45521-10-102 1201 -10L 1
B45531-10-001 1201 -10M 1
B44531-10-002 1201 -ION 1
B45531-1Q-101 1201 -100 1
B45531-10-102 1201 ...10P 1
CA3183E 1202 140 2
CK06BX103M 1202 120 1
C45501-10-00l 1201 -10Q 1
C45501-10-002 1201 -lOR 1
C45501-10-101 1201 -lOS 1
C45501-10-102 1201 -lOT 1
C45521-1Q-001 1201 -IOU 1
C45521-10-002 1201 -10V 1
C45521-10-101 1201 -lOW 1
C45521-1Q-102 1201 -lOX 1
GP67-093X375-14 1201 490C I 1
MS15795-804 1201 620 1
MS16633-4012 1201 420 1
1201 650 1
MS24585C97 1201 630 1
MS28105-16 1201 150 1
MS35338-134 1201 470 2
1202 50 2
MS35338-135 1201 1150 2
MS51957-12 1201 1140 2
MS51957-2 1201 460 2
MS51957-3 1202 40 2
MS51957-4 1201 850 3
Numerical Index
Page 1220
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Airline TTL
Part Number Part No. Fig Item Req
Numerical Index
Page 1221
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Airline TTL
Part Number Part No. Fig Item Req
Numerical Index
Page 1222 :
Feb 6/75 .
Kollsman Instrument Company
OVERHAUL MANUAL
Airline TTL
Part Number Part No. Fig Item Req
590BK48-4 1201 -130 AR
590BK48-5 1201 -140 AR
61-30105-0212 1201 270 2
61-30105-0221 1201 260 1
61-32805-0236 1201 740 2
61-32805-0424 1201 1090 4
61-40106-0324 1201 80 8
61-40106-0336 1201 80B 2
61-40106-0340 1201 -80A 6
61-70102-0003 1201 90 8
65-18027-8538 See RCR07G910JS
65-18027-8580 See RCR07G512JS
65-18027-6671 See RCR20G821JS
68-10800-1801 See 450-3230-01-03
69-54470-0105 See MTP605M030P1D
71-01048- 2002 1201 1010 1
71-01064-7001 See 5806-6-1
71-01065-2011 1201 730 1
71-01066-1001 See 34B1034
71-01066-2001 See 34A1524
71-01066-3001 See 1N4742A
71-01066-3002 See 1N4744A
71-01066-5001 See 1N4002
71-01066-6001 See 2N2907
71-01066-7001 See 2N3906
71-01066-8001 See 2N3904
71-01066-9001 See 2N1481
71-01067-0001 See 1N5225B
71-01067-1001 See CA3183E
71-01073-6001 1201 450 1
71-01078-4001 See GP67-093X375-14
71-91000-4006 See An565AC4L1
71-91000-4007 See AN565AC4L2
71-91000-9002 See NAS1676C2
71-91006-7101 See RLR07C101GR
71-91006-7201 See RLR07C102GR
71-91006-7301 See RLR07C103GR
71-91006-8012 See RLR32C300GM
73-00210-5089 1201 880 1
73-00610-1003 1201 280 3
73-00610-1003 1201 860 3
74-43900-3001 See MS35338-134
74-43900-3002 See MS35338-135
74-45302-2002 See 5144-12H
74-45308-1005 See MS16633-4012
74-45342-0006 1201 190 1
Numerical Index
Page 1223
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Airline TTL
Part Number Part No. Fig Item Req
74-45506-0002 1201 820 2
1201 1060 2
74-45506-0005 1201 980 .1
1201 1020 1
74-45506-0074 1201 790 1
74-45506-1006 1201 710 1
74-45506-1008 1201 940 1
74-45512-3116 See SS1024AA04
74-45522-6002 See MS51957-2
74-45522-6003 See MS15957-3
74-45522-6012 See MS15957-12
74-45522-6014 See MS51957-14
74-46012-3097 See MS24585C97
74-46807-2004 See MS15795-804
74-47152-2001 See 7717-16N
7717-16N 1202 200 2
79-40700-0201 1201 330 2
1201 520 2
79-40700-0301 1201 900 1
79-40700-0305 1201 990 1
79-40700-0306 1201 950 1
79-40700-0309 1201 1030 1
79-40700-0804 1201 750 2
79-40700-2401 1201 890 3
79-45450-0102 1201 200 1
79-45450-0401 1201 500 1
79-45450-0402 1201 960 2
79-45450-0501 1201 480 3
79-45451-0301 1201 190A 1
79-45451-0302 1201 -l90B AR
83-45450-0020 1201 210 1
83-45451-0020 1201 -210A 1
85-38682-0160 1201 160 .. 1
85-45150-1150 1201 970 1
85-45150-1260 1201 1050A 2
85-45450-0010 1201 1050 2
85-45450-0020 1201 -30 1
85-45450-0030 1201 -840 1
85-45450-0051 1201 -240B 1
85-45450-0060 1201 380 1
85-45450-0070 1201 390 1
85-45450-0080 1201 400 1
85-45450-0090 1201 -600A 1
85-45450-0140 1201 700 1
85-45450-0160 1201 180 1
8 ')-4 ')4')0-0170 1202 80 1
Numerical Index
Page 1224
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Airline TTL
Part Number Part No. Fig Item Req
85-45451-0010 1201 -490B 1
85-45451-0020 1201 -1180A 1
85-45451-0030 1202 30 1
85-45451-0040 1201 -250 1
85-45451-0070 1201 240 1
85-45451-0080 1201 600 1
85-45451-0090 1201 -490 1
85-45451-0110 1201 -490A 1
85-45451-0130 1201 -240A 1
I 85-45451-1050 I 1201 1000 1 I
85-45501-0010 1201 -1180 1
85-45521-0020 1201 -240C 1
86-45451-0101 1201 1110 1
1202 -10 REF
86-45451-0102 1201 -1110A 1
1202 -lOA REF
87-45450-0010 1202 -70 1
87-45451-0010 1202 -70A 1
Numerical Index
Page 1225
Feb 6/75
Kollsman Instrument Company
OVERHAUL MANUAL
Overhaul instructions for models included in this section are the same
as the overhaul instructions for altimeters with 20,000 and 35,000 feet
ranges and baro scales in inches Hg or millibars except for the specific
differences noted by the applicable difference data sheet. Refer to
altimeter matrix Table 1, for various units covered by difference data
sheets. Sections 1 through 13 contain complete overhaul instructions
for indicators with 20,000 and 35,000 feet ranges and baro scales in
inches Hg or millibars.
Page 1301/1302
Feb 6/75
Kollsman Instrument Company
FOR
Types with lighted flanges require light modules which are supplied separate
of these units. Light modules are mounted by customer at installation of unit.
(See Installation Instructions 34-11-27 for details.)
Light module selection is made by customer from listing below and specified
by part number.
Page 1303/1304
Feb 6/75
Kollsman Instrument Company
Decription and Operation - Same as for basic manual except refer to figure 1305
in lieu of figure 2.
Dismantling - Same as for basic manual except include removal of gear (570,
Assemblx - Same as for basic manual except in step (1) of paragraph I, include
"
..
installation of gearshaft S6 (570, figure 1101) and washer (430); secure with
Page 1305/1306
Feb 6/75
Kollsman Instrument Company
DIFFERENCE DATA SHEET 1302
FOR
a::
a::1.IJ
I.IJI
I-~
5~
Operational Schematic
Figure 1305
Page 1307/1308
Feb 6/75
Kollsman Instrument Company
FOR
Description and Operation - Same as for basic manual except CODE OFF flag is
used in place of CODE ON annunciating device. When the encoded output is
operating, the CODE OFF flag is not visible on the dial face. Refer to figure
1301 in lieu of figure 1 in basic manual.
Dismantling - Same as for basic manual except include removal of Indicator (450,
figure 1201) in paragraph E.
Assembly - Same as for basic manual except as follows: following step (:3) in
paragraph I, attach indicator (450, figure 1201) to front support (550) with
two screws (460) and lockwashers (470).
Testing - Same as for basic manual except in paragragh J (CODE ON Signal Test)
substitute the following: With power applied to the altimeter, observe that
the CODE OFF flag is out of view. Remove power from altimeter and observe
that CODE OFF flag is in view.
Page 1309/1310
Feb 6/75
Kollsman Instrument Company
FOR
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Page 1311/1312
Feb 6/75
Kollsman Instrument Company
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4545-35
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Page 1315/1316
Feb 6/75
Kollsman Instrument Company
FOR
4545-31
Figure 1304
Page 1317/1318
Feb 6/75