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Article history: Encapsulation of probiotic bacteria in cross-linked alginate beads is of major interest for improving the
Received 9 June 2010 survivability in harsh acid and bile environment and also in food matrices. Alginate micro beads (10–40 μm)
Received in revised form 28 October 2010 containing the probiotics Lactobacillus rhamnosus GG and Lactobacillus acidophilus NCFM were produced by a
Accepted 7 December 2010
novel technique based on dual aerosols of alginate solution and CaCl2 cross linking solution. Extruded macro
beads (approximately 2 mm diameter) produced by the conventional method and micro beads produced by
Keywords:
Microencapsulation
novel aerosols technique offered comparable protection to L. rhamnosus in high acid and bile environment.
Lactobacillus rhamnosus GG Chitosan coating of micro beads resulted in a significant increase in survival time of L. rhamnosus from 40 to
Lactobacillus acidophilus NCFM 120 min in acid condition and the reduction in cell numbers was confined to 0.94 log over this time. Alginate
macro beads are more effective than micro beads in protecting L. acidophilus against high acid and bile.
Chitosan coating of micro beads resulted in similar protection to L. acidophilus in macro beads in acid and
extended the survival time from 90 to at least 120 min. Viability of this organism in micro beads was 3.5 log
after 120 min. The continuous processing capability and scale-up potential of the dual aerosol technique offers
potential for an efficient encapsulation of probiotics in very small alginate micro beads below sensorial
detection limits while still being able to confer effective protection in acid and bile environment.
© 2010 Published by Elsevier B.V.
1. Introduction addition to that probiotics should resist the natural barrier of high
acidity and bile content in the gastrointestinal tract (GIT) and show
Microencapsulation defines a process in which solid, liquid or their viability and activity at the site of action (Ding and Shah, 2007).
gaseous materials are retained within an encapsulating matrix or Since some Lactobacillus lack the ability to adequately survive GIT
membrane as small capsules and release their contents at controlled conditions (Mandal et al., 2006) microencapsulation techniques have
rates over extended time periods (Champagne and Fustier, 2007). been applied to improve acid, bile and heat tolerance of probiotics
Microencapsulation has been applied to add value to the food (Ding and Shah, 2007) and also to inhibit unwanted reactions during
products by stabilizing reactive, sensitive, or volatile ingredients and storage and processing which can result in loss of activity (Adhikari
also by protecting them against moisture, heat and other extreme et al., 2000; Chandramouli et al., 2004; Sultana et al., 2000). Probiotics
conditions (Anal and Singh, 2007; Pimentel-González et al., 2009). used for this study include Lactobacillus rhamnosus GG (ATCC 53130)
Probiotics defined as “live micro organisms which, when admin- and Lactobacillus acidophilus NCFM.
istered in adequate amounts, confer a health benefit on the host” In case of encapsulation of probiotics, many encapsulation
(Araya et al., 2002) are common core materials that are often methods have been developed and generally involve spray drying
encapsulated in alginate gel. It has been recommended that food and entrapment in gel particles by emulsion or extrusion methods. In
containing probiotic bacteria should contain at least 106 live micro the emulsion method, a hydrocolloid solution is emulsified in
organisms per g or mL at the time of consumption in order to have vegetable oil and then added into an ionic solution to induce gelation.
protective effects such as maintenance of normal intestinal micro Reaction between the hydrocolloid solution and ionic solution (CaCl2)
flora, enhancement of the immune system, reduction of lactose takes place in the oil phase when coalescence of the droplets
intolerance and anti-cancer activity (Capela et al., 2006; Mokarram (hydrocolloid and ionic solution) takes place (Burey et al., 2008;
et al., 2009; Picot and Lacroix, 2004; Manojlovic et al., 2010). In Lamprecht et al., 2001; Sugiura et al., 2005). However, there is a
difficulty in this method of removal of the oil for which chemicals may
be required and another separation step is added which can prove to
⁎ Corresponding author. Tel.: + 61 7 33469192; fax: + 61 7 33651177. be messy and tedious. This method is also non-continuous and time
E-mail address: b.bhandari@uq.edu.au (B. Bhandari). consuming (Burey et al., 2008).
One widely reported extrusion method is dropping a millimetre application of this technique for encapsulating the probiotics
size alginate solution containing microorganism into the cross-linking L. rhamnosus GG and L. acidophilus NCFM and the survivability of
CaCl2 bath. Methods involve electrostatic atomization, spinning/ encapsulated bacteria in simulated gastric and intestinal fluids.
rotating disk atomization, vortex bowl disk atomization, and vibration
or jet cutter, that involve additional force to generate smaller beads.
2. Materials and methods
Existing techniques are capable of producing macro particles (up to
5 mm) and micro particles (up to 200 μm) (Gibbs et al., 1999; Gouin,
2.1. Preparation of lactobacilli
2004; Shilpa et al., 2003; Zuidam and Shimoni, 2010) but have one or
more limitations such as scale-up restrictions. These limitations
Frozen cultures (in 40% v/v glycerol) of two strains of probiotic
include sensory detection of large beads on consumption of food
bacteria L. rhamnosus GG (ATCC 53103) and L. acidophilus NCFM were
products, the requirement for solvents, and application of heat and
obtained from sample stocks at the University of Queensland. These
non-continuous production. Spray drying results in a high volume
strains were inoculated into 100 mL of MRS (de Man, Rogosa, Sharpe
output but produces water soluble capsules, which results in exposure
[Oxoid Ltd]) broth and incubated at 37 °C for 24 h for L. rhamnosus and
of core materials on rehydration. Acid resistant beads are necessary
36 h for L. acidophilus, respectively. The cells were harvested by
for protection of acid-labile contents (unstable in acid environment)
centrifugation at 10,000 rpm (24,123 rcf) for 10 min and were
in gastric fluids following consumption.
washed twice with sterile 0.1% peptone.
Alginate is the most common encapsulating matrix used for food
grade and non-food compounds because of its biocompatibility, safety
and low cost (Krasaekoopt et al., 2004; Martinsen and Smidsrød, 2.2. Encapsulation of lactobacilli in alginate microbeads
1989) Alginates are linear copolymer of 1, 4-linked β-D-mannuronic
acid (M) and α-L-guluronic acid (G) residues extracted from various Bacterial cultures were suspended in 5 mL of sterile 0.1%
species of algae (Gombotz and Wee, 1998; Martinsen and Smidsrød, peptone and mixed with 45 mL of 2% (w/v) sodium alginate
1989). The polymer's bioadhesive properties facilitate coating with solution (GRINSTED® Alginate FD 155, Danisco Textile Ingredients,
other polymers (Gombotz and Wee, 1998; Mumper et al., 1994). The Australia) which had been sterilized at 121 °C for 15 min. An
mechanical properties and permeability of alginate capsules, for aerosol of microbial suspension in alginate solution was injected
example, can be modified using polycations such as chitosan (Peniche into the top of a Plexiglass cylinder through a two-fluid nozzle at a
et al., 2004) that are complex with the negatively charged alginate pump speed of 12 mL/min using pressurized air at 65 psi. A counter
chains and influence the release rate of encapsulated active aerosol of sterile 0.1 M CaCl2 solution was injected from the base of
compounds. the vessel using a two-fluid nozzle at a speed of 9 mL/min using
Entrapment of compounds in alginate gels cross linked by metal compressed air at 50 psi. Alginate micro beads encapsulating the
ions such as calcium can result in water insoluble capsules, but many probiotics were collected from the outlet at the base of the vessel
techniques are limited to batch production and are difficult to scale- (Fig. 1).
up. In this study a new continuous encapsulation process has been Encapsulation of probiotics L. rhamnosus and L. acidophilus in
developed (Bhandari, 2009) which uses separate impinging aerosols alginate macro beads was achieved by extrusion method (Krasaekoopt
of sodium alginate solution and calcium chloride cross-linking et al., 2004). Cells were suspended in 5 mL of sterile 0.1% of peptone
solution to produce cross-linked alginate micro beads with an and mixed with 45 mL of sterile 2% (w/v) sodium alginate solution.
average diameter of less than 40 μm (Fig. 1). Here we report on the The suspension was then injected through a sterile disposable, Idakko
22 G 1/2 needle (0.70 × 38 mm) into a bath of sterile 0.1 M CaCl2
solution. The macro beads were retained in the calcium chloride
solution for 30 min then rinsed with 0.1% peptone solution and stored
in the same medium at 4 °C prior to testing.
2.5. Acid tolerance of free and encapsulated probiotics from −160 °C to −85 °C over 2 h. The sample was held at −85 °C for
47 h before increasing the temperature to 20 °C over 15 h. Finally the
A low pH (acid tolerance) study of free and encapsulated sample was held at 20 °C for 1 h in Leica AFS. Samples were then
bacteria was carried out according to the method of Ding and Shah dehydrated with acetone and mounted in Epon by polymerisation at
(2007). MRS broth was adjusted to pH 2.0 with 5.0 M HCl and 60 °C for two days. Polymerised resin blocks were sectioned using a
sterilized by autoclaving at 121 °C for 15 min. One mL aliquots (109 Leica Ultracut UC6 ultra microtome and a diamond knife.
to 1010 CFU/mL) of free L. rhamnosus and L. acidophilus were used as Sections 60 nm in thickness were picked up on formvar coated
controls. Test samples consisted of freshly prepared alginate micro copper 200 mesh grids and stained with 5% uranyl acetate in 50%
beads (1 g) encapsulating probiotics produced by the double methanol for 3 min and in Reynolds lead citrate for 2 mins. Samples
aerosol method, chitosan-coated micro beads and extruded alginate were washed with water between and after staining. Sections were
macro beads encapsulating probiotics. Test and control samples examined in a JEOL 1010 (Japanese Electron Optical Limited)
were added to tubes containing 9 mL of modified MRS broth (pH transmission electron microscope operated at 80 kV and images
2.0) and incubated at 37 °C for 5, 20, 40, 60, 90 and 120 min. After were captured using an Olympus soft imaging mega view III digital
incubation for the specified time intervals, 1 mL aliquots of free camera.
cells and encapsulated cells were collected and neutralized by
adding 1 M NaOH. Media containing free cells were serially diluted
with 0.1% peptone and inoculated onto MRS agar plates. Encapsu- 2.8. Statistical analysis
lated bacteria were released from alginate micro or macrobeads and
enumerated by the method described in Section 2.4. All tests were Data was derived from the results of 3 independent experiments
repeated 3 times to estimate the standard error. and Analysis of variance was carried out using the ‘General Linear
Model’. Completely randomized design (CRD) with repeated mea-
2.6. Bile tolerance of free and encapsulated probiotics surement and split unit was used. Significant differences between the
means of cell counts were determined by using Tukey's simultaneous
Oxgall (Difco™, Bacto Lab Pty Ltd) was used as a bile salt to study test. All analyses were carried out using Minitab 15.
the bile tolerance of encapsulated and free cells. Prior to the
experiment the tolerance of both lactobacilli strains to oxgall was
assessed by inoculating them individually (109 CFU/mL) in sterile
MRS broth with 0.3, 0.5, 1.0, 1.5, 2.0, and 3.0% (w/v) added oxgall at
37 °C for 120 min. Bile tolerance was studied according to the method
described by Ding and Shah (2007), Kim et al. (2008) and Liong and
Shah (2005). Bacterial survival was evaluated by performing plate
counts with MRS agar. The oxgall concentration selected was the
lowest concentration that inhibited L. rhamnosus and L. acidophilus
survival. Suspensions of free bacteria (1 mL) containing 109 CFU/mL
and alginate encapsulated cells (1 g) were placed in a tube containing
9 mL of MRS broth modified with oxgall and incubated at 37 °C for 5,
60 and 120 min. Aliquots (1 mL) of free and encapsulated bacteria
were collected at each time interval. Free cells were serially diluted
with 0.1% peptone and inoculated on MRS agar plates. Enumeration of
the numbers of encapsulated bacteria was carried out as described
above. Following breakdown of the micro or macrobeads in sodium
citrate solution, bacterial survival was determined by serial dilution
and inoculation on MRS agar plates at 37 °C for 24 and 36 h
respectively as described in Section 2.4.
2.7. Size and morphology of probiotic loaded micro and macro beads
Fig. 3. (A) ESEM image of micro beads(carpet of beads) (B) ESEM image of hydrated encapsulated micro beads (arrows show the individual beads) (C) ESEM image of flattened
encapsulated beads (arrows show the impression of the flattened beads) and (D) ESEM image of fully dried beads showing salt deposits at the sides.
3. Results and discussion used to study the morphology of hydrated, delicate materials and
drug delivery systems such as polymeric microspheres and liposomes
3.1. Size and morphology of alginate micro beads and encapsulated cell (Elvira et al., 2004; Mohammed et al., 2004). The decided advantage of
numbers ESEM compared to conventional SEM is that samples can be analysed
in the hydrated state without coating and investigations of material
The cell suspensions used for encapsulation contained 9.3–9.7 behaviour can be made dynamically under controlled humidity
(log CFU/mL). The number of cells encapsulated in alginate micro atmospheres. The sequence of ESEM images in Fig. 3 captures the
beads using the double aerosol method, was in the range of 8.9–9.6 transition from fully hydrated alginate gel microbeads to dehydrated
(log CFU/g) of beads. Extruded alginate macro beads were found to film structures on lowering the vapour pressure in the sample
contain 9.0–9.30 (log CFU/g), compared with the initial free cell load chamber. The ESEM image in Fig. 3A reveals a mat of hydrated
of the starting suspension of 9.2–9.4 (log CFU/mL). Therefore a very microbeads with sizes ranging from 10 to 15 μm. The reduced size
high cell loading was observed for both micro beads and macro relative to that measured in optical micrographs (35 μm) can be
beads. explained by a partial shrinkage of the microbeads during dehydra-
Alginate micro beads containing the probiotics L. rhamnosus and tion. Individual hydrated microbeads are shown in Fig. 3B. Gradual
L. acidophilus respectively with a mean size of 35 μm (10–40 μm dehydration of the alginate microbeads results in flattening and
range) were readily produced using the double aerosol technique. coalescence of the gel structure to a film (Fig. 3C). The final stages of
The average size of probiotic loaded alginate macro beads produced drying gives rise to salt deposition on the film surface, originating
by extrusion method was 1.9 mm (1.8–1.9 mm range). Both alginate from the original CaCl2 cross linking solution (Fig. 3D).
micro beads and macro beads were roughly spherical in shape and The TEM images in Fig. 4 show the cross section of an alginate
there was no large variation in size or shape with the different micro bead (arrowed) approximately 35.26 μm in length, encapsu-
bacterial strains (Fig. 2). lating L. rhamnosus. A medial section of encapsulated rod shaped
ESEM was employed to investigate the size and morphology of bacterium approximately 3.8 × 0.8 μm is clearly visible within the
hydrated alginate gel microbeads. This technique has been widely microbead (Fig. 4B).
166 A. Sohail et al. / International Journal of Food Microbiology 145 (2011) 162–168
A10
9
6 a
b
5 c
d
4
1
0 5 20 40 60 90 120
Incubation Time (min)
B 10
9
Fig. 4. (A) TEM image of the cross sectional area of the micro bead showing medial, 1
0 5 20 40 60 90 120
transverse and diagonal sections of the encapsulated bacteria inside the bead. (B) TEM
image of the medial section of the encapsulated bacteria inside the micro bead. Incubation Time (min)
Fig. 5. A. The viability of L. rhamnosus GG exposed to the high acid environment (pH 2.0).
(a) Free bacteria (b) bacteria encapsulated in alginate microbeads (c) bacteria
3.2. Acid tolerance of free and encapsulated probiotics encapsulated in chitosan-coated alginate microbeads (d) bacteria encapsulated in
extruded alginate macrobeads. B. The viability of L. acidophilus NCFM to the high acid
environment (pH 2.0). (a) Free bacteria (b) bacteria encapsulated in alginate microbeads
Fig. 5A and B shows the viability of free and encapsulated (c) bacteria encapsulated in chitosan-coated alginate microbeads (d) bacteria encapsu-
L. rhamnosus and L. acidophilus bacteria after 120 min exposure to lated in extruded alginate macrobeads.
the acid environment (pH 2.0). The viability of free L. rhamnosus
bacteria had decreased to undetectable levels after 20 min
(Fig. 5A). The survival of L. rhamnosus was extended to 40 min Shah, 2007; Lee et al., 2004; Lee and Heo, 2000; Mandal et al., 2006;
(4.38 log CFU/mL) by encapsulation and protection was similar in Mortazavian et al., 2008; Picot and Lacroix, 2004). These conflicting
alginate micro beads and macro beads (P N 0.05). In the present reports emphasise that a direct comparison of the results of
study, the survivability of L. rhamnosus was greatly enhanced by probiotic survivability experiments is complicated by factors such
chitosan coating of the micro beads in the high acid condition to as the encapsulation method used, culture preparation, bacteria
the extent that only 1.27 log CFU/mL reduction was observed in strain and assay procedures (Truelstrup et al., 2002). Acid and bile
120 min and the survival was 8.65 log CFU/mL at that time resistance are well known to vary widely among strains within a
whereas none other probiotics survived in any other treatment species and among species (Ding and Shah, 2007; Shah et al., 1995;
after 120 min (P b 0.05). Other investigators have reported that Truelstrup et al., 2002).
chitosan-coated macrobeads (1.89 mm) significantly improve the L. acidophilus (Fig. 5B) proved to be more acid-resistant than
survivability of L. acidophilus compared with free cells, as shown by L. rhamnosus with survival being measured at 90 min for L. acidophilus
the D-value of 18.8 min for free cells compared with 50 min for in acid condition compared with 20 min for L. rhamnosus. Suspensions
encapsulated bacteria (Krasaekoopt et al., 2004). Gbassi et al. (2009) of free L. acidophilus were reduced from an initial viable count of 9.28
and Sultana et al. (2000) reported that probiotics encapsulation in to 3.83 log CFU/mL (5.45 log CFU/mL reduction) after 90 min. Over the
unmodified alginate beads (size 0.5–1.0 mm) was ineffective in same time scale, L. acidophilus bacteria encapsulated in alginate micro
protecting probiotics in highly acidic environments. Truelstrup et al. beads showed more survivability than free cells (P b 0.05) and the
(2002) reported similar results in that bifidobacteria encapsulation survival was 4.26 log CFU/mL but the protection was inferior to
in Ca-alginate microcapsules with an average diameter of 20 μm and alginate macro beads (5.46 log CFU/mL (Fig. 5B)). Encapsulation of
70 μm did not significantly improve survival in SGF. However, other L. acidophilus in uncoated micro beads or macro beads was ineffective
studies have reported higher survival rates when lactobacilli in protecting bacteria against high acid environment beyond 90 min.
immobilized in alginate beads were incubated in SGF (Ding and In contrast, chitosan coated micro beads conferred similar protection
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