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A COMPLETE LINE OF HIGH PRESSURE DUCT WORK

Advantage
Advantage Machinery
Machinery
Advantage Machinery

Distributing
Spiral Pipe & Fittings
Standard or Custom Made
Business Phone
763.416.9300
Advantage Machinery
17381 91st Place North
Maple Grove, MN 55311

Data Transfer:
Fax : 763.416.6241 www.advantagemachineryonline.com

Volume 4

To Contents Page. To Schematic Page.


CONTENTS

Spiral Pipe Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


See also pages 29, 33, 34, 49-51
Fittings Applications Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Elbows - Gored, Die Formed, Mitered and Reducing . . . . . . . . . . . . . . . . .3-4
Laterals - 45o, 30o, Saddles, Multibranch and Manifolds . . . . . . . . . . . . . 5-7
Pants Wyes & Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rectangular to Round Transitions . . . . . . . . . . . . . . . . . . . . . . . . 9
Rectangular Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Misc. Fittings - Couplings, Plugs, Offsets and Register Saddles . . . . . . . . 11
Tee’s 90o - Plain, Multibranch, Reducing, Airflow, Conical and Bullhead . . 12-17
Pickup Hoods - Floor Sweeps, Dust Nozzles . . . . . . . . . . . . . . . . . . . . .18
Ball Joints & Rectangular Fittings . . . . . . . . . . . . . . . . . . . . . . . 19
Weather Hoods - Sky Blast, Flashing and Rain Caps . . . . . . . . . . . . . . . 20
Pipe Hangers and Accessories . . . . . . . . . . . . . . . . . . . . . . . 21-22
Clean Outs & Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Flexible Hose - Steel and Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Blast Gates - Full Gate and Half Gate Data . . . . . . . . . . . . . . . . . . . . . 27
Angle Rings - Pressed and Rolled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dual Wall - Acoustical and Thermal Pipe and Fittings . . . . . . . . . . . . . 29-30
Installation Necessities - Tin Snips, Tek Screws and Drivers . . . . . . . . .31
Duct Sealants & Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation of Spiral Pipe and Fittings . . . . . . . . . . . . . . . . . . . .33
Spiral Pipe Weight Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Typical Design of a Dust Collection System . . . . . . . . . . . . 35-36
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Engineering - Includes the following: . . . . . . . . . . . . . . . . . . . . . . . 38-52
Static pressure losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-48
Conveying Velocity information . . . . . . . . . . . . . . . . . . . . . . . . 39-40
Physical Properties of Spiral Pipe . . . . . . . . . . . . . . . . . . . . . . 49-50
Capacities of Round Pipe - Dia./Areas . . . . . . . . . . . . . . . . . . . 51-52

To Schematic Page.
®

Spiral pipe combines the economies of light gauge metal with a spiral lockseam
construction that assures maximum strength and rigidity. As a result of its superior
structural strength, the ductwork requires fewer joints and hangers. Four plys of metal
form a continuous interlocked reinforcing rib on the outside which permits making long
lengths of pipe in various diameters from strip stock of specified gauge.
Developed for use on high velocity, high pressure air conditioning systems,
Spiral pipe has gained wide acceptance for all types of high or medium pressure,
above and below ground distribution systems, such as ventilation, dust removal, grain
handling, carbon monoxide exhaust and dual wall pipe for sound and thermal insula-
tion. These are only a few of its diversified applications.
Spiral pipe is available in other materials on special order, such as vinyl-coated steel,
brass, copper, aluminum and stainless steel. Spiral galvanized pipe is carefully
engineered and built, to meet or exceed all SMACNA standards (Sheet Metal And
Contractors National Association).
Standard length in all diameters is 10 feet. Any length between 6 and 20 feet cut at
no additional charge. Sizes range from 3" to 18" @ 1" intervals and 20" to 80" @ 2"
intervals.
Spiral vinyl-coated pipe is manufactured from galvanized steel coated with
polyvinyl chloride material, with an outside thickness of 4 mils and inside 1 mil,
standard. This is reversible for special purposes. External Corrugations are
recommended for over 14" diameter for underground applications. Standard gauges
are: 4" to 16" / 24 gauge, 17" to 24" / 22 gauge, 26" to 48" / 20 gauge.
Standard Lateral Section Corrugated Lateral Section
(Exterior)
(Interior)
411/16'' 411/16''
A complete line of seam welded slip-joint fittings, designed especially for use with
Spiral pipe, includes many types of elbows, crosses, tees, laterals, reducers and
various accessories, fabricated from 20 gauge (other gauges available).

See more information


on page 33.

Typical Pipe to Pipe Coupling Typical Fitting to Pipe


Slip Joint Slip Joint
Special Made Fittings
Special items are made on a time and material basis. Once accepted for production,
they cannot be cancelled, nor returned for credit. Check Measurements
Carefully!
Terms and Conditions
All shipments F.O.B. Mpls, MN.
No returns unless authorized by:
Spiral Manufacturing Co., Inc.

1
Back to Contents Page.. To Schematic Page.
FITTING APPLICATIONS DIAGRAM
A

A
11
8A
A 7 9
12

11 5
11A 33
11B 33
11C 11C
12-17
18 37
19
20
20A 8
21
22 19
23, 24 27
25-26 22
27 4A
28
37

21 4A 5A
5
20
27
23

CLEAN OUT
4A 22 4A
20A 28 18

1 5 21 11A
11B 37
28

9 1

26
28
17 28 3
10 8
BLOWER

Numbers Correspond with page.

Back to Contents Page


2
Read the linestm used by permission Fresh Ideas Inc.
All Rights reserved

ELBOWS
Standard and reducing elbows are available in
any size and degree with optional radius.
TYPICAL STANDARDS SHOWN
30o Gored Elbow 45o Gored Elbow
(E-2-30) (E-3-45)

2''
2''
D
D

300
450
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

R=11/2 X D SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

R=11/2 X D

60o Gored Elbow 90o Gored Elbow


(E-4-60) (E-5-90)
2'' 2''

D
D

600
900

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

R=11/2 X D
R=11/2 X D

Dimensions shown are standard. Longer radius or more gore sections available.
For other than standard consult factory.

3
Back to Contents Page.. Back to Schematic Page.
ELBOWS
90° Mitered Elbow 2-Piece Reducing Elbow
(E-2-M-90) 2''
(RE-5-90)

90o

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

D 1'' 2''
D
R= D
3" to 7" = 1 Vane
8" to 24" = 2 Vane Standard
For larger sizes consult factory.

Die Formed Elbow Die Formed Elbow


2''
(E-1-90) (E-1-45)
Die formed elbows of
20 gauge available
in both 90o and 45o. 2''
D Eight standard diam-
eters from 3" to 10". D
Twelve and 14'' avail-
able on special order.

900
450

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

R=11/2 X D R=11/2 X D

4
Back to Schematic Page. Back to Contents Page.
LATERALS
Available in any degree
Standard is 45o
45° Lateral Tapered Reducing Lateral (Standard)
(L-1) (L-1-R)
2'' 1'' L 1'' 2''
L

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A A B
O

Available in
2'' 1'' 0
any degree
45

2'' 2''
D
D 2''
2''

L = (1.414 x D) + 2 L & O = vary with A,B,D


Dimensions to be listed in Dimensions to be listed in
order of: A, D order of: A, B, D

30° Lateral Saddles


(L-1-30) Available with or without boot
L Existing
Pipe
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A P

2'' 1'' 300


300 thru 900
Boot
D 2''
2'' D
2'' 2''
L = (2 x D) + 2 Dimensions to be listed in order of:
Dimensions to be listed in order of: A, D D, P. Boot is standard.

5
Back to Contents Page Back to Schematic Page.
LATERALS
Optional 45° Reducing Lateral 45° Double Parallel Lateral
(O-L-1-R) (L-2)
Used when D larger than B.

L 4'' 1'' 2'' L


SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

3463- 624 - 008 -1 .GFM LARIPS 3463- 624 - 008 -1 .GFM LARIPS
A B A

2''
Available in
any degree
2'' 1'' 2'' 1''
Available in 450
any degree
2'' 2''
D C
2'' 2'' D

L = (1.414 x D) + 2 L = 1.414 x (C + D) + 4
Dimensions to be listed in order of: A, B, D Dimensions to be listed in order of: A, C, D

Reducing Lateral Cross 00


2'' Full Taper-Standard
2'' C (L-2-R) @ 180°
450
2'' 1'' 1'' 2'' Available in
any degree
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

O1
A B
O2

2''
D
2'' 0
L & O vary with A, B, C, D 180
L Dimensions to be listed in order of: A, B, C, D

6
Back to Schematic Page. Back to Contents Page.
o
LATERALS
Available in any degree
0
Radial Angle

Multi Branch Lateral


(Manifolds)
270 o o To order a multi branch lateral,
90
give the dimensions of A, B, C and
D, (E, F, G...). Next give the branch
Top View angle (45o standard) and if needed,
the radial angle(s).
Example 1: 12 x 6 x 3 x 4 x 5 x 6 x 7
with 45o branch angles. All branches
at 0o radial angle.
180o Example 2: 8 x 6 x 4 x 4 x 4 x 4 with
B 45o branch angles. C and E at 0o
radial angle with D and F at 180o.

C
O1

CC
O2 D

DD
O3
E Branch Angle
available in any B
degree from
30o to 90o. 2''
EE
O4 1''
C
O1
F

D O2
FF

O5 E
O3
G

F O4

2''
GG 2''

1'' 1''
2'' 2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643
Example: 1 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 Example: 2
A A

7
Back to Contents Page.. Back to Schematic Page.
PANT WYES / REDUCERS
Y-Branch or Pant Wye Reducing Y-Branch
(Y-2) (Y-2-R)
B
B
2'' 1'' Available in
2'' 1'' any degree
Available in

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


any degree
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A
A
1''
2''
1''
2'' 450
0
45
C
B

Dimensions to be listed Dimensions to be listed


in order of: A, B in order of: A, B, C

Shown with Vanstone flange ends


(see page 33)

Concentric Reducer Eccentric Reducer


(C-1-R) (E-C-1-R)
2'' 1'' 4'' 1'' 2'' 2'' 1'' X 1'' 2''
Standard
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A B A
B

Any length available. X = Varies with A & B. Consult


Ordering Dimensions: A, B factory. Ordering Dimensions: A, B

8
Back to Schematic Page. Back to Contents Page.
RECTANGULAR TO ROUND
TRANSITIONS
Rectangular to Round (Standard)

B A1 A2

X 1'' 2'' A3
A4
Dimensions to be listed if ordering with flange: A1, A2, A3, A4, B, X
Dimensions to be listed if ordering without flange: A1, A3, B, X
(Above shown with formed flange out)

Raw (plain end) Formed Flange Out Angle Iron Flange


Rectangular to Round (Offset)
B1

B2
A1

T1
A3
X 1'' 2''

Dimensions to be listed if ordering with flange and offset round: A1, A2, A3, A4, B, X, B1, B2
Dimensions to be listed if ordering without flange: (as shown above) A1, A3, B, X, B1, B2, T1
Offset Square to Rounds (Print required)
[Above shown with offset round; with rectangular end, raw (T1)]

9
Back to Contents Page Back to Schematic Page.
RECTANGULAR DUCT

T1
Available in most any size or shape. A
Ends available in:
• Raw (plain end): T1, T2 remains straight.
• Formed Flange: T1, T2 turned out.
• Angle Iron Flange: 1'', 1-1/4'', 1-1/2'', 2''. B
Other ends available on request.
L

(SQD)

Standard and reducing elbows are available in


any size and degree with optional radius.
T2
T1
R

T2

B
A

(SQF)

Angle Iron plain or Dimensions to be listed in order of: A, B, R, L, T1, T2


punched (optional) Also, see page 19

10
Back to Schematic Page. Back to Contents Page.
MISCELLANEOUS FITTINGS
Plugs / Caps Couplings
Pipe Plug (P-1) fits into pipe Pipe Coupling (C-1) fits into pipe
Fitting Cap (P-1-F) fits over fitting Fitting Coupling (C-1-F) fits over fitting
3''
3
/32''

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

See more information on


page 33. D
D

53/8''

In ordering specify “D” dimension In ordering specify “D” dimension


and (P-1) or (P-1-F) and (C-1) or (C-1-F)

Offset Register Saddle


3/4'' Mounting
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

Flange

D
P=Pipe
1'' 2'' Optional flange turned in F=3/4'' Size
X
L
B 4 1/2''
Standard

A
Y
Dimensions to be listed in order of: A, B, P
Dimensions to be listed in order of: D, X, Y L available in any length
Multi gore smooth turn available.

11
Back to Contents Page Back to Schematic Page.
TEE’S – 90o
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A Plain Tee
(T-1)

2''

2''

D 1'' 2''
D + 2''

Dimensions to be listed in order of: A, D

C 1'' 2''

2''

2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A 180o Cross
(T-2 -180)

D
D + 2''

Dimensions to be listed in order of: A, C, D

12
Back to Schematic Page. Back to Contents Page.
TEE’S – 90o
C 1'' 2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A
135° Cross
(T-2-135)*

1350
2'' Dimensions to be listed
in order of: A, C, D
2''

D
D + 2'' * Typical radial angle shown. Any angle available.

C +D + 4''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A
Double Parallel Tee
(T-2-P)

2'' 2'' Dimensions to be listed


2'' in order of: A, C, D
2''

C 2'' D 1'' 2''

C 2'' D 1'' 2''


SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A
90° 4 Branch Cross
(T-4-90)*

2'' Dimensions to be listed


2''
in order of: A, C, D, E, F

E F
E +F + 4''
* Typical radial angle shown. Any angle available.

13
Back to Contents Page Back to Schematic Page.
TEE’S – 90o

C 2'' D 1'' 2''

135° 4 Branch Cross


(T-4-135)*
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

1350
2''
Dimensions to be listed
in order of: A, C, D, E, F
2''

E
* Typical radial angle shown.
F
Any angle available.
E +F + 4''

C 2'' D 1'' 2''

180° 4 Branch Cross


(T-4-180)*
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

Dimensions to be listed
2'' in order of: A, C, D, E, F

2''
* Typical radial angle shown.
E F Any angle available.
E +F + 4''

14
Back to Schematic Page. Back to Contents Page.
TEE’S – 90o
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A B Reducing Tee
(T-1-R)

2''
Dimensions to be listed
2'' in order of: A, B, D
2'' 2'' D 2'' 2'' No taper if D is larger than B.
D + 4''

2''
2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

A
180° Reducing Cross
B (T-2-R-180)*

Dimensions to be listed
in order of: A, B, C, D

2'' 2'' D 2'' 2''


D + 4'' * Typical radial angles shown. Any angle available.

15
Back to Contents Page Back to Schematic Page.
TEE’S – 90o
L
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG.

A
AirflowTee
(AFT-1)

Dimensions to be listed
2'' 1'' in order of: A, D
4''

1''
L= (1.414 X D) +2
2''
D
D1

L
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG.

Reducing Airflow Tee


A B (AFT-1-R)

1'' 1'' 2'' Dimensions to be listed


2'' 1'' 1'' 4'' in order of: A, B, D
1''
2'' L= (1.414 x D) +4
D
D1

16
Back to Schematic Page. Back to Contents Page.
TEE’S – 90o
Conical Tee
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

(T-1-C)
A

4'' 220 1'' 2'' 4''


Max. Dimensions to be listed
in order of: A, D
1'' 1''
2'' 2''

D
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

Conical Reducing Tee


A
(T-1-C-R)
B

4'' 220 1'' 4'' 1'' 2'' 4''


Max. Dimensions to be listed
1'' 1'' in order of: A, B, D
2'' 2''

A 1'' 4'' 1'' 2''

2'' Bullhead Tee


2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG.

B C
Dimensions to be listed
in order of: A, B, C,

A+2''

17
Back to Contents Page Back to Schematic Page.
PICK-UP HOODS
Floor Sweeps
D D

2''

151/4''
C
5
/8''
B

4'' OPEN AREA

6'' 1'' W
Sizes available:
C As the leader in the industry,
D W A B Spiral Manufacturing Co., Inc.
4'' 10 6 8 1/4 31/2 does not put doors on the open
area for safety reasons. The
5'' 12 6 8 1/4 31/2 use of Blast Gates as shown
saves severed fingers and
6'' 12 6 8 1/4 31/2 back injuries.
Other sizes available
upon request.

Dust Nozzles
F
D D

2''

Sizes available:
4'' D A B E F R

R 4'' 4 8 141/2 51/2 11/2


R E 5'' 5 8 141/2 6 11/2
6'' 6 10 161/2 7 2
B OPEN
B AREA Other sizes available upon request.

18
Back to Schematic Page. Back to Contents Page.
BALL JOINTS
A

D A B C WGT.LBS. D
3'' 5 3/8 '' 43/4'' 23° 1
4'' 7 1/2 '' 61/2 '' 23° 1.75
5'' 9 '' 77/8 '' 27° 2.5
6'' 10 3/8 '' 87/8 '' 27° 3
7'' 10 3/8 '' 77/8 '' 22° 4
8'' 13'' 11'' 27° 7
B
9'' 14 5/8 '' 12'' 27° 8
10'' 14 5/8 '' 111/4'' 22° 9
12'' 161/2 '' 121/4'' 20° 10
Spun steel galvanized ball joints provide flexibili-
ty in ducts serving moving cutter heads or other
moving equipment. Thus, the duct can swing
through an arc while maintaining exhaust flow in
the duct. Available in 3'' through 12'' diameter. C
Max
Examples of page 10

Straight Duct Goose Neck Transition *


radius throat

End Cap Pan Elbow


square throat, radius heel

Transition Non 90o Elbow Tee


radius throat and heel square throat, radius heel

Spiral Manufacturing Co., Inc. feels there is no job, be it large or ** Side Takeoff
Straight Backed Tee Goose Neck
small, that we can’t provide you the best quality and service Offset radius throat and heel square throat
available. Our commitment to you, is the future of this
company. Thank you for your business and the opportunity to
serve your needs.
any angle
Increased Area Non 90o Elbow Non 90o Elbow
Angular Takeoff square throat, radius heel square throat and heel

any angle
Increased Area Elbow Tee Box Standard * Parker
Angular Takeoff radius throat and heel radius throat and heel Transitioning Offset
* Can move out of plane and elevation. ** Can move out of plane.

19
Back to Contents Page Back to Schematic Page.
WEATHER HOODS
D+6''

1
/2 D+12''
Sky Blast (SB)
6''
D sizes = All standard pipe sizes
24'' Shown on page 34
D

Storm Collar (SC)


D + 4''

12'' D1 Roof Flashing (FL)


D1 = D + 2''

D1+12'' Shown Flat, Pitched available


Semi-circular flaps (butterfly damper) cover exhaust stack when fan is off. When fan is on, flaps are forced out of
the way to provide a clear path for air movement. Built-in gutter system designed to prevent rain and snow from
entering stack. Made from galvanized Spiral pipe for strength and durability; available in most sizes.
Preassembled for immediate installation. Available with or without Vanstone flange. See page 33.

RAIN CAP
2 x Dia.

1/2'' Approx
Dia

1/2''
Dia Inner Baffle
(on DRC)
7''

Stack
Dia.

(SRC) Single Rain Cap (no inner baffle)


(DRC) Double Rain Cap (inner baffle)

20
Back to Schematic Page. Back to Contents Page.
PIPE HANGERS
Single and Double Rod

Single Rod Double Rod


Spiral Standard Hangers
Size Wgt. Size Wgt.
lbs. lbs.
3'' .5 24'' 3.8

4'' .6 26'' 4.1

5'' .7 28'' 4.3

6'' .7 30'' 4.7

7'' .8 32'' 4.9 All holes 9/16 ''.


Hardware supplied upon request. (see next page)
8'' .9 34'' 5.2
100' Hanger Band Rolls available
9'' 1.0 36'' 5.5 in 3/4'' x 24 ga., slotted.

10'' 1.1 38'' 5.8 Vertical Ducts


Maximum
1.2 40'' 6.1 Diameter of Straps
11'' Round Ducts
10'' 0.047'' (No. 18 gauge) galvanized
12'' 1.3 42'' 6.4 steel 2'' wide*
13'' 1.4 44'' 6.7 20'' 0.058'' (No. 16 gauge) galvanized
steel 2'' wide*
40'' 1/8''steel x 1 1/2'' *
14'' 1.4 46'' 6.9 1/8''steel x 2'' *
60''
Over 60'' 3/16''steel x 2'' *
15'' 1.5 48'' 7.2

16'' 1.6 50'' 7.5 Horizontal Ducts


Maximum
Diameter of Straps
17'' 1.7 52'' 7.8 Round Ducts
Same gauge as galvanized steel duct,
18'' 1.8 54'' 8.1 10'' 1'' wide or (No. 8 gauge galvanized
steel wire) on 10' centers
20'' 1.9 56'' 8.4 20'' Same gauge as galvanized steel duct,
1'' wide or (No.8 gauge galvanized
22'' steel wire) tied to 1'' galvanized steel
3.5 40'' band around duct on 10' centers

60'' Same gauge as galvanized steel duct,


Sizes through 20'' are 11/2'' wide on 6' centers
11/2'' x 16 ga. Same gauge as galvanized steel duct,
Over 60''
11/2'' wide on 4' centers
22'' and above are
2'' x 14 ga. * Spaced vertically not more than 12 ft. on centers
Reproduced from International Uniform Mechanical
Code. As local codes differ, it is the responsibility of the
user to determine that hangers listed will satisfy local
regulations. Spiral Manufacturing Co., Inc. assumes no
responsibility other than the sizes and material listed in
the SPIRAL STANDARD HANGERS table above.

21
Back to Contents Page Back to Schematic Page.
HANGER ACCESSORIES
Beam Clamp Strut
Model 300 (BC)
Malleable iron casting with a hardened cup point
set screw and locknut. UL listed. Set screw must be
tightened onto the sloped side of the I-Beam, 1-5/8'' x 1-5/8'' 12 Ga.
channel or angle iron flange and torque to 60 inch 2'' Half Slot (HS)
pounds. May be mounted in either position.
1-1/8'' x 9/16'' slots
punched on 2'' centers

D
Threaded Rod
T
3/4''
F
RS I-Beam I-Beam
Top Bottom

Rod diameter: 3/8''-16 and 1/2''-13


RS Max. recom. Rod Length: 36'' and 72''
D F T load lbs.
Rod Size Top Bottom
3/8'' BC 1-1/8'' 3/8'' 3/8'' 500 250
Hex Nut-Plated
1/2'' BC 1-1/16'' 1/2'' 1/2'' 950 760

3/8''-16 and 1/2''-13

Flat Washer-Plated

3/8'' and 1/2''

One of many applications shown

22
Back to Schematic Page. Back to Contents Page.
CLEAN-OUTS
SIZE A B C D E R Wgt.
6'' 9 51/2 23/4 63/4 4 3 11/2
8'' 9 55/8 21/4 63/4 4 4 13/4
10'' 9 53/4 23/8 63/4 4 5 2
12'' 111/8 63/8 23/8 91/8 41/2 6 21/2
14'' 111/4 61/2 23/8 91/8 41/2 7 3
16'' 111/4 61/2 21/4 91/8 41/2 8 3

Aluminum Contoured Hinged


Features
• Useful for access ports,
washers, ovens and filters E
Opening
• Complete with aluminum lid
• 319 Aluminum 5/32''
Dia.
Mtg. hole
Typical
Aluminum Contoured Hinged
(Photo is top view)

D
Opening
A

C
Gasket
Hinged Only
R TYP.

Aluminum Flat Hinged


(Photo is top view)

SIZE A B C D E Wgt.
4 1/2 ''X 9'' 113/8 63/4 15/8 91/4 43/4 21/2
9 ''X18'' 20 111/8 15/8 18 9 5
18''x18'' 21 21 15/8 18 18 16

23
Back to Contents Page Back to Schematic Page.
CLEAN-OUTS

Aluminum Contoured SIZE A B C D E R Wgt.


33/4 1/2
(removable cover) 4'' 6 31/2 17/8 23/8 2
6'' 87/8 53/8 21/2 6 37/8 3 1
8'' 87/8 55/8 21/6 61/4 4 4 11/2
10'' 87/8 55/8 2 61/4 4 5 11/2
E 12'' 83/4 55/8 13/4 61/4 4 6 11/2
Opening
14'' 111/8 61/2 2 81/2 41/2 7 21/4
16'' 11 61/2 13/4 81/2 41/2 8 21/4
18'' 11 61/2 13/4 81/2 41/2 9 21/4
20'' 11 61/2 13/4 81/2 41/2 10 21/2
22'' 11 61/2 13/4 81/2 41/2 11 21/2
24'' 11 61/2 13/4 81/2 41/2 12 21/2

A D
Opening

Cover
Mounting Aluminum Contoured
lip (Photo is top view)

B C

Galvanized Hinged Access Door


Contoured or Flat

B 3/4'' x 1/8''
1/2'' Gasket

Over Center
Clasp
3/4''
Mounting
Flange

Hinge A

P = pipe size
Do not install Clean-Outs or Access Doors within arms length of moving parts
Dimensions to be listed in order of A, B, P.

24
Back to Schematic Page. Back to Contents Page.
FLEXIBLE STEEL HOSE

Galvanized Steel all metal suction


and blower hose... dust and fume
collection. An excellent choice for
wood shop molders.

Steel flexible tubing products are strip-wound interlocked hose made from hot-dipped galvanized carbon steel.
There are two different gauge thicknesses to choose from, depending on the severity of service. They can be
twisted without unraveling. Steelflex rates this hose to 750 o F. Spiral Manufacturing Co., Inc. sells fully extended
hose. May be less than specified length if compressed.

U100 .010''-.012'' strip. thickness


Inside Minimum Approx.
Diameter Inside Throat Weight Per
Inches Radius (in.) Foot, Lbs.

2'' 6.34 .70


3'' 9.75 1.02
4'' 12.00 1.38
5'' 16.25 1.70
6'' 19.50 2.00
7'' 22.75 2.33

U120 .018''-.020'' strip. thickness


Inside Minimum Approx.
Diameter Inside Throat Weight Per
Inches Radius (in.) Foot, Lbs.

8'' 30.00 4.65


9'' 36.00 5.22
10'' 40.00 5.78
12'' 48.00 6.91
14'' 56.00 8.04

When fully collapsed, tubing can be extended 2.5'' per foot under a tension load of 25-lbs.
minimum to 45-lbs. maximum. Install in systems in semicompressed condition, midway between fully
extended and fully compressed.

25
Back to Contents Page Back to Schematic Page.
Flexible Rubber Hose
TM
Flx-Thane LD

Typical Application

MINIMUM MAXIMUM MAXIMUM


SIZE INSIDE APPROXIMATE
DIMENSION WEIGHT CENTERLINE COMPRESSION RECOMMENDED RECOMMENDED
NEGATIVE POSITIVE
• Construction: Light weight black or clear polyurethane wall hose (INCHES) (LBS./FT.) BEND RADIUS
(INCHES)
RATIO PRESSURE
(IN./HG.)
PRESSURE
(PSI)

construction reinforced with a spring steel wire helix. 2 .19 1.4 5:1 29 1.4
• Product Features: 2.5 .27 1.4 5:1 19 30
• Excellent compressibility 3 .32 1.8 5.5:1 29 30
• Cut, gouge, and chemical resistant
4 .46 2.7 6:1 24 30
• Efficient flow characteristics
5 .56 3.4 5.5:1 13 22
• Designed for wide temperature ranges
6 .66 3.8 6.5:1 8 18
• Offers maximum combination of flexibility and abrasion resistance
7 .73 4.2 6.5:1 8 15
• Applications: Recommended for industrial air mobement, fume control,
8 .65 5.2 6.5:1 2 10
and dust collection applications.
• Temperature Range: -65 F to 225 F 10 1.1 6 6.5:1 2 7

• Diameter Range (Inches I.D.): 2.00-18.00 Inch I.D. 12 1.3 7 6.5:1 1.7 6

• Standard Length: 25 Feet 14 1.5 8.4 6.5:1 1.1 5

• I.D. Tolerances (Inches): To 8 Inch: -0.00 to +0.125 Inch 16 1.7 9.6 6.5:1 .7 4.6
8 Inch and over: -0.00 to +0.250 Inch 18 1.9 11 6.5:1 .9 4.1
• Standard Color: Black and clear 20 2.07 11.94 6.5:1 .4 3.7
• End Finish: Plain Cut NOTE: Technical data based on 2 ft. straight lengths of hose @ 72
o
F.

• Markets: • Abrasion Resistance • Agricultural • Aluminum Refractory • Chemical Fumes • Clean Rooms
• Dust Collection • Fume Exhaust • Hull Sanding Equipment • Landfill Venting • Lawn & Leaf Collection
• Oil Mist • Ozone • Paint Spray Extraction • Paper Trim Conduit • Peat Moss Vacuum • Pharmaceutical •
• Plastic Bag Machines • Printing • R.V. Manufacturing • Textile Mills • Ultra Violet Dryers
• Vapor Recovery Hose • Woodworking/Furniture Industries

Hose Couplings Available


Flex hose quick disconnect

Flex coupling

26
Back to Schematic Page. Back to Contents Page.
BLAST GATES
Full Gates
E Cast Aluminum
SIZE A B C D E F G* H* WGT.
3'' 215/16 55/8 111/16 61/4 4 25/8 11/8 21/8 1
4'' 37/8 67/8 23/8 71/2 5 31/2 11/4 23/8 11/4
C 5'' 47/8 8 3 91/4 6 41/2 13/8 25/8 2
6'' 57/8 10 31/4 12 7 51/2 13/8 23/4 21/2
7'' 67/8 11 33/8 12 8 61/2 11/2 21/2 3

A F 8'' 77/8 12 41/2 14 91/4 71/2 13/4 31/8 41/2


B 9'' 815/16 131/2 53/8 16 101/2 81/2 17/8 31/2 51/2
10'' 93/4 143/8 53/4 18 111/4 97/16 17/8 31/2 61/2
Lock Size 103/4 151/4 6 191/2 103/8 17/8 31/2 7
Screw 11'' 121/2
12'' 113/4 161/4 61/2 211/4 131/4 111/2 2 31/2 81/4
D
14'' 137/8 19 8 231/2 151/2 131/2 21/8 41/4 11
Closed 16'' 1515/16 21 91/2 271/2 18 151/2 21/4 41/4 14
18'' 177/8 321/2 10 351/2 20 171/4 31/2 7 30
20'' 193/4 34 11 39 22 191/8 35/8 7 421/2
22'' 213/4 34 12 39 241/2 215/8 3 7 44
Open 24'' 233/4 34 13 40 261/2 235/8 3 7 46

* See side view of Half Gates for ''G'' and ''H'' dimension.
Stainless steel and Larger sizes available upon request.

Cast aluminum body with galvanized steel sliding door.

E H Half Gates
Cast Aluminum
SIZE A B D E G H WGT.
G G 3'' 3 4 5/
34 4/
12 /
78 2/
14
/
58

4'' 4 41/2 7 51/2 1 21/2 /


34

A 5'' 5 53/8 8 3/4 61/2 11/8 21/2 1


6'' 6 7 101/4 71/2 1 23/4 13/4
7'' 7 71/2 113/4 81/2 1 25/8 21/4
8'' 8 73/4 13 9 3/4 1 25/8 23/4
Size 9'' 9 81/2 16 111/4 1 25/8 31/4
Lock
B Screw 10'' 10 9 16 3/4 12 11/8 3 4
11'' 11 93/4 191/2 13 11/2 31/2 4 3/4
D
12'' 12 10 19 3/4 14 11/8 3 51/2
14'' 14 111/2 25 161/2 2 41/8 81/2
Closed 16'' 16 123/8 26 3/4 181/2 2 41/8 101/4
18'' 18 233/8 311/2 211/8 2 47/8 11

Open Larger sizes available upon request.

27
Back to Contents Page Back to Schematic Page.
W I.D. W

H
ANGLE RINGS
T Pressed and Rolled Steel
B.H.C.
Bolt No. of Size of
Inside Hole Bolt Weight
Dia. H W T Bolt lbs.
Centers Holes Holes*
3 1/16'' 7/8'' 1'' 10 Ga 45/16'' 6 9/32'' .70
PRESSED

41/16'' 15/16'' 1'' 10 Ga 55/16'' 6 9/32'' .85


51/16'' 1'' 1'' 10 Ga 65/16'' 6 9/32'' 1.20
61/8'' 11/4'' 11/4'' 10 Ga 71/2'' 6 3/8'' 1.75
71/8'' 11/4'' 11/4'' 10 Ga 81/2'' 6 3/8'' 2.00
81/8'' 11/4'' 11/4'' 10 Ga 91/2'' 8 3/8'' 2.25
11/4'' 11/4'' 10 Ga 101/2' 8 3/8'' 2.50
91/8''
101/8'' 11/4'' 11/4'' 10 Ga 111/2'' 8 3/8'' 2.75
111/8'' 11/4'' 11/4'' 10 Ga 121/2'' 8 3/8'' 3.00
123/16'' 11/2'' 11/2'' 10 Ga 133/16'' 12 7/16'' 4.00
133/16'' 11/2'' 11/2'' 10 Ga 143/16'' 12 7/16'' 4.25
143/16'' 11/2'' 11/2'' 10 Ga 153/16'' 12 7/16'' 4.75
153/16'' 11/2'' 11/2'' 10 Ga 163/16'' 16 7/16'' 5.00
163/16'' 11/2'' 11/2'' 3/16'' 181/8'' 16 7/16'' 8.00
173/16'' 11/2'' 11/2'' 3/16'' 191/8'' 16 7/16'' 8.25
183/16'' 11/2'' 11/2'' 3/16'' 201/8' 16 7/16'' 8.50
203/16'' 11/2'' 11/2'' 3/16'' 221/8'' 20 7/16'' 9.50
223/16'' 11/2'' 11/2'' 3/16'' 241/8'' 20 7/16'' 10.75
243/16'' 11/2'' 11/2'' 3/16'' 261/8'' 20 7/16'' 11.50 Pressed and rolled steel angle rings
263/16'' 2'' 2'' 3/16'' 281/2'' 24 7/16'' 16.50 are used widely in joining ductwork
283/16'' 2'' 2'' 3/16'' 301/2'' 24 7/16'' 18.00 together in dust and fume control
ROLLED ANGLE

303/16'' 2'' 2'' 3/16'' 321/2'' 28 7/16'' 19.50 work. All rings are of black steel,
2'' 2'' 3/16'' 341/2'' 28
unpainted (Galvanized and Stainless
323/16'' 7/16'' 20.00
Steel available). Through 5'' diameter,
343/16'' 2'' 2'' 3/16'' 361/2'' 32 7/16'' 22.50
angle rings are press formed and
363/16'' 2'' 2'' 3/16'' 381/2'' 32 7/16'' 23.00 above 6'', roll formed and welded. They
383/16'' 2'' 2'' 3/16'' 401/2'' 36 7/16'' 24.50 are available with or without holes.
403/16'' 2'' 2'' 3/16'' 421/2' 36 7/16'' 25.75 Dimensions shown are typical. Nearly
423/16'' 2'' 2'' 3/16'' 441/2'' 40 7/16'' 26.50 any bolt circle or hole size is available.
443/16'' 2'' 2'' 3/16'' 461/2'' 40 7/16'' 28.00 Consult Factory.
463/16'' 2'' 2'' 3/16'' 481/2'' 44 7/16'' 29.00
483/16'' 2'' 2'' 3/16'' 501/2'' 44 7/16'' 30.75
503/16'' 2'' 2'' 3/16'' 521/2'' 48 7/16'' 32.00
523/16'' 2'' 2'' 3/16'' 541/2'' 48 7/16'' 33.75 Typical Vanstone Flanged Joint
543/16'' 2'' 2'' 3/16'' 561/2' 52 7/16'' 35.00 See page 33
563/16'' 2'' 2'' 3/16'' 581/2'' 52 7/16'' 36.25 2''
583/16'' 2'' 2'' 3/16'' 601/2'' 56 7/16'' 37.50
603/16'' 2'' 2'' 3/16'' 621/2'' 56 7/16'' 38.75
623/16'' 2'' 2'' 3/16'' 641/2'' 60 7/16'' 40.00
643/16'' 2'' 2'' 3/16'' 661/2'' 60 7/16'' 41.50
663/16'' 2'' 2'' 3/16'' 681/2'' 64 7/16'' 42.75
683/16'' 2'' 2'' 3/16'' 701/2'' 64 7/16'' 44.00
703/16'' 2'' 2'' 3/16'' 721/2'' 68 7/16'' 45.25
723/16'' 2'' 2'' 3/16'' 741/2'' 68 7/16'' 46.50
* Bolts available for each hole size

28
Back to Schematic Page. Back to Contents Page.
DUAL WALL SPIRAL PIPE & FITTINGS
Available in Perforated* (Acoustical) Liner or
Solid (Thermal Insulation) Liners

Approx. A
8''

D1 D2

A
Dimensions to be listed in order of: D1, D2

Duct liner absorbs equipment and air rush noises


over a broad spectrum of sound. Glass fiber
construction traps noise and dissipates it within the
fiber matrix. Air is delivered, not noise. It also performs
1200 as a thermal insulation to conserve energy.
1200
Three l-beam spacers minimum at approx. 120°
centerline spot welded to inner duct.
Zinc on galvanized pipe melts at 788° F.
The Manual of Industrial Ventilation Recommended
Practice, 23rd Edition, suggest operating temperatures
not to exceed 400° F.
View A-A Standard duct liner maximum temperature rating 250° F.
R-value = 3.6 per inch of thickness.

Performance Characteristics Thermal


Sound Absorption: Conductance:
Density Noise Reduction Coefficients at Frequencies
lbs. per Thick- Density
ness NRC* lbs. per
cu. ft. 125 250 500 1000 2000 4000
cu. ft. K R
1'' .17 .52 .57 .69 .82 .86 .65 1.5 .29 3.4
1.5 11/2'' .23 .62 .74 .82 .87 .88 .75 2.0 .27 3.7
2'' .32 .70 .83 .91 .92 .91 .85 3.0 .24 4.2
1/2'' .08 .42 .35 .46 .61 .75 .45
1'' .19 .52 .61 .74 .86 .90 .70 K factor is expressed as
2.0 btu./ in./ hr./ ft2/ deg. F.
11/2'' .25 .62 .78 .88 .94 .92 .80
2'' .33 .76 .88 .93 .93 .93 .90 R is the reciprocal of K.
1/2'' .10 .40 .37 .53 .68 .79 .50
All values are measured
1'' .17 .57 .70 .89 .95 .97 .80 at 75° F. mean temperature.
3.0
11/2'' .25 .66 .85 .94 .97 .98 .85
2'' .36 .79 .96 .99 .98 .99 .95
*Overall Noise Reduction Coefficient (NRC)

* 3/32'' @ 3/16'' staggered, Holes per sq. inch 33. Open area 23%.

29
Back to Contents Page Back to Schematic Page.
DUAL WALL FITTINGS
Perforated or Solid Liner
Dual Wall 60° Elbow Dual Wall 90° Elbow
(DW-E-3-60) All 90° elbows to be of 5 (DW-E-5-90)
piece construction and 45°
elbows to be of 3 piece
construction. Elbow center-
D2 line radius shall not be less 2
D1 than 11/2 times the inside D1 D
duct diameter.

900
600

2'' SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


2'' SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

1'' 1''
R = 11/2 X D1 R = 11/2 X D1

Dimensions to be listed in order of: D1, D2 Dimensions to be listed in order of: D1, D2

Dual Wall Plain Tee Dual Wall Reducing Tee


(DW-T-1) (DW-T-1-R)
D2 + 2'' D2 + 2'' 4'' 1'' 2''
SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

2
A2 A1 A2 A1 B1 B

2'' 2''
2'' 2''

D1 D1
D2 1'' 2'' 1'' 1'' 2'' 1'' D2
Dimensions to be listed in order of: Dimensions to be listed in order of:
A1, A2, D1, D2 A1, A2, B1, B1, D1, D2
All fittings in this catalog are available in dual wall construction. Above are examples.

30
Back to Schematic Page. Back to Contents Page.
INSTALLATION NECESSITIES
Aviation Snips
• Made of hard Molybdenum/Silicon tool steel for
good cutting edge and longer tool life
• Double-cam-action construction for 20% greater
cutting power with less effort, maximum opening
of jaws, minimum opening of handles
• Serrated blades - Draw work into cutting edges
without slipping, for accurate, clean cuts
• Longer leverage, spring-action handles
• Hardened pivot bolt; safety latch; self-locking nuts
• Soil and wear-resistant PVC grips or
polypropylene spur
• Left hand model - green - cuts right
• Right hand model - red - cuts left
• Straight - yellow - cuts straight and slight curves
Guarantee
Every Klenk Tool carries a lifetime guarantee
against breakage. Should the blades break in
normal use, the tool will be replace by the Klenk
distributor, or may be returned to the factory for
repair or replacement. Factory reconditioning
and resharpening service is also available at a
very nominal charge.

Model No. Description Length Cut


KJS 1 Right hand model 9 1/2'' 1 1/4'' 3.2cm

KJS 2 Left hand model 9 1/2'' 1 1/4'' 3.2cm

Tek-Screws and Drivers

Tek-Screw Driver (TSD)

5/8'' 1/4''
1/2''
18 Threads
per in.

Available in quantities of
50, 100, 500, 1000
Tek-Screws: Used as a self-drilling screw they eliminate all hole preparation. Teks can be used with or without
pilot holes. Positive rake forward cutting edges drills straight thru sheet metal at peak speed. Perfectly mated
threads increase strip and back out pressures. Used extensively by installers of heating and ventilating duct work.
Produces more secure sheet metal assemblies faster.

31
Back to Contents Page Back to Schematic Page.
DUCT SEALANT
Indoor
Water Based Duct Sealant (S2 - 601)
Water based, synthetic resin duct sealant. This sealant’s exceptional performance and reliability
have made it one of the most popular water based duct sealing mastics in the industry.
Formulated to provide ease of application for saving materials and labor.
Service
Gray color. -20o F. Mold, mildew and weather resistant.
Passes ASTM C731, D2202 UL approved, 294 U

Application
Temperature . . . . . . . . . . . . . . . . . . 35o to 110o F
Method. . . . . . . . . . . . . . . . . . . . . . . Brush, putty knife, caulk gun, pump.
Rate . . . . . . . . . . . . . . . . . . . . . . . . . Apply at joint and fastener to 20 mil thick wet film after duct work installed.
Clean up wet . . . . . . . . . . . . . . . . . . Soap and water
Packaging . . . . . . . . . . . . . . . . . . . . 10 oz tube, 1 gallon can

Storage
One year shelf life (unopened) at 35o F to 110o F

Indoor/Outdoor
Water Based Duct Sealant (S2-321)
A versatile, all purpose industrial duct sealant for use on all types of metal duct, glass fiber duct board, and flex
duct, as well as duct fabric and flexible tubing runouts. This sealant incorporates a built-in polyester
reinforcement for exceptional strength, with UV inhibitors for extended outdoor exposure.
Service
Gray color. -20o F. Mold, mildew and weather resistant.
Passes ASTM C731, C732, D2202 UL approved, 294 U

Application
Temperature . . . . . . . . . . . . . . . . . . 35o to 110o F
Method. . . . . . . . . . . . . . . . . . . . . . . Brush, putty knife, caulk gun, pump.
Rate . . . . . . . . . . . . . . . . . . . . . . . . . Apply at joint and fastener to 20 mil thick wet film after duct work installed.
Clean up wet . . . . . . . . . . . . . . . . . . Soap and water
Packaging . . . . . . . . . . . . . . . . . . . . 10 oz tube, 1 gallon can

Storage
One year shelf life (unopened) at 35o F to 110o F

FOIL TAPE
Description //
Description Color/ Total Tensile Flame Smoke
Adhesion
Product Application
Application Adhesive Thickness Strength To Steel Spread Dev.
Size lbs/in2
Index
mils lbs/in2 Index
dead-soft aluminum foil. 96 oz. per
2TA U.L. FILE NO.: R10984. Aluminum/ Acrylic 3.5 27 inch width 5 10
Silicone release liner. 2'' x 50 yds
Low Temperature Application: -25o F Temperature Resistance: -35o F to 260o F

32
Back to Schematic Page. Back to Contents Page.
INSTALLATION OF SPIRAL PIPE
AND FITTINGS
1. Fitting-to-Fitting connections are made with a female (C-1-F) coupling or a short length
of Spiral pipe. They are sized to slide over fittings.
2. Fittings and Small-End couplings (C-1) have male ends. They are sized to slide
inside Spiral pipe and flexhose.
3. Spiral pipe is joined by means of couplings and sealed with duct sealer. Sheet metal
screws or pop rivets are used at maximum 15'' intervals, with a minimum of three
fasteners per joint. These hold the fittings and joints in place while the sealant cures.

Fitting to Fitting slip joint Pipe to Pipe slip joint

Cut a short length of Spiral duct Sleeve type couplings (C-1) con-
so a fitting-to-fitting connection nect Spiral pipe together. The
can be made. Use this short small ends of the coupling are
length of duct as a female cou- slipped into the pipe sections.
pling or order a (C-1-F) female
coupling.
Flange to Flange joint Pipe to Fitting slip joint

Bolted Vanstone flanges are used Pipe sections mate with fittings
to connect pipe and fittings togeth- that are sized to slip together.
er. Order pipe or fittings with flange No extra coupling is needed.
installed or see below for your own
installation of flanges.

Installation of Vanstone Flange


Step 1. Slip flange over Spiral ductwork allowing
duct to extend 1/2” beyond the face of Face
the flange. Measure to ensure the
flange is square to the duct.
Secure flange in place with
3 or 4 C-clamps.
Step 2. Peen 4 tabs about 1” wide and
90o apart, working from the STEP 2
inside of the flange. The edge
of the flange acts as a break.
Do not cut, slice, or hammer
directly on the end of the duct.
Step 3. Rotate duct 45o and peen 4 STEP 4
more tabs about 1” wide and
90o apart. There should now be
a total of 8 tabs bent over.
Step 4. Peen remaining edge of duct over
flange. Flange is ready to be bolted. Face View
See page 28 for sizes.

33
Back to Contents Page Back to Schematic Page.
SPIRAL PIPE WEIGHT TABLE - Lbs. Per Ft.
TUBE NOMINAL U.S. STANDARD GAUGE
DIAM. 30 28 26 24 22 20 18 16 14
3'' 0.55 0.66 0.75 1.01 1.23 1.46
4'' 0.74 0.88 1.02 1.35 1.64 1.94
5'' 0.94 1.10 1.28 1.69 2.06 2.42 3.40
6'' 1.11 1.32 1.54 2.03 2.47 2.91 3.88 4.79
7'' 1.30 1.55 1.79 2.37 2.88 3.40 4.52 5.58 6.90
8'' 1.48 1.77 2.05 2.71 3.29 3.86 5.17 6.38 7.89
9'' 1.67 1.99 2.31 3.05 3.71 4.37 5.82 7.19 8.89
10'' 1.86 2.21 2.57 3.39 4.12 4.86 6.47 7.99 9.88
11'' 2.09 2.49 2.90 3.70 4.60 5.60 7.40 9.14 11.30
12'' 2.23 2.65 3.08 4.07 4.95 5.83 7.75 9.57 11.83
13'' 2.45 2.92 3.40 4.50 5.50 6.50 8.70 10.74 13.27
14'' 2.60 3.10 3.59 4.74 5.77 6.81 9.05 11.17 13.81
15'' 2.79 3.33 3.86 5.10 6.20 7.50 10.10 12.47 15.42
16'' 2.97 3.55 4.11 5.42 6.60 7.78 10.34 12.76 15.77
17'' 3.17 3.79 4.39 5.80 7.20 8.50 10.80 13.33 16.48
18'' 3.34 4.00 4.63 6.10 7.43 8.76 11.64 14.37 17.76
20'' 3.72 4.42 5.15 6.78 8.25 9.73 12.93 15.96 19.73
22'' 4.88 5.65 7.46 9.08 10.71 14.23 17.57 21.72
24'' 5.30 6.16 8.14 9.91 11.68 15.52 19.16 23.68
26'' 5.76 6.67 8.82 10.73 12.66 16.82 20.76 25.66
28'' 6.20 7.18 9.50 11.56 13.63 18.11 22.36 27.64
30'' 6.66 7.71 10.18 12.38 14.60 19.41 23.96 29.62
32'' 8.22 10.84 13.21 15.88 20.71 25.57 31.61
34'' 11.56 14.50 17.00 22.60 27.90 34.49
36'' 12.20 14.90 17.53 23.29 28.75 35.54
38'' 12.88 15.46 18.20 24.17 29.84 36.89
40'' 13.56 16.50 19.48 25.88 31.95 39.50
42'' 14.22 17.31 20.44 27.17 33.54 41.46
44'' 14.91 18.16 21.42 28.47 35.15 43.45
46'' 15.57 18.97 22.38 29.76 36.74 45.42
48'' 16.26 19.32 23.36 31.06 38.34 47.40
50'' 16.69 20.63 24.33 32.37 39.96 49.40
52'' 21.44 25.30 33.68 41.58 51.40
54'' 22.26 26.28 34.98 43.18 53.38
56'' 23.08 27.25 36.27 44.78 55.36
58'' 23.91 28.23 37.56 46.38 57.34
60'' 24.73 29.20 38.84 47.97 59.30
62'' 26.11 30.83 41.06 50.68 62.65
64'' 33.30 43.35 53.40 66.01
66'' 34.34 44.70 55.07 68.08
68'' 35.38 46.06 56.74 70.14
70'' 36.41 47.41 58.41 72.21
72'' 37.46 48.77 60.08 74.47
74'' 38.49 50.12 61.75 76.34
76'' 39.53 51.48 63.42 78.65
78'' 40.56 52.83 65.39 80.84
80'' 41.61 54.19 66.75 82.52

Spiral standard pipe outlined in boxes.


Other gauges manufactured to order to meet customer’s specific codes.

34
Back to Schematic Page. Back to Contents Page.
Typical Design of A Dust
Collection System
The following is an abbreviated example of a small wood chip and sawdust system. There are many
variables for the pneumatic transport of particle material, therefore, this is only a snapshot of one type
of small system.
Terms frequently used, you should know.
CFM- Cubic Feet per Minute (air volume)
FPM- Feet Per Minute (velocity of air)
S.P.- Static Pressure. expressed in inches of water. It is resistance to air movement in a
duct. Also called “pressure loss,” “friction loss,” “system resistance,” etc.
Floor Plan
Start with a floor plan of your shop area, show at least the following:
1. Location of dust producing machines including the size and location of dust pick-ups.
2. Location of dust collector unit.
3. Measurements from floor to joists.
4. Obstructions that will interfere with runs.
5. Best estimates of locations and length of branch ducts and main dust.
To specify your dust collector, ductwork and fittings, you must know:
1. Required air velocities to carry chips (FPM).
2. CFM required.
3. Size of ducts to provide 1 and 2 above.
4. Static pressure (S.P.) resulting from 1, 2, and 3 above.
For this example we are going to choose minimum air velocity of 4500 FPM for the branch ducts and
4000 FPM for the main duct. These velocities are taken from our guideline table on pages 51 and 52.

Next we will choose only three hypothetical machines and their required CFM:
Jointer 400 CFM = 4” Duct
Shaper 600 CFM = 5” Duct (rounding up)
Planer 500 CFM = 4” Duct
The total CFM required of the dust collector is 400 + 600 + 500 = 1500 CFM.

Now we must determine the static pressure (S.P.) loss of the assembled system.
The total S.P. loss that the collector must overcome is the sum of the losses of:
1. The branch with the greatest S.P. loss, which includes its’ length of duct and the S.P. losses
of the fittings used in this branch.
2. The main duct with its’ various diameters (to be determined) and the S.P. losses of it’s
fittings.
3. S.P. losses of flex hose.
4. Entry loss at the machine adapter collars (use 1.5'' S.P. as a constant).
5. Filter loss if used [(use 1.5'' S.P. as a constant) check with blower manufacturer].
6. Pre-separator if used [(use 1.5'' S.P. as a constant) check with blower manufacturer].
Calculations (with assumptions):
Let’s assume that each branch duct uses 10 feet of duct three 45o elbows, one 90o elbow,
one 45o lateral and 3 feet of flex hose.
A rough look at the static pressure (S S.P.P) chart on page 48 indicates that the 4 inch
Planer branch will have the worst S.P. loss. This is the only branch that needs to be
considered in the summation of losses. The other two branches, which have less loss, will
not contribute to the total loss.
Calculate this branch as follows:
•The chart on page 48 approximates 10'' of loss per 100 ft of duct at 500 CFM.
•The branch has 10 ft of duct. Therefore 10/100 x 10'' = 1'' S.P. loss.

35
Back to Contents Page Back to Schematic Page.
Typical Design of A Dust
Collection System
(continued)

Calculate this branch as follows:


•The chart on page 48 approximates 10'' of loss per 100 ft of duct at 500 CFM.
•The branch has 10oft of duct. Therefore 10/100 x 10'' = 1'' S.P. loss.
•There are three 45 elbows. Each 3 gore elbow has approximately o
0.3'' S.P. loss
from chart on page 44. Therefore 3 x0.3 = loss for the three 45 elbows (0.9'')
•The one 90o elbow has 0.6'' of S.P. loss from chart on page 43.
o
•The 45 lateral has a S.P. loss of 0.5'' from chart on page 47.

Main Duct Calculations


•Let’s now assume that the main includes the 15 foot length from the Jointer to the Shaper
branch, then runs another 15 feet from the Shaper to the Planer branch, and finally 20 feet
the rest of the way to the dust collector. Also, that it has two 90o elbows and 4 feet of flex duct
to the dust collector.
•Where the Shaper branch enters the main duct, it adds 600 CFM to the system and we
want to reduce the velocity of the main to 4000 feet per minute (FPM).
•Our Static Pressure chart on page 48 shows that 15 feet of 7'' duct will result in 0.5''
S.P. loss ( 3'' x 15/100 =~ 0.5'') with 1000 CFM (400 + 600) airflow. The above 15 feet of
7'' duct contains one of the 90o elbows which produces 0.24'' S.P. loss.
•Where the Planer branch enters the main duct, it adds still another 500 CFM to the
system (continuing to flow at a velocity of 4000 FPM).
•From the Planer to the dust collector is an 8'' Dia. run 20 feet long, one more 90o
elbow and the 4 feet of flex hose.
•The S.P. chart on page 48 shows 20 feet of 8'' duct produces .56 S.P. loss
(2.8'' x 20/100 = .56'') with 1500 CFM (400+600+500) airflow.
•To this we add another eight inch 90o elbow; 0.24''.
•Next we add the loss from 4 feet of flex hose from the chart on page 38.
(4/100 x .3 x 27.58 = .33'')
Summing up the main = .5 + .24 + .56 + .24 + .33 = ~ 1.9''
Finally we must add 1.5'' S.P. loss for the filters.

Summing up the S.P. loss for the system we have:


Worst branch loss (planer) = 5.7 S.P. loss
Main duct loss = 1.9 S.P. loss
Filter loss = 1.5 S.P. loss
Total system = 9.1 S.P. loss
Additional comments:
If a return duct should have been necessary because of a remote location for the collector, it should
be 2'' larger in diameter than the main duct entrance to the collector (8''+2''=10'' dia), and it’s S.P. loss
(it will be small) would be added to the total system loss. There should be a Blast Gate installed on each
of these three primary branches. Properly installed they should not increase static pressure loss.
Additional secondary branches (those used intermittently) will not alter the calculations. The design
assumes that all three primary branches may be used simultaneously.

The information to spec out the dust collector has now been determined. It would
be specified to a minimum of 1500 CFM with a static pressure capability of no less
than 9.1 inches.
Note: Some dust collector systems may not include fan curve information that shows CFM or static
pressure variables. We do not recommend procuring collector equipment without this kind of
information.

36
Back to Schematic Page. Back to Contents Page.
SYSTEM COMPONENTS
Following are some examples of system components frequently
used in the application of Spiral products:

Trailer loading system accessories

Quick disconnect clamp (no tool required) Diverter Valve

o
Swivels a full 360
o
Flexes 180 all in one
smooth motion

Air Actuated Gate Swivelflex Elbow TM

Flange Clamp for Angle Rings Special Purpose Hoods

37
Back to Contents Page Back to Schematic Page.
ENGINEERING

The following pages of data and physical properties are provided as useful
references in the use and application of Spiral pipe, fittings and accessories.

Static Pressure Loss of Flexible Rubber Hose


10,000
FP
M

5,000
Ve
loc

4,000
ity

3,000
Cubic feet of air per minute (CFM)

2,000

1,000
'
12'
'
500 10'
400
8''
300

200 6''
50

5''
00
40
35
00

100
00
30

4''
00
25
00
20
00

50 3''
15

40
00

1 2''
30 Dia 2/
10

se
Ho
00

20

10
0.001 0.005 0.01 0.05 0.1 0.5 1 2 3 4 5 10

Static Pressure (S.P.) Loss in PSI per 100'


To convert to inches of water multiply by 27.7

38
Back to Schematic Page. Back to Contents Page.
USUAL EXHAUST VOLUMES AND CONVEYING VELOCITIES FOR DUST PRODUCING EQUIPMENT
Exhaust Volumes and Pipe Sizes
This list of recommended exhaust volumes and pipe sizes for average sized metal working and woodworking machines is based on many
years of experience and the work of many people. Some modern high speed or extra large machines will require higher velocities than shown.
Smaller machines may use less air than shown. The air volume required to capture the dust at the machine will vary with each operation.
Particle size and hood type must be considered. The following charts will provide an excellent guide to determine your total air volume require-
ments.
Caution: One of the most important factors in an efficient dust collection system is proper hood design. Hoods must be designed so that the
dispersed particles are thrown or deflected directly into the hood opening. The large heavy particles thrown out by the cutting heads or wheels
have such a high speed that their trajectories cannot be altered by a vacuum system regardless of its velocity. In addition hoods should be
placed as close to the source of dust contamination as possible since the effectiveness of an exhaust hood decreases very rapidly as it is
moved away from the source. The following recommended pipe sizes are based on the use of reasonably good hoods.
Wide belt and abrasive sanders, moulders and shapers with high R.P.M. spindles often call for higher duct velocity (through hoods supplied by
manufacturers) than those indicated on the charts. In these cases caution must be used.
The following charts are recommended for machines with good hood enclosures. (Also check with the machine manufacturer for their
recommended velocities.)

Gang Rip Saws Jointer


Recommended Velocity 4,200 to 5,000 F.P.M. Recommended Velocity 4,200 to 5,000 F.P.M.
Total Blade Exhaust Volume and Pipe Exhaust Volume and Pipe
Diameters at 4500 ft. Velocity Knife Width Diameters at 4500 ft. Velocity
Diameter In. In.
Bottom Top CFM Dia.
CFM Dia. CFM Dia. Up to 6'' 390 4''
Up to 24'' incl. 610 5'' 390 4'' 7'' to 8'' 610 5''
25'' to 36 incl. 880 6'' 610 5'' 8'' to 18'' 880 6''
36'' to 48'' incl. 1200 7'' 610 5''
Over 48'' incl. 1570 8'' 880 6''
Disc Sander Turning Lathes
Recommended Velocity 4,200 to 5,000 F.P.M. Recommended Velocity 4,200 to 5,000 F.P.M.
Exhaust Volume and Pipe Exhaust Volume and Pipe
Disc Diameter Diameters at 4500 ft. Velocity Turning Length Diameters at 4500 ft. Velocity
In. Inches
CFM Dia. CFM Dia.
Up to 12'' 390 4'' Up to 12'' 880 6''
13'' to 18'' 610 5'' 13'' to 24'' 1570 8''
19'' to 32'' 880 6'' 25'' to 36'' 1985 9''
33'' to 38'' 1200 7'' 37'' to 48'' 2450 10''
39'' to 48'' 1570 8''
Floor Sweep Horizontal Belt Sander
Recommended Velocity 4,200 to 5,000 F.P.M. Recommended Velocity 4,200 to 5,000 F.P.M.
Exhaust Volume and Pipe Belt Width Exhaust Volume and Pipe
Size Diameters at 4500 ft. Velocity in. Diameters at 4500 ft. Velocity
CFM Dia. Head End Tail End
5'' 610 5'' CFM Dia. CFM Dia.
6'' 880 6'' Up to 6'' 880 6'' 610 5''
7'' 1200 7'' 7'' to 9'' 1200 7'' 880 6''
Floor Sweeps are not added to the total load of the 1985 9'' 7''
exhauster as they are in operation only a few minutes at a 10'' to 14'' 1200
time. Over 14'' 2450 10'' 1200 7''
(Mouth of floor sweep 10'' x 4'' to 12'' x 4” approx.)
Single Surfacer Circular Saw
Recommended Velocity 4,000 to 5,000 F.P.M. Recommended Velocity 4,200 to 5,000 F.P.M.
Exhaust Volume and Pipe Exhaust Volume and Pipe
Knife Width Diameters at 4500 ft. Velocity Blade Diameter Diameters at 4500 ft. Velocity
In. In.
CFM Dia. CFM Dia.
Up to 6'' wide 390 4'' Up to 10'' 390 4''
7'' to 12'' wide 610 5'' 12'' to 14'' 610 5''
13'' to 20'' wide 880 6'' 16'' to 20'' 880 6''
21'' to 26'' wide 1570 8'' 24'' to 30'' 1570 8''
27'' to 36'' wide 1985 9'' Variety Saws with
2450 Dado Heads 1200 7''
Over 36'' wide 10''

39
Back to Contents Page Back to Schematic Page.
USUAL EXHAUST VOLUMES AND CONVEYING VELOCITIES FOR DUST PRODUCING EQUIPMENT
Conveying Conveying
Dust producing Exhaust hood Exhaust requirements velocities Dust producing Exhaust hood Exhaust requirements velocities
equipment in fpm equipment in fpm
Abrasive blast rooms Tight enclosure with 60 - 100 fpm downdraft (long rooms of 4,000 Grinders Downdraft grilles Bench type, 150-250 cfm per sq. ft. of 4,000
(sand, grit or shot) air inlets (usually in tunnel proportions 100 fpm cross-draft) Portable and Use side shields exhaust grille but not less than 150 cfm
roof) flexible shaft where possible per sq. ft. of plan working area
Floor grille, 200-400 cfm per sq. ft. of
Abrasive blast Tight enclosure with 20 air changes per minute but not less 4,000 exhaust grille but not less than 100
cabinets access openings than 500 fpm through all openings. cfm per sq. ft. of plan working area
Openings to be baffled
Bag tube packer Booth or enclosure 500 cfm/filling tube; 500 cfm at feed 4,000 Mixer Enclosure 150 minimum fpm through working and 4,000
(provide spillage hopper; 950 cfm at spill hopper inspection openings
hopper)
Barrels Local hood 180 deg. 100 cfm/sq. ft. barrel top min. 4,000 Shake-outs Enclosure 200 fpm through all openings in 4,000
(for filling or around top of barrel Foundry enclosure, but not less than 200 cfm
removing material) per sq. ft. of grate area
Belt conveyors Hoods at transfer Belt speeds less than 200 fpm - 4,000 None Ventilate conveyor equivalent to 75 to 4,000
point Apron conveyor for
350 cfm per foot of belt width, but not light flask work 100 cfm per sq. ft. of gross grate area,
less than 150 fpm through open area. assuming all grates open at any one time
Belt speeds over 200 fpm - 500 cfm
per foot of belt width but not less than Belt conveyor for None Same as above 4,000
200 fpm through open area light flast non-
Back to Schematic Page.

Shakeout conveyor Continuous hood 350 cfm per ft. of belt width with air 4,000 ferrous castings
with take-off max. of inlets every 30 ft.
30 ft.apart Side or overhead Ventilate housing at rate of 125 to 150 4,000
Shaker conveyor
Belt wiper Tight fitting hood 200 cfm per foot of belt width. Not 4,500 above floor-snap hood cfm per sq. ft. gross open area. Assume
(may required held against under recommended for wet belts as in ore flask work all doors open at one time. Include area
with high speed side of belt conveying between housing and conveyor sides in
belts) volume determination. Usual
clearance 1 in. or less on each con-
Bins Connect to bin top 200 fpm through open area at feed 4,000 veyor side
(closed bin top) away from feed point points, but not less than 0.5 cfm per cu.
ft. of bin capacity Tunnel ventilation Enclosure When vibrating shake-out hoppers are 4,000
Bucket elevators Tight casing required 150-200 fpm at all openings. 4,000 located in a closed tunnel, ventilate the
tunnel at 100 cfm per sq. ft. of tunnel
Ceramics Enclosure 200 fpm through all openings 4,000 cross section. Exhaust from transfer
Dry Pan Local 500 fpm 4,000 points can provide all, or part of, air re-
Dry Press Automatic feed, 1-5 in. dia. branch at quired. Any additional exhaust required
die. Manual feed, 1-5 in. dia. branch at should be taken in rear of shake-out
die. 500 cfm hopper
Vibrating feeders- Complete enclosure 200 cfm per sq. ft. of opening (Provide 4,000
shakeout hopper rubber or canvas flexible seals between Screens Enclosure 200 fmp indraft through hood openings, 4,000
to conveyor shake-out hopper sides and end and Vibrating flat deck but not less than 50 cfm per sq. ft. of
also feeder sides and end) screen area
Floor grate Side hood For heavy loads of dry dust and 4,000
Back to Contents Page.

continuous dumping or feeding opera- Cylindrical Enclosure 100 cfm per sq. ft. of circular cross- sec- 4,000
tions, treat same as shake-out side tion but not less than 400 fpm in-
hoods, see below draft through openings in enclosure
Downdraft When used occasionally, 200-250 cfm 4,000 Miscellaneous, Complete enclo- 100-400 fpm indraft through inspection or 4,000
per sq. ft. of grate area - depending on Packaging, sure working openings, but not less than
fineness and dryness of material machines, 25 cfm per sq. ft. of enclosed plan area
Grinder Booth 100-150 fpm indraft through opening in 3,500 granulators, en-
Swing frame booth face for large opening. Never closed dust produc- Booth 50-150 cfm per sq. ft. of open face area 4,000
below 100 fpm. Small opening with ing units. Packaging, Downdraft 95-150 cfm per sq. ft. of dust producing 4,000
grinder in front use 200 fpm weighing, container plan area
filling inspection
40
41
Back to Contents Page..

Static Pressure Loss of Die-Formed 90o Elbows

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

7,000
6,000
Back to Schematic Page.

5,000

4,000

3,000 es.
Inch
in
Velocity f.p.m.

2,500 4'' 3'' eter


5'' m
6'' Dia
7'' uct
2,000 8'' lD
10'' mina
No
1,500

1,000
900
800
700
600
.01 .015 .02 .025 .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1

Static Pressure (S.P.) loss, Inches of Water.


Static Pressure Loss of Die-Formed 45o Elbows

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

7,000
Back to Schematic Page.

6,000
5,000

4,000

3,000 .
nches
3'' I
4'' in
2,500
5'' ter
Velocity f.p.m.

me
6'' Dia
2,000 7'' uct
8'' lD
10'' a
min
No
1,500

1,000
Back to Contents Page.

900
800
700
600
.005 .0075 .01 .0125 .015 .02 .025 .03 .04 .05 .075 .1 .125 .15 .2 .25 .3 .35 .4.45 .5
Static Pressure (S.P.) loss, Inches of Water.
42
43
Back to Contents Page..

Static Pressure Losses of 5-gore 90o Elbows

7,000
6,000
Back to Schematic Page.

5,000

4,000

ches.
3,000 4'' In
in
2,500 30'' 20''
10''
eter
m
Velocity f.p.m.

50''
80''
t Dia
2,000 uc
alD
min
No
1,500

1,000
900
800
700
600
.01 .015 .02 .025 .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1

Static Pressure (S.P.) loss, Inches of Water.


Static Pressure Losses of 3-gore 45o Elbows

7,ooo
6,000
Back to Schematic Page.

5,000

4,000
ches.
In
in
3,000 4''
eter
10'' m
Velocity f.p.m.

2,500 30'' 20''


t Dia
80''
50'' uc
alD
2,000 min
No
1,500

1,000
900
Back to Contents Page.

800
700
600
.005 .008 .010 013
. .015 .02 .025 .03 .04 .05 .075 .1 .13 .15 .2 .25 .3 .35 .4 .45 .5

Static Pressure (S.P.) loss, Inches of Water.


44
45

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


Back to Contents Page

Static Pressure Loss in 90o Tee’s


VU

Example: Main (VU) = 4000, Branch (VB) = 6000


VB 6000
Velocity Ratio = V = =1.5
U 4000
From Chart: 1.5 Ratio @ 6000 f.p.m. ~
= 2.8'' S.P. loss
VB

7,000
Back to Schematic Page.

6,000
5,000
Branch Velocity, f.p.m. (VB)

4,000
1
3,000

2,500

2,000 Branch Velocity (VB)


Calculate Velocity Ratio =
2.5 Upstream Velocity (VU)
.7
Select curve corresponding to this ratio and
1,500 determine branch static pressure loss as a
function of branch velocity

1,000
.05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .8 1 1.5 2 2.5 3 4 5 6 8 10

Static Pressure Loss; Inches of Water


SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643
Static Pressure Loss in 90o Conical Tee VU

Example: Main (VU) = 4000, Branch (VB) = 6000


VB 6000
Velocity Ratio = V = =1.5
U 4000
From Chart: 1.5 Ratio @ 6000 f.p.m. = 2.3'' S.P. loss

VB
Back to Schematic Page.

7,000
6,000
5,000
Branch Velocity, f.p.m. (VB)

4,000

3,000
3.0
2,500 1.5
1.0
.8
2,000 .7
.6 Branch Velocity (VB)
Calculate Velocity Ratio =
Upstream Velocity (VU)
1,500
Select curve corresponding to this ratio and
determine branch static pressure loss as a
function of branch velocity
1,000
Back to Contents Page.

900
800
700
.01 .015 .02 .025 .03 .04 . 05 .06 .08 .1 .15 . 2 .25 .3 .4 .5 .6 .8 1 1.5 2 2.5 3 4 5 6 8 10

Static Pressure Loss; Inches of Water


46
47
Back to Contents Page

SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643


Static Pressure Loss in 45o Laterals
VU

Example: Main (VU) = 4000, Branch (VB) = 6000


VB 6000
Velocity Ratio = V = =1.5
U 4000
From Chart: 1.5 Ratio @ 6000 f.p.m. ~
= 1.9'' S.P. loss

VB
Back to Schematic Page.

7,000
6,000
5,000

4,000
Branch Velocity, f.p.m. (VB)

3,000 2.0 3.0


1.25 1.5
1.0
2,500 .9
.8
2,000 Branch Velocity (VB)
Calculate Velocity Ratio =
Upstream Velocity (VU)
1,500 Select curve corresponding to this ratio and
determine branch static pressure loss as a
function of branch velocity
1,000
900
800
700
.01 .015 .02 .03 .04 . 05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 8 1 1.5 2 2.5 3 4 5 6 8 10

Static Pressure Loss; Inches of Water


Static Pressure (Friction) Loss of Spiral Pipe
.03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0
70,000 70,000

80
70
60,000 60,000

00
00
36

60
34 0
00

00
50,000 50,000

55
32
00

00
30 0

50
0
28
00

00
45
40,000

26
40,000

00
24
00

40
00
22

00
20

00
30,000 00 30,000
18
00

25,000 25,000
16
00
14

20,000 20,000
00
12

''
50 ''
00

48 ''
15,000 46 '' 15,000
44 ''
42 ''
40 '
10,000 ' 10,000
38
9,000 '' 9,000
36 '
8,000 ' 8,000
34
10

''
00

7,000 32 7,000
''
6,000 30
'' 6,000
28
90

5,000 '' 5,000


0

4,500 26 4,500
Cu. Ft. of Air Per Minute (CFM)

4,000 4,000
80

3,000
0

3,000
2,500 2,500
''
24
2,000 '' 2,000
22
''
1,500 20 1,500
''
18

'' 1,000
1,000 16
900 900
800 '' 800
14
700 700
600 '' 600
12
500 '' 500
11
400 '' 400
10

9'' 300
300
250 8'' 250

200 7'' 200

150 6'' 150


s
he
n Inc
i
100 5'' ete
r 100
m 90
90 dia
ct
80 l du 80
na
70 mi 70
No
fpm

4'' 60
60
ve

50 50
loc
ity

40 40
3''

30 30
.03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0

Static Pressure (Friction) Loss in Inches of Water Per 100'

48
Back to Schematic Page. Back to Contents Page.
PHYSICAL PROPERTIES OF
SPIRAL PIPE
400 250
19 GA

Pounds Per Lineal Foot


19 GA
Pounds Per Lineal Foot

350

Compression Loading
Compression Loading

200
300 20 GA
250 21 GA 150 20 GA
22 GA 21 GA
200
PLAIN WELDED PIPE
PLAIN WELDED PIPE
23 GA 100 22 GA
150 19 GA 19 GA
24 GA 23 GA
100 25 GA
24 GA
26 GA
50 25 GA
50 26 GA

5 10 15 20 25 30 5 10 15 20 25 30 35 40 45

% Compression (Flattening) % Compression (Flattening)


Compression Loading 8'' Compression Loading 12''
Diameter Spiral Pipe Diameter Spiral Pipe

1100 1000
19 GA 20 GA
1000
20 GA 21 GA 900
900 22 GA 24 GA
800
800 22 GA
23 GA
700
700
Pounds

Pounds

600
600 24 GA
500
500
25 GA
400 400
26 GA
300 300
200 200
100 100
0 .1 .2 .3 .4 .5 .6 .7 .8 .9 0 .05'' .10'' .15'' .20'' .25''

Inches of Deflection Supported 6.5 FT. Centers Inches of Deflection Supported 6.5 FT. Centers
8'' Pipe. End-Supported 12'' Pipe. End-Supported
with Center Load with Center Load

Special Made Fittings


Special items are made on time and material basis. Once accepted for production,
they cannot be cancelled, nor can they be returned for credit.

Check Measurements Carefully!

49
Back to Contents Page Back to Schematic Page.
Calculation of wall thickness to Diameter ratio ( TD )
Example: 24 gauge steel = .0296 thickness
13'' diameter duct
i.e.:( DT ) = .0296/13 = .0023
Above reference, for lower charts, to predict
bursting & collapsing pressures.
304 11.0
193 7.0
111 4.0
83 3.0
66 2.4 Gauge Mean Thickness
47 1.7
44 1.6
18 .0516
39 1.4 20 .0396
36 1.3
35 1.25 22 .0336
33 1.2 24 .0296
*** ***
33 1.2 26 .0217

1 PSI = 27.7 in, H2O 1 in H2O = .0361 PSI

Properties are approx, based on both emperical


and extrapolated data.
* Did not fail at 500 PSI *** Less than 1.2 PSI
** Did not fail at -14.7 PSI (-407 in. H2O)

Chart to predict bursting Chart to predict collapsing


pressures of steel Spiral pipe pressures of steel Spiral pipe
500
Hydrostatic Pressure to Failure, p.s.i.

15
Internal Negative Pressure to Collapse, p.s.i.

400

10
300 9
8
250
7
200 6

5
150

100
3
90
80
70
2
60

50
1.5
40
35
30 1
.001 .002 .003 .004 .006 .008 .001 .002 .003 .004 .006 .008
Ratio of: (TD ) Ratio of: (TD )
Wall Thickness/Diameter Wall Thickness/Diameter
Refer to upper right corner of page for more details. Refer to upper right corner of page for more details.

50
Back to Schematic Page. Back to Contents Page.
51

Capacity of Round Pipe 3 to 60 In. Diameter, 300 to 2500 F.P.M.


Back to Contents Page

EXHAUST GRILLES EXHAUST RISERS AND VENT


STACKS EXHAUST MAINS
GASES AND FUMES
SUPPLY FLUES AND RISERS
HORIZONTAL SUPPLY DUCTS
velocity f.p.m. 300 350 400 450 500 550 600 650 700 750 800 900 1000 1200 1400 1500 1600 1800 2000 2200 2400 2500
AREA
Dia.
In. Sq. In. Sq. Ft.
QUANTITY OF AIR FLOWING, IN C.F.M.
3 7.069 0.0491 14.73 17.18 19.64 22.09 24.54 27.00 29.45 31.91 34.36 36.82 39.27 44.18 49.09 58.91 63.72 73.63 78.54 88.36 98.18 107.99 117.81 122.75
4 12.5664 0.0871 26.13 30.49 34.84 39.19 43.55 47.91 52.26 56.62 60.97 65.32 69.68 78.39 87.10 104.52 121.94 130.65 139.36 156.78 174.2 191.62 209.04 217.8
5 19.6350 0.1364 40.92 47.74 54.56 61.38 68.20 75.02 81.84 88.66 95.48 102.30 109.12 122.76 136.4 163.68 191.0 204.60 218.24 245.5 272.8 300.08 327.36 341.0
6 28.274 0.196 58.80 68.60 78.40 88.20 98.00 107.80 117.60 127.40 137.20 147.0 156.80 176.40 196.0 235.20 274.4 294.0 313.60 352.8 392.0 431.2 470.40 490.0
7 38.484 0.267 80.10 93.45 106.80 120.15 133.50 146.85 160.20 173.55 186.90 200.25 213.60 240.30 267.0 320.40 373.8 400.5 427.20 480.6 534.0 587.4 640.80 667.5
8 50.265 0.349 104.70 122.15 139.6 157.05 174.50 191.95 209.40 226.85 244.30 261.75 279.20 314.10 349.0 418.8 488.6 523.5 558.4 628.2 698.0 767.8 837.6 872.5
9 63.617 0.4417 132.51 154.59 176.68 198.76 220.85 242.94 265.02 287.10 309.19 331.30 353.46 397.53 441.7 530.04 618.4 662.6 706.9 795.1 883.4 971.4 1,060.1 1,104.3
Back to Schematic Page.

10 78.540 0.5455 163.65 190.92 218.20 245.47 272.75 200.03 327.30 354.57 381.85 409.15 436.40 490.95 545.5 654.60 763.7 818.3 872.8 981.9 1,091.0 1,200.1 1,309.2 1,363.8
11 95.033 0.660 198.00 231.0 264.0 297.00 330.00 363.0 396.0 429.0 462.00 495.0 528.00 594.00 660.0 792.0 924.0 990.0 1,056.0 1,188.0 1,320.0 1,452.0 1,584.0 1,650.0
12 113.097 0.7854 235.62 274.89 314.16 338.43 392.70 431.97 471.24 510.51 549.78 589.05 628.32 706.86 785.4 942.5 1,099.6 1,178.1 1,256.6 1,413.7 1,570.8 1,727.9 1,885.0 1,963.5
13 132.732 0.9217 276.51 322.59 368.68 414.76 460.85 506.94 553.02 599.1 645.19 691.30 737.36 829.53 921.7 1,106.0 1,290.4 1,382.6 1,474.7 1,659.1 1,843.4 2,027.7 2,212.0 2,304.3
14 153.938 1.069 320.70 374.15 427.60 481.05 534.50 587.95 641.40 694.85 748.30 801.75 855.20 962.10 1,069.0 1,282.8 1,496.6 1,603.5 1,710.4 1,924.2 2,138.0 2,351.8 2,565.6 2,672.5
15 176.715 1.227 368.10 429.45 490.80 552.15 913.50 674.85 736.2 797.5 858.90 920.25 981.60 1,104.3 1,227.0 1,472.4 1,717.8 1,840.5 1,963.2 2,208.6 2,454.0 2,699.4 2,944.8 3,067.5
16 201.062 1.3963 418.99 488.85 558.72 628.48 698.35 768.16 838.0 907.8 977.7 1,047.4 1,117.4 1,257.0 1,396.3 1,676.2 1,955.4 2,094.9 2,234.9 2,513.9 2,793.6 3,073.0 3,352.4 3,491.7
17 226.980 1.5763 472.89 551.7 630.52 709.33 788.15 866.96 945.8 1,024.6 1,103.4 1,182.2 1,261.0 1,418.7 1,576.3 1,891.6 2,206.8 2,364.4 2,522.1 2,837.3 3,152.6 3,467.9 3,783.2 3,940.7
18 254.469 1.767 530.10 618.45 706.80 795.15 883.50 971.85 1,060.2 1,148.5 1,236.9 1,325.2 1,413.6 1,590.3 1,767.0 2,120.4 2,473.8 2,650.5 2,827.2 3,180.6 3,534.0 3,887.4 4,240.8 4,417.5
19 283.529 1.969 590.70 689.15 787.60 886.05 984.50 1,082.95 1,181.4 1,279.8 1,378.3 1,476.7 1,575.2 1,772.1 1,969.0 2,362.8 2,756.6 2,953.5 3,150.4 3,544.2 3,938.0 4,331.8 4,725.6 4,922.5
20 314.159 2.182 654.60 763.7 872.8 981.9 1,091.0 1,200.0 1,309.2 1,418.3 1,527.4 1,636.5 1,745.6 1,963.8 2,182.0 2,618.4 3,054.8 3,273.0 3,491.2 3,927.6 4,364.0 4,800.4 5,236.8 5,455.0
22 380.133 2.640 792.00 924.0 1,056.0 1,188.0 1,320.0 1,452.0 1,584.0 1,716.0 1,848.0 1,980.0 2,112.0 2,376.0 2,640.0 3,168.0 3,696.0 3,960.0 4,224.0 4,752.0 5,280.0 5,808.0 6,336.0 6,600.0
24 452.389 3.1416 942.46 1,099.5 1,256.6 1,413.7 1,570.8 1,727.9 1,884.9 2,043.0 2,199.1 2,356.1 2,513.2 2,827.4 3,141.6 3,769.8 4,398.1 4,712.3 5,026.4 5,654.8 6,283.0 6,911.3 7,539.6 7,854.0
26 530.929 3.687 1,106.1 1,290.4 1,474.8 1,659.2 1,843.5 2,027.8 2,212.2 2,396.5 2,580.9 2,765.2 2,949.6 3,318.3 3,687.0 4,424.4 5,161.8 5,530.5 5,899.2 6,638.6 7,374.0 8,111.4 8,848.8 9,217.5
28 615.752 4.276 1,282.8 1,496.6 1,710.4 1,924.2 2,138.0 2,351.8 2,565.6 2,779.4 2,993.2 3,207.0 3,420.8 3,848.4 4,276.0 5,131.2 5,986.4 6,414.0 6,841.6 7,696.8 8,552.0 9,407.2 10,262 10,690
30 706.858 4.909 1,472.7 1,718.1 1,963.6 2,209.1 2,454.5 2,700.0 2,945.4 3,190.8 3,436.3 3,681.7 3,927.2 4,418.1 4,909.0 5,890.8 6,872.6 7,363.5 7,854.4 8,836.0 9,818.0 10,800 11,782 12,272
32 804.248 5.585 1,675.5 1,954.7 2,234.0 2,513.2 2,792.5 3,071.7 3,351.0 3,630.2 3,909.5 4,188.7 4,468.0 5,026.5 5,585.0 6,702.0 7,819 8,377.5 8,936.0 10,053 11,170 12,287 13,404 13,962
34 907.920 6.305 1,891.5 2,206.7 2,522.0 2,837.2 3,152.5 3,467.7 3,783.0 4,098.2 4,413.5 4,728.7 5,044.0 5,674.5 6,305.0 7,566.0 8,827 9,457.5 10,088 11,349 12,610 13,871 15,132 15,762
36 1,017.876 7.068 2,120.4 2,473.8 2,827.2 3,180.6 3,534.0 3,887.4 4,240.8 4,594.2 4,947.6 5,301.0 5,654.4 6,361.2 7,068.0 8,481.6 9,895 10,602 11,308.8 12,722 14,136 15,550 16,963 17,670
38 1,134.115 7.875 2,362.5 2,756.2 3,150.0 3,543.7 3,937.5 4,331.2 4,725.0 5,118.7 5,512.5 5,906.0 6,300.0 7,087.5 7,875.0 9,450.0 11,025 11,812 12,600.0 14,175 15,750 17,325 18,900 19,687
40 1,256.637 8.726 2,617.8 3,054.1 3,490.4 3,926.7 4,363.0 4,799.3 5,235.6 5,671.9 6,108.2 6,544.5 6,980.8 7,853.4 8,726.0 10,471 12,216 13,089 13,961.6 15,707 17,452 19,197 20,942 21,815
42 1,385.442 9.635 2,890.5 3,372.2 3,854.0 4,335.7 4,817.5 5,299.2 5,781.0 6,262.7 6,744.5 7,226.0 7,708.0 8,671.5 9,635.0 11,562 13,489 14,452 15,415.0 17,343 19,270 21,197 23,124 24,087
44 1,520.531 10.56 3,168.0 3,696.0 4,224.0 4,752.0 5,280.0 5,808.0 6,336.0 6,864.0 7,392.0 7,920.0 8,448.0 9,504.0 10,560 12,672 14,784 15,840 16,896 19,008 21,120 23,232 25,344 26,400
46 1,661.902 11.541 3,462.3 4,039.3 4,616.4 5,193.5 5,770.5 6,347.5 6,924.6 7,501.6 8,078.7 8,655.5 9,232.8 10,387 11,541 13,849 16,157 17,311 18,466 20,774 23,082 25,390 27,698 28,852
48 1,809.557 12.566 3,769.8 4,398.1 5,026.4 5,654.5 6,283.0 6,911.3 7,539.6 8,167.9 8,796.2 9,424.5 10,053 11,309 12,566 15,079 17,592 18,849 20,106 22,618 15,132 27,645 30,158 31,416
50 1,963.500 13.635 4,090.5 4,772.2 5,454.0 6,136.0 6,817.5 7,499.2 8,181.0 8,862.7 9,544.5 10,225 10,908 12,272 13,635 16,362 19,089 20,452 21,816 24,544 27,270 29,997 32,724 34,087
52 2,123.716 14.748 4,424.4 5,161.8 5,899.2 6,636.5 7,374.0 8,111.4 8,848.8 9,586.2 10,324 11,061 11,798 13,273 14,748 17,698 20,647 22,122 23,596 26,546 29,496 32,446 35,396 36,870
54 2,290.221 15.904 4,771.2 5,566.5 6,361.6 7,157.0 7,952.0 8,747.2 9,542.4 10,338 11,133 11,928 12,723 14,314 15,904 19,085 22,266 23,856 25,446 28,628 31,808 34,989 38,170 39,760
56 2,463.008 17.104 5,131.2 5,986.5 6,841.6 7,697.0 8,552.0 9,407.2 10,262 11,118 11,973 12,828 13,683 15,394 17,104 20,525 23,945 25,656 27,366 30,787 34,208 37,629 41,050 42,760
58 2,642.079 18.347 5,504.1 6,421.5 7,338.8 8,256.0 9,173.5 10,091 11,008 11,926 12,843 13,760 14,678 16,512 18,347 22,016 25,686 27,520 29,356 33,023 36,694 40,363 44,032 45,867
60 2,827.433 19.635 5,890.5 6,872.0 7,854.0 8,836.0 9,817.5 10,799 11,781 12,762 13,744 14,726 15,708 17,,672 19,635 23,562 27,489 29,452 31,416 35,343 39,270 43,197 47,124 49,087

Reproduced in part by Permission From Handbook of Air Conditioning Heating and Ventilating, The Industrial Press, New York.

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