110V Battery & Battery Charger Sizing Calculation For Payra 132/11Kv (Ais) Grid Substation

110V Battery & Battery Charger Sizing Calculation for
PAYRA 132/11KV (AIS) GRID SUBSTATION
 Project Name: Design, supply, installation, testing & commissioning of

new 132/11kv Air insulated sub-stations at PAYRA and extension of
132kv bays at PATUAKHALI 132/33kv substation on turnkey basis.
 Contract No: PGCB/132KV/PP/SS; Dated: 11-04- 2018.
 Contractor: ENERGYPAC ENGINEERING LTD.
 Client: POWER GRID COMPANY of BANGLADESH

CONTENTS
Page No.
1 INTRODUCTION 3
2 DESIGN CRITERIA FOR BATTERY SIZING 3
3 CALCULATION FOR NUMBER OF CELLS 4
4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING 5
5 REFERENCES 5
6 ASSUMPTIONS 5
7 CALCULATION 6-13
i 110V DC LOAD DETAILS 6-7

ii LOAD SUMMARY 7
iii LOAD CYCLE TABLE & GRAPH 8
iv AH SIZING CALCULATION OF BATTERY & BATTERY CHARGER 9-12
8 RESULT 5
9 ANNEXURES:-
i DVR Calculation
ii UPS Sizing
iii K- factor curves (HBL)
iv Temperature correction factor (HBL)

1 INTRODUCTION:
DC Power Supply is the most reliable source of power supply for control, protection
interlock & annunciation requirements both during the AC power failure and in normal
operating conditions.
This document is intended to size the 110V Ni-Cd battery &

battery charger required for 132/11kV Substation at PAYRA. The battery
is sized in accordance with the IEEE 1115-2000 .
110V DC Power supply will consist of two number 100% rated battery along
with two number of 100% rated dual float cum boost charger to charge above
batteries.
2 DESIGN CRITERIA FOR BATTERY SIZING:

The duty cycle of battery is selected to be 5 hours. The battery shall be capable
of ,
i Two closing operations on all circuit breakers (including future) supplied by

the battery.
ii Two tripping operations on all circuit breakers (including future) supplied by the
battery. Where busbar protection is provided, it shall be assumed that all circuit
breakers in any one busbar protection zone trip simultaneously.
iii Charging of DC motor wound circuit breaker closing springs to enable the closing
operations is considered.
iv Battery can supply load at discharge rate of 10 hours without terminal voltage
drop from rated voltage.
v margin of 10% is considered for de-rating of the battery.
Accordingly, the load cycle is divided into six sections:

The section, corresponding time Ƭ considered load are as follows :
Section Number Time Period Load Considered

Momentary Tripping load +Continuous load +
Section - 1 0-1 min.
Emergency loads
Momentary Closing load +Continuous load +
Emergency loads
Section - 3 2-60 min. Continuous load +Emergency loads
Section - 4 60 -298 min. Continuous load
Section - 5 298 -299 min Momentary Tripping load+ Continuous load
Section - 6 299 -300 min Momentary Closing load+ Continuous load
The minimum temperature is 4 °C

design margin of 10% and Ageing Factor of 15% is considered
on calculated size.
Page-3
3 CALCULATION FOR NUMBER OF CELLS
Nominal Voltage of the system = 110 V
Maximum Allowable system voltage percentage = +10 %
Maximum allowable system voltage = 121 V
Minimum allowable system voltage = -20 %
Minimum allowable system voltage = 88 V
End cell voltage = 1.1 V
Float charging voltage = 1.42 V
Maximum allowable system voltage

No. of cells (Cell) required =
cell voltage required for float charging
= 121 / 1.42
= 85.2
Minimum No. of cells required = 86.00
No. of cells selected = 92.00
Minimum battery voltage at the end of load cycle α No. of cells š End cell Voltage
= 92×1.1
= 101.2 V
Which is higher than the minimum allowable system voltage
Hence, the number of cells selected as 92 is justified.
Page-4
4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING
The battery charger is sized based on two numbers of applications envisaged.
i Under normal float charge conditions (with AC supply available), the battery
charger will cater to the continuous load of the DC system plus trickle charging
of the battery. It shall be possible to switch either charger out of service leaving
the remainder charger & batteries to carry the full DC load requirement & the
same time provide the full battery float charge requirement of the associated
battery.
ii The batteries may require boost charging from time to time, depending upon the
service conditions & other external forces. Under boost charge condition the
charger shall be capable of supplying full boost charge requirement, taking care
not to exceed the maximum permissible battery voltage & simultaneously cater
to the continuous load requirement of the DC system.
The higher of the two ratings (float charging condition & boost charging cond
-itions calculated as above) will be considered for rating the charger
5 REFERENCES
1. Project contract documents & Specification
2. IEEE 1115-2000
3. 132kV AIS Key SLD
4. Manufacturer published catalogues of various relays
5. Battery Catalouge
6 ASSUMPTIONS
i The calculation is performed based on published data for HBL NCPP Battery
Technical Manual
ii Total Emergency lighting load is considered 600 W.
iii DC Load details are considered based on our standard 132kV AIS product
7 CALCULATIONS
i 110V DC Load details

ii Load summary
iii Load cycle table & Graph
iv AH Sizing calculation of Battery & Battery Charger
8 RESULTS
i 110V Battery Size Selected 330 AH
ii Charger Selected 90 A
Page-5
Maximum section size = 205.36 AH
Required size = Maximum section size x Design margin x Temperature correction

factor x Aging factor
Battery size calculated = 259.7804 AH
Battery size selected = 330 AH
Standing DC loading for Protection, Control, Indications and alarms = (132kV line feeder control
and relay panel load + 230KV control panel + Bus coupler feeder control and relay panel load +
DC/DC converter load)
= (396 + 80 + 112 + 1000) Watts [ values were taken from Table 1]
= 1588 Watts
= 14.463 Amp.
Battery can backup the above mentioned load upto (330 / 14.436) = 22.8595 Hours
Which Fulfills PGCB’s requirement.
Page-11
FLOAT CUM BOOST CHARGER SIZING CALCULATION
SELECTED BATTERY SIZE = 330 AH

DC Nominal Voltage = 110 V
A) FLOAT CHARGER RATING
Float Charger Rating = (Continuous load current + Float charging current)
Continuous Load Current = 28.51 A
Float Charging Current = 2 mA per AH rating of battery
= 0.66 A
Float Charger Rating Calculated = 29.17 A
Design Margin = 10%
Rating of Battery Charger = 32.09 A
B) BOOST CHARGER RATING

Boost Charger Rating = 20% of AH Rating of battery
Boost Charger Rating Calculated = 66 A
Design Margin = 10%
Battery Charger Rating Selected = 90 A
RESULT
No. of Battery Cells = 92 Nos.
AH Capacity = 330 AH.
Float cum Boost Charger rating = 90A at 110V DC
Page-12
HBL Power Systems Ltd
K - Factors Curve for L type Cells
1 to 8 Hours duration
8
K - FACTOR (Ah/A)
6
ECV
1.14 V
5 1.1 V
1.05 V
1.0 V
4
1
1 2 3 4 5 6 7 8
DURATION (Hours)
K - Factors Curve for L type Cells

1 to 60 Minutes duration
1.85
1.65
1.45
ECV
K - FACTOR (Ah/A)
1.14 V
1.25 1.1 V
1.05 V
1.0 V
1.05
0.85
0.65
0.45
0 10 20 30 40 50 60
DURATION (Minutes)
K - Factors
1 to 60Curve for duration
Seconds L type Cells
0.85
0.8
0.75
0.7
ECV
K - FACTOR (Ah/A)
1.14 V
0.65
1.1 V
1.05 V
0.6
1.0 V
0.55
0.5
0.45
0.4
0 10 20 30 40 50 60
DURATION (Seconds)
HBL NIFE Power Systems Ltd
NICKEL CADMIUM BATTERY - TEMPERATURE DERATING FACTORS

(TO BE APPLIED TO THE PERFORMANCE AS GIVE IN TECHNICAL DATA BROCHURE)
ELECTROLYTE CELL 1 30 1 2 5 10 30 1 1.5 2 3 4 5 6 7 8 9 10
TEMP TYPE Sec Sec Min Min Min Min Min Hr Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs
L 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.96 0.97 0.98 0.99 0.995 0.995 1.00 1.00 1.00 1.00 1.00
15°C.
M 0.94 0.95 0.95 0.95 0.95 0.95 0.97 0.98 0.985 0.99 0.995 1.00 1.00 1.00 1.00 1.00 1.00 1.00
H 0.94 0.95 0.95 0.95 0.95 0.96 0.98 0.99 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
L 0.88 0.89 0.89 0.895 0.895 0.9 0.91 0.925 0.94 0.95 0.96 0.97 0.97 0.975 0.975 0.975 0.975 0.975
10°C.
M 0.85 0.86 0.87 0.875 0.88 0.9 0.92 0.95 0.955 0.96 0.97 0.98 0.98 0.98 0.98 0.98 0.98 0.98
H 0.87 0.88 0.88 0.89 0.9 0.91 0.94 0.95 0.96 0.97 0.98 0.98 0.99 0.99 0.99 0.99 0.99 0.99
L 0.75 0.765 0.77 0.77 0.77 0.77 0.79 0.81 0.83 0.85 0.87 0.88 0.89 0.9 0.9 0.9 0.9 0.9
0°C.
M 0.75 0.75 0.75 0.76 0.76 0.78 0.82 0.85 0.87 0.88 0.9 0.91 0.92 0.94 0.95 0.95 0.95 0.95
H 0.76 0.77 0.77 0.78 0.78 0.79 0.83 0.88 0.9 0.92 0.94 0.95 0.95 0.96 0.96 0.97 0.97 0.97
L 0.63 0.63 0.63 0.63 0.63 0.64 0.65 0.675 0.7 0.725 0.76 0.78 0.79 0.8 0.8 0.8 0.81 0.82
-10°C.
M 0.63 0.63 0.63 0.63 0.64 0.65 0.68 0.72 0.75 0.78 0.81 0.84 0.85 0.86 0.87 0.87 0.87 0.87
H 0.6 0.63 0.64 0.64 0.65 0.66 0.71 0.77 0.8 0.83 0.85 0.87 0.88 0.89 0.9 0.9 0.9 0.91
L 0.5 0.5 0.5 0.5 0.5 0.51 0.54 0.56 0.58 0.61 0.65 0.68 0.69 0.7 0.71 0.72 0.73 0.74
-18°C.
M 0.5 0.5 0.51 0.51 0.52 0.54 0.57 0.61 0.65 0.68 0.73 0.75 0.77 0.78 0.8 0.8 0.8 0.8
H 0.5 0.52 0.53 0.54 0.55 0.56 0.61 0.67 0.71 0.75 0.78 0.81 0.83 0.84 0.85 0.85 0.85 0.86
Note: For intermediate temperature and time period the temperature derating factors can be calculated by interpretation method.
CONTENTS
Page No.
1 INTRODUCTION 3
2 DESIGN CRITERIA FOR BATTERY SIZING 3
3 CALCULATION FOR NUMBER OF CELLS 4
4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING 5
5 REFERENCES 5
6 ASSUMPTIONS 5
7 CALCULATION 6-13
i 110V DC LOAD DETAILS 6-7

ii LOAD SUMMARY 7
iii LOAD CYCLE TABLE & GRAPH 8
iv AH SIZING CALCULATION OF BATTERY & BATTERY CHARGER 9-12
8 RESULT 5
9 ANNEXURES:-
i DVR Calculation
ii UPS Sizing
iii K- factor curves (HBL)
iv Temperature correction factor (HBL)

1 INTRODUCTION:
DC Power Supply is the most reliable source of power supply for control, protection
interlock & annunciation requirements both during the AC power failure and in normal
operating conditions.
This document is intended to size the 110V Ni-Cd battery &

battery charger required for 132/11kV Substation at PAYRA. The battery
is sized in accordance with the IEEE 1115-2000 .
110V DC Power supply will consist of two number 100% rated battery along
with two number of 100% rated dual float cum boost charger to charge above
batteries.
2 DESIGN CRITERIA FOR BATTERY SIZING:

The duty cycle of battery is selected to be 5 hours. The battery shall be capable
of ,
i Two closing operations on all circuit breakers (including future) supplied by

the battery.
ii Two tripping operations on all circuit breakers (including future) supplied by the
battery. Where busbar protection is provided, it shall be assumed that all circuit
breakers in any one busbar protection zone trip simultaneously.
iii Charging of DC motor wound circuit breaker closing springs to enable the closing
operations is considered.
iv Battery can supply load at discharge rate of 10 hours without terminal voltage
drop from rated voltage.
v margin of 10% is considered for de-rating of the battery.
Accordingly, the load cycle is divided into six sections:

The section, corresponding time Ƭ considered load are as follows :
Section Number Time Period Load Considered

Momentary Tripping load +Continuous load +
Emergency loads
Momentary Closing load +Continuous load +
Emergency loads
Section - 3 2-60 min. Continuous load +Emergency loads
Section - 4 60 -298 min. Continuous load
Section - 5 298 -299 min Momentary Tripping load+ Continuous load
Section - 6 299 -300 min Momentary Closing load+ Continuous load
The minimum temperature is 4 °C

design margin of 10% and Ageing Factor of 15% is considered
on calculated size.
Page-3
3 CALCULATION FOR NUMBER OF CELLS
Nominal Voltage of the system = 110 V
Maximum Allowable system voltage percentage = +10 %
Maximum allowable system voltage = 121 V
Minimum allowable system voltage = -20 %
Minimum allowable system voltage = 88 V
End cell voltage = 1.1 V
Float charging voltage = 1.42 V
Maximum allowable system voltage

No. of cells (Cell) required =
cell voltage required for float charging
= 121 / 1.42
= 85.2
Minimum No. of cells required = 86.00
No. of cells selected = 92.00
Minimum battery voltage at the end of load cycle α No. of cells End cell Voltage
= 92×1.1
= 101.2 V
Which is higher than the minimum allowable system voltage
Hence, the number of cells selected as 92 is justified.
Page-4
4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING
The battery charger is sized based on two numbers of applications envisaged.
i Under normal float charge conditions (with AC supply available), the battery
charger will cater to the continuous load of the DC system plus trickle charging
of the battery. It shall be possible to switch either charger out of service leaving
the remainder charger & batteries to carry the full DC load requirement & the
same time provide the full battery float charge requirement of the associated
battery.
ii The batteries may require boost charging from time to time, depending upon the
service conditions & other external forces. Under boost charge condition the
charger shall be capable of supplying full boost charge requirement, taking care
not to exceed the maximum permissible battery voltage & simultaneously cater
to the continuous load requirement of the DC system.
The higher of the two ratings (float charging condition & boost charging cond
-itions calculated as above) will be considered for rating the charger
5 REFERENCES
1. Project contract documents & Specification
2. IEEE 1115-2000
3. 132kV AIS Key SLD
4. Manufacturer published catalogues of various relays
5. Battery Catalouge
6 ASSUMPTIONS
i The calculation is performed based on published data for HBL NCPP Battery
Technical Manual
ii Total Emergency lighting load is considered 600 W.
iii DC Load details are considered based on our standard 132kV AIS product
7 CALCULATIONS
i 110V DC Load details

ii Load summary
iii Load cycle table & Graph
iv AH Sizing calculation of Battery & Battery Charger
8 RESULTS
i 110V Battery Size Selected 330 AH
ii Charger Selected 90 A
Page-5
Table -1
POWER POWER Fire fighting

BATTERY No of Co Continuous Closing Tripping Emergency
EQUIPMENT CONSUMPTION LOCATION & NO. NO. CONSUMPTION equipment Motor REMARKS
VOLTAGE Panels efficient Load Peak peak Lighting
(Watt) (Watt) peak
Emergency
30 Control room building 20 600 1 0 0 0 0 0 600
Light
Annunciator 10 1 30 1 30 0 0 0 0 0
BCPU 40 1 120 1 120 0 0 0 0 0
Indicator 2 5 30 1 30 0 0 0 0 0
132KV Line feeder control
Auxiliary 3
1 panel 10 30 1 30 0 0 0 0 0
relay
Meter 5 2 30 1 30 0 0 0 0 0
P141 11 1 33 1 33 0 0 0 0 0
P442 11 1 33 1 33 0 0 0 0 0
132KV Line feeder relay
TCS 15 2 3 90 1 90 0 0 0 0 0
panel
MVAJ 150 2 900 1 0 0 0 900 0 0
Annunciator 10 1 20 1 20 0 0 0 0 0
Indicator 2 5 20 1 20 0 0 0 0 0
Auxiliary 230KV control panel 2
1 10 20 1 20 0 0 0 0 0
relay
Meter 5 2 20 1 20 0 0 0 0 0
Annunciator 10 1 110V 10 1 10 0 0 0 0 0
BCPU 40 1 40 1 40 0 0 0 0 0
Indicator 2 3 6 1 6 0 0 0 0 0
Bus Coupler control panel 1
Meter 5 2 10 1 10 0 0 0 0 0
Auxiliary
5 1 5 1 5 0 0 0 0 0
relay
p141 11 1 11 1 11 0 0 0 0 0
TCS 15 Bus Coupler relay panel 2 1 30 1 30 0 0 0 0 0
MVAJ 150 2 300 1 0 0 0 300 0 0
132kV line
Disconnector 5 ISOLATOR(11)+132kV bus 13 65 0.5 32.5 0 0 0 0 0
isolator(2)
GCB Drive
8 4 32 0.5 16 0 0 0 0 0
Box(132KV)
DC/DC
500 2 1000 1 1000 0 0 0 0 0
Converter
SAS 1500 1 1500 1 1500 0 0 0 0 0
Total power For SIX feeders 3136.5 0 0 1200 0 600

Table-2
POWER
POWER Continuous Tripping Emergency
EQUIPMENT LOCATION & NO. NO. CONSUMPTION( Co efficient Closing Peak Motor REMARKS
CONSUMPTION Load peak Lighting
Watt)
Tripping
330 18 5940 1 0 5940
coil
Single Pole 3nos(GCB)
closing
330 9 2970 1 0 2970
coil
Tripping
330 2 660 1 0 660
coil
132kV CB Gang operated 1nos(GCB)
closing
330 1 330 1 0 330
coil
Power per Feeder 0 3300 6600 0 0
Simultaneity of feeders 1 0.16666667 1 0.16666667 1
Power for all 6 feeders 0 550 6600 0 0
Summation of table 1 & 2
Closing Tripping Emergency

Continuous Load
Peak peak Lighting
Table 1 3136.5 0 1200 600
Table 2 0 550 6600 0
Total Power 3136.5 550 7800 600
Total Current 28.51 5.00 70.91 5.45
LOAD CYCLE TABLE & GRAPH
Period (min) Duration LOAD DESCRIPTION LOAD(A)
0--1 1 min Momentary tripping load+continuous load+emergency load (70.91+28.51+5.45)= 104.87 A
1--2 1 min Momentary closing load+continuous load+emergency load (5+28.51+5.45) = 38.96 A
2--60 58 min continuous load+emergency load (28.51+5.45) = 33.96 A
60--298 238 min continuous load (28.51) = 28.51 A
298--299 1 min Momentary tripping load+continuous load (70.91+28.51) = 99.42 A
299--300 1 min Momentary closing load+continuous load (5+28.51) = 33.51 A
LOAD
115.00
110.00
105.00
100.00
95.00
90.00
85.00
80.00
75.00
70.00
65.00
60.00
55.00 LOAD
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
0
9
18
27
36
45
54
63
72
81
90
99
108
117
126
135
144
153
162
171
180
189
198
207
216
225
234
243
252
261
270
279
288
297
Nominal Temperature 30ᵒC Cell Cell Mfg: Cell Type:
Lowest 20ᵒC Voltage HBL Nickel Cadmium
Highest 45ᵒC 1.2V
(1) (2) (3) (4) (5) (6) (8)

Period Load(Amperes) Change in Load Duration of Period Time to End of Capacity Rating Required Section
(Amperes) (Minutes) section(Minutes) Factor (kt) Size(3)×(6)
=Rated Amp Hrs
Section 1-First 1 Period(s) Only-if A2 is greater than A1. Go to section 2
1 A1 A1-A0 M1 t=M1
104.87 104.87 1.00 1.00 0.675 70.79
Total 70.79
(1) (2) (3) (4) (5) (6) (8)

=Rated Amp Hrs
1 A1 A1-A0 M1 t=M1+M2
104.87 104.87 1.00 2.00 0.73 76.56
2 A2 A2-A1 M2 t=M2
38.96 -65.91 1.00 1.00 0.675 -44.49
Total 32.07
(1) (2) (3) (4) (5) (6) (8)

=Rated Amp Hrs

1 A1 A1-A0 M1 t=M1+M2+M3
104.87 104.87 1.00 60.00 1.7 178.28
2 A2 A2-A1 M2 t=M2+M3
38.96 -65.91 1.00 59.00 1.67 -110.07
3 A3 A3-A2 M3 t=M3
33.96 -5.00 58.00 58.00 1.66 -8.30
Total 59.91
(1) (2) (3) (4) (5) (6) (8)
Period Load(Amperes) Change in Duration of Time to End of Capacity Rating Factor Required Section
Load Period section(Minutes) (kt) Size(3)×(6)
(Amperes) (Minutes) =Rated Amp Hrs

1 A1 A1-A0 M1 t=M1+M2+M3+M4
104.87 104.87 1.00 298.00 5.15 540.08
2 A2 A2-A1 M2 t=M2+M3+M4
38.96 -65.91 1.00 297.00 5.1 -336.14
3 A3 A3-A2 M3 t=M3+M4
33.96 -5.00 58.00 296.00 5.05 -25.25
4 A4 A4-A3 M4 t=M4
28.51 -5.45 238.00 238.00 4.15 -22.6175
Total 156.07
(1) (2) (3) (4) (5) (6) (8)


1 A1 A1-A0 M1 t=M1+M2+M3+M4+M5
104.87 104.87 1.00 299.00 5.2 545.32
2 A2 A2-A1 M2 t=M2+M3+M4+M5
38.96 -65.91 1.00 298.00 5.15 -339.44
3 A3 A3-A2 M3 t=M3+M4+M5
33.96 -5.00 58.00 297.00 5.1 -25.50
4 A4 A4-A3 M4 t=M4+M5
28.51 -5.45 238.00 239.00 4.2 -22.89
5 A5 A5-A4 M5 t=M5
99.42 70.91 1.00 1.00 0.675 47.86425
Total 205.36
(1) (2) (3) (4) (5) (6) (8)


1 A1 A1-A0 M1 t=M1+M2+M3+M4+M5+M6
104.87 104.87 1.00 300.00 5.2 545.32
2 A2 A2-A1 M2 t=M2+M3+M4+M5+M6
38.96 -65.91 1.00 299.00 5.2 -342.73
3 A3 A3-A2 M3 t=M3+M4+M5+M6
33.96 -5.00 58.00 298.00 5.15 -25.75
4 A4 A4-A3 M4 t=M4+M5+M6
28.51 -5.45 238.00 240.00 4.2 -22.89
5 A5 A5-A4 M5 t=M5+M6
99.42 70.91 1.00 2.00 0.73 51.7643
6 A6 A6-A5 M6 t=M6
33.51 -65.91 1.00 1.00 0.675 -44.49
Total 161.23
Maximum section size = 205.36 AH
Required size = Maximum section size x Design margin x Temperature correction

factor x Aging factor
Battery size calculated = 259.7804 AH
Standing DC loading for Protection, Control, Indications and alarms = (132kV line feeder control
and relay panel load + 230KV control panel + Bus coupler feeder control and relay panel load +
DC/DC converter load)
= (396 + 80 + 112 + 1000) Watts [ values were taken from Table 1]
= 1588 Watts
= 14.463 Amp.
Battery can backup the above mentioned load upto (330 / 14.436) = 22.8595 Hours
Which Fulfills PGCB’s requirement.
Page-11
FLOAT CUM BOOST CHARGER SIZING CALCULATION
SELECTED BATTERY SIZE = 330 AH

DC Nominal Voltage = 110 V
A) FLOAT CHARGER RATING
Float Charger Rating = (Continuous load current + Float charging current)
Continuous Load Current = 28.51 A
Float Charging Current = 2 mA per AH rating of battery
= 0.66 A
Float Charger Rating Calculated = 29.17 A
Design Margin = 10%
B) BOOST CHARGER RATING

Boost Charger Rating = 20% of AH Rating of battery
Boost Charger Rating Calculated = 66 A
Design Margin = 10%
Battery Charger Rating Selected = 90 A
RESULT
No. of Battery Cells = 92 Nos.
AH Capacity = 330 AH.
Float cum Boost Charger rating = 90A at 110V DC
Page-12
DVR Calculation
Number of Boost Voltage Total Boost Nominal Load % of Max Max load Required Voltage Voltage Drop at
No of Diode
Cell Per cell Voltage Voltage Voltage Voltage Drop At DVR Single Diode
110VDC
92 1.7 156.4 110 5 115.5 40.9 0.8 51.13
ANNEXURE-2
Local Station- UPS
Sr.No Equipment Description Power Req No of Unit Actual

Consumption
1 HMI PC 300 3 900
2 Disturbance Recorder 100 1 100
3 Ethernet Switches 40 6 240
4 TFT Monitors 60 3 180
5 Laser Color Printer 190 2 380
6 GPS Time Sync Equipment 15 1 15
7 Gateway 15 2 30
TOTAL 1845 W
Power Factor = 0.8
KVA Requirement = 2.30625 kVA
Considering 85% Efficiency

And avg. diversity factor = 1273.05 W
Of 0.6 of UPS
Hence, Load on battery(W) = 1280 W

110V Battery & Battery Charger Sizing Calculation For Payra 132/11Kv (Ais) Grid Substation

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110V Battery & Battery Charger Sizing Calculation For Payra 132/11Kv (Ais) Grid Substation

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Droits d'auteur :

Formats disponibles

110V Battery & Battery Charger Sizing Calculation for

PAYRA 132/11KV (AIS) GRID SUBSTATION

 Project Name: Design, supply, installation, testing & commissioning of

 Contract No: PGCB/132KV/PP/SS; Dated: 11-04- 2018.

 Contractor: ENERGYPAC ENGINEERING LTD.

 Client: POWER GRID COMPANY of BANGLADESH

2 DESIGN CRITERIA FOR BATTERY SIZING 3

3 CALCULATION FOR NUMBER OF CELLS 4

4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING 5

i 110V DC LOAD DETAILS 6-7

iii K- factor curves (HBL)

iv Temperature correction factor (HBL)

This document is intended to size the 110V Ni-Cd battery &

2 DESIGN CRITERIA FOR BATTERY SIZING:

i Two closing operations on all circuit breakers (including future) supplied by

v margin of 10% is considered for de-rating of the battery.

Accordingly, the load cycle is divided into six sections:

Section Number Time Period Load Considered

The minimum temperature is 4 °C

Nominal Voltage of the system = 110 V

Maximum Allowable system voltage percentage = +10 %

Maximum allowable system voltage = 121 V

Minimum allowable system voltage = -20 %

Minimum allowable system voltage = 88 V

End cell voltage = 1.1 V

Float charging voltage = 1.42 V

Maximum allowable system voltage

Minimum No. of cells required = 86.00

No. of cells selected = 92.00

Hence, the number of cells selected as 92 is justified.

The battery charger is sized based on two numbers of applications envisaged.

ii Total Emergency lighting load is considered 600 W.

i 110V DC Load details

Required size = Maximum section size x Design margin x Temperature correction

Battery size calculated = 259.7804 AH

Battery size selected = 330 AH

= (396 + 80 + 112 + 1000) Watts [ values were taken from Table 1]

Battery size selected = 330 AH

Which Fulfills PGCB’s requirement.

SELECTED BATTERY SIZE = 330 AH

B) BOOST CHARGER RATING

No. of Battery Cells = 92 Nos.

AH Capacity = 330 AH.

Float cum Boost Charger rating = 90A at 110V DC

K - Factors Curve for L type Cells

K - Factors Curve for L type Cells

NICKEL CADMIUM BATTERY - TEMPERATURE DERATING FACTORS

2 DESIGN CRITERIA FOR BATTERY SIZING 3

3 CALCULATION FOR NUMBER OF CELLS 4

4 DESIGN CRITERIA FOR BATTERY CHARGER SIZING 5

i 110V DC LOAD DETAILS 6-7

iii K- factor curves (HBL)

iv Temperature correction factor (HBL)

This document is intended to size the 110V Ni-Cd battery &

2 DESIGN CRITERIA FOR BATTERY SIZING:

i Two closing operations on all circuit breakers (including future) supplied by

v margin of 10% is considered for de-rating of the battery.

Accordingly, the load cycle is divided into six sections:

Section Number Time Period Load Considered

The minimum temperature is 4 °C

Nominal Voltage of the system = 110 V

Maximum Allowable system voltage percentage = +10 %

Maximum allowable system voltage = 121 V