Low Parameter STG for

WHRS
Presentation By

APT Power Engineering Ltd

 APT POWER ENGINEERING LIMITED
ISO 9001:2008
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APT Power Engineering Ltd

Introduction

• Established in the year 1996 and dedicated to power sector.

• Promoted by Mr.DK Naidu and Mr.DVG Naidu

• Supply and Manufactures Balance of Plant equipment for Turbines.

• Specialized in Erection and Commissioning of various makes of

turbines including BHEL, Russian, Siemens and others.

• Supported by well experienced Technocrats.

• Represented Kaluga Steam turbine from 1998 to 2003.

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
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• We are representing M/s. Qingdao Jieneng Power Station (QJPS) China

from the year 2004, for supply of TG sets ranging from 5MW to 60MW

and its auxiliaries on turnkey basis in India and African countries. Since

then we have supplied & commissioned more than 63 machines (about

1085 MW in total).

• We are also representing M/s. Shanghai Turbine Works Co. Ltd., (STWC)

China for the supply, Erection and commissioning, Testing and Servicing

of TG sets ranging from 60 MW to 250 MW in India.

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
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APT QJPS Joint Business Activity

QJPS RESPONSIBILTY

• Supply of TG set with major equipment

APT RESPONSIBILTY

• Receiving enquiries from various customers

• Preparing and submitting the Techno-Commercial offers.
• Sorting out the all the technical queries.
• Finalization of price and commercial terms.
• Design, engineering procurement and supply of Balance of Plant
equipment to suit to the requirement of the STG.
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
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APT QJPS Joint Business Activity

• Submission of load details, preparation and submission of all drawings.
• Coordination with customer and consultants for approvals and
participation in all project co-ordinations.
• Complete Erection, Commissioning, testing and handing over of the
equipment.
• Supply of spares.
• After sales services of all the supplied equipments.
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

M/s.QJPS WHRS

• QJPS has supplied more than 500 WHRS based TG sets all over world.

• In India about 90% of the WHRS machines are supplied by M/s.QJPS

only.
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

About Low Parameter TG set for WHRB plants

• Specialized in design engineering and supply of low inlet steam parameter and
injection type turbines.

• Supplied TG sets to cement, sugar, steel and other process industries with low
inlet steam parameter and injection type.

• Turbine is designed with modular concept with LP blades of specially designed

to cater the low inlet parameter for better efficiency and longitivity.

• The low speed machine bearing sizes are bigger, so it can operate with out any
problem with a vast variation of inlet steam parameters.

• The low speed machines are more rugged and heavier with less vibrations.
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
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Advantages of 3000 RPM Machine

• The speed of Turbine and Generator are 3000 rpm, hence no Gear box is
required.
• Less noise level and no Gear box losses (Mechanical).

• Lower the speed, lesser the wear and tear.

• The time taken between overhauling is more.
• Number of Bearings are reduced in 3000 rpm machine i.e. only 4 No’s as against
8 No’s for high speed machine. Hence spares maintenance will be simple.
• Main oil pump is directly mounted on the shaft and run at 3000 rpm. Therefore
trouble free operation(for higher rpm, the oil pump is driven by gear train which
is susceptible to give problems).
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

Man Power of APT

We have our own young and talented engineers, experienced technicians and
skilled artisans guided by well experienced technocrats from corporate office

Total in house Man power- 700

• Erection and commissioning - 200

• Over hauling & Trouble shooting -50

• Corporate - 50 including well experienced technocrats heading the various

departments.

• Work shop maintenance - 150

• Operation and maintenance - 250

 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

APT Infrastructure
APT is having fully furnished office with sophisticated engineering tools like
caesar ii, cad works & autocad etc.
[[[

APT works division is facilitated with a fully established work shop (2 units)
having a working area of about 9000 sq. yards with sophisticated machineries
& following facilities:
• Heavy duty lathe (handle up to 40 tons).
• Medium duty lathe of various capacities.
• Heavy duty milling & drilling machines.
• Low speed balancing machine which can handle up to 25 tons rotors
machine.
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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

• NDT Equipments & Facilities.

• Latest & updated Welding Machines, sand blasting, High pressure water
jet tube cleaning devise for condenser and heaters, bolt heating device.
• EOT Crane of 40 T capacity.
• Pipe (Sheet) Rolling Machine up to a length of 2.5 M.
• Sophisticated & updated Welding Machines.
• NDT Equipments.
• Approved by IBR Authorities for manufacturing of Deaerators & Heat
Exchangers.
• Well experienced & trained personnel working round the clock.
• Dynamic Balancing Machine of 30T capacity as per ISO 1940 Grade2.5
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

Services provided by APT

• With our vast experience in Turbine Island we have also entered into the design
and supply of balance of plant for the complete power plant on EPC basis.

• We are also specialized in Repairs/refurbishment of the equipments and

relocation/re- engineering of power projects.

• We provide Comprehensive services in Operation & Maintenance, Overhauling

and Trouble shooting activities of Power Projects.

• Engineering, Procurement, Supply, Erection & Commissioning of IBR & Non-

IBR piping systems.

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

APT worked with

• Avant-garde Engineers and Consultants Pvt Ltd

• Aquatherm Engineering Consultants (India) Pvt.Ltd., Chennai

• AKB power Consultants (P) Ltd ., Kolkata

• Cethar Consulting and Engineers Pvt Ltd

• Development Consultants Ltd., Kolkata

• M.N.Dastur & Co. Pvt Ltd., Chennai

• Fichtner Consulting Engineers (India) Private Limited.

• My Home Power Consultancy Services Limited, Hyderabad

• Holtech Consulting Private Limited, Gurgoan

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

Association with Overseas Consultants

• Bosch Projects, Durban, South Africa

• Mittal Steels , South Africa

• Sivest Project Management Division, South Africa

• TSB Sugar International, South Africa

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

Cement Plant Reference List

S.No CUSTOMER CONSULTAN INLET STEAM SCOPE OF QJPS/ APT STATUS
NAME T NAME PARAMETERS
CUSTOMER: Single Injection cum condensing The TG set is single injection cum
1. 1 M/s. Digvijay Cement TG set with Water–Cooled condensing turbine. The equipment COMMISSIONED
. Project , condenser. required for the smooth operation of TG 2013
Jamnagar,Gujarath Power : 8.31 MW set within the battery limits is supplied
EPC Inlet Pressure : 26 ata by M/s. APT Power Engineering
CONTRACTOR : Inlet Temperature : 370 oC Limited. APT has successfully executed
M/s. Transparent Inlet steam flow : 41.04 tph Engineering, Supply, Erection &
Energy System Pvt Injection Parameters Commissioning of the TG set.
Ltd , Pune Pressure : 4 ata
Temperature : 180 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 5.845 tph

2. CUSTOMER M/s Holtech Straight condensing TG set with The TG set is straight condensing
M/s. Ultratech Consulting Pvt Air– Cooled condenser. turbine. The equipment required for the COMMISSIONEDM
Cement (at Awarpur Ltd, Gurgoan Power : 13.4 MW smooth operation of TG set within the AY, 2014
Project), Chandrapur. Inlet Pressure : 17 ata battery limits is supplied by M/s. APT
EPC BIDDER: Inlet Temperature : 370 oC Power Engineering Limited. APT has
M/s.Transparent Inlet steam flow : 68.163 Tph successfully executed Engineering,
Energy Systems Pvt Exhaust Pressure : 0.2 ata Supply, Erection & Commissioning of
Ltd, Pune the TG set.

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
3. CUSTOMER M/s Holtech Straight condensing TG set with The TG set is straight condensing
M/s. Chettinad Consulting Pvt Ltd, Air– Cooled condenser. turbine. The equipment required for COMMISSIONED
Cement Ltd, Kallur, Gurgoan Power : 7.32 MW the smooth operation of TG set within JAN, 2014
Karnataka. Inlet Pressure : 13.5 ata the battery limits is supplied by M/s.
EPC BIDDER: Inlet Temperature : 370 oC APT Power Engineering Limited.
M/s.Transparent Inlet steam flow : 41.64 Tph APT has successfully executed
Energy Systems Pvt Exhaust Pressure : 0.22 ata Engineering, Supply, Erection &
Ltd, Pune Commissioning of the TG set.

4. CUSTOMER M/s Holtech Single injection cum condensing The TG set is single injection cum
M/s. Ultratech Consulting Pvt Ltd, TG set with Air– Cooled condensing turbine. The equipment COMMISSIONED
Cement (ADITYA Gurgoan condenser. required for the smooth operation of JAN, 2015
Project). Power : 16.05 MW TG set within the battery limits is
EPC BIDDER: Inlet Pressure : 13.5 ata supplied by M/s. APT Power
M/s. Transparent Inlet Temperature : 353 oC Engineering Limited. M/s APT has
Energy Systems Pvt Inlet steam flow : 81 Tph taken the complete responsibility of
Ltd, Pune Injection Parameters material reaching site, erection &
Pressure : 4.5 ata commissioning of the TG set.
Temperature : 180 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 12.8 tph

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTAN INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME T NAME PARAMETERS
5. CUSTOMER Single injection cum condensing TG The TG set is single injection cum UNDER
M/s.Penna Cement set condensing turbine. The EXECUTION
Industries Limited , with Water– Cooled condenser equipment required for the smooth
Ganesh pahad, A.P Power :6.8 MW operation of TG set within the
Inlet Pressure :29 ata battery limits is supplied by M/s.
EPC BIDDER: Inlet Temperature : 410 oC APT Power Engineering Limited.
M/s. Transparent Inlet flow :28.33 tph M/s APT has taken the complete
Energy Systems Pvt Injection Parameters responsibility of material reaching
Ltd, Pune Pressure : 3.5 ata site, erection & commissioning of
Temperature : 180 oC the TG set.
Injection steam flow: 5.207 tph
Exhaust Pressure : 0.1ata

6 CUSTOMER Single injection cum condensing TG
M/s.Penna Cement set
Industries Limited , with Air– Cooled condenser
Boyareddypalli, A.P Power :9.5 MW
EPC BIDDER: Inlet Pressure :31 ata
M/s. Transparent Inlet Temperature : 430 oC
Energy Systems Pvt Inlet flow :40.368 tph
Ltd, Pune Injection Parameters
Pressure : 3.5 ata
Temperature : 180 oC
Injection steam flow: 6.225 tph
Exhaust Pressure : 0.2ata
The TG set is single injection cum UNDER
condensing turbine. The EXECUTION
equipment required for the smooth
operation of TG set within the
battery limits is supplied by M/s.
APT Power Engineering Limited.
M/s APT has taken the complete
responsibility of material reaching
site, erection & commissioning of
the TG set.

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
7. CUSTOMER: M/s.Cethar Controlled Single Injection cum The TG set is special low
M/s.Shree Cement Consultants and condensing TG set with Air– parameter inlet with single COMMISSIONED
Limited, Rajasthan. Engineers Cooled condenser. injection cum condensing turbine. 22/1/2010
EPC Power : 10MW The equipment required for the
CONTRACTOR: Inlet Pressure : 16 ata smooth operation of TG set within
M/s. Cethar Vessels Inlet Temperature : 360 oC the battery limits is supplied by
Limited EPC. Injection Parameters M/s. APT Power Engineering
Pressure : 4ata Limited. APT has successfully
Temperature o
: 170 C executed Engineering, Supply,
Flow : 16.8 TPH Erection & Commissioning of the
TG set.

8. CUSTOMER: M/s.Cethar Controlled Single Injection cum The TG set is special low
M/s. Shree Cements Consultants and condensing TG set with Air– parameter inlet with single COMMISSIONED
Limited, Rajasthan. Engineers Cooled condenser. injection cum condensing turbine. 22/12/2009
EPC Power : 15MW The equipment required for the
CONTRACTOR: Inlet Pressure : 16 ata smooth operation of TG set within
M/s. Cethar Vessels Inlet Temperature : 360 oC the battery limits is supplied by
Limited EPC. Injection Parameters M/s. APT Power Engineering
Pressure : 4ata Limited. APT has successfully
Temperature : 170 oC executed Engineering, Supply,
Flow : 25.2 TPH Erection & Commissioning of the
Max. TG set.
: 27.4 TPH
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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER NAME CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS
NAME PARAMETERS
9. M/s. Shree Cement Limited, M/s.Cethar Controlled Single Injection cum The TG set is special low
Beawar, Rajasthan. Consultants and condensing TG set with Air– parameter inlet with single COMMISSIONED
Engineers Cooled condenser. injection cum condensing 31/01/2010
Power : 18MW turbine. The equipment
Inlet Pressure : 26 ata required for the smooth
Inlet Temperature : 370 oC operation of TG set within the
Injection Parameters battery limits is supplied by
Pressure : 4ata M/s. APT Power Engineering
Temperature : 180 oC Limited. APT has successfully
Flow : 17.9 TPH executed Engineering, Supply,
Max flow : 19.69 Erection & Commissioning of
TPH the TG set.

10. CUSTOMER M/s. Cethar Single injection cum condensing The TG set is condensing turbine.
M/s Birla Vikas Cement Consultant TG set with Water– Cooled COMMISSIONED
EPC BIDDER: condenser. Oct 2010
Limited Power : 7.5 MW
M/s Dalian, China
Inlet Pressure : 25 Ata
Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
11. CUSTOMER M/s. Cethar Consultant Single injection cum condensing TG The TG set is condensing
M/s Birla Satna Limited set with Water– Cooled condenser. turbine. COMMISSIONED
Cement Power : 7.5 MW Oct 2010
EPC BIDDER: Inlet Pressure : 25 ata
M/s Dalian , China Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata

12. CUSTOMER M/s. Cethar Single injection cum condensing TG The TG set is condensing
M/s Birla Chanderia Consultant Limited set with Water– Cooled condenser. turbine. COMMISSIONED
Cement Power : 9 MW Feb 2011
EPC BIDDER: Inlet Pressure : 25 ata
M/s Dalian , China Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ STATUS

NAME NAME PARAMETERS APT
13. CUSTOMER M/s Holtech Consulting Single injection cum condensing TG The TG set is single
M/s. Ultratech Pvt Ltd, Gurgoan set with Air– Cooled condenser. injection cum COMMISSIONED,
Cement (Rajashree Power : 10 MW condensing turbine. 2015
Project). Inlet Pressure : 17.5 ata
EPC BIDDER: Inlet Temperature : 335 oC
M/s. NTK, China Inlet steam flow : 45.6 Tph
Injection Parameters
Pressure : 4.5 ata
Temperature : 180 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 19 tph

14. CUSTOMER M/s Holtech Consulting Single injection cum condensing TG The TG set is single
M/s. Ultratech Pvt Ltd, Gurgoan set with Air– Cooled condenser. injection cum COMMISSIONED,
Cement (Rawan Power : 15 MW condensing turbine. 2015
Project). Inlet Pressure : 17 ata
EPC BIDDER: Inlet Temperature : 350 oC
M/s. NTK, China Inlet steam flow : 64.3 Tph
Injection Parameters
Pressure : 4 ata
Temperature : 185 oC
Exhaust Pressure : 0.2 ata
Injection steam flow: 28 tph

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
15. CUSTOMER M/s Holtech Condensing TG set with Air– Cooled The TG set is condensing
M/s. Siddi Vinayaka Consulting Pvt condenser. turbine. UNDER
Cement Ltd, Gurgoan Power : 4.5 MW EXECUTION
EPC BIDDER: Inlet Pressure : 12 Ata
M/s. ISGEC Inlet Temperature : 385 oC
Inlet steam flow : 25.5 Tph
Exhaust Pressure : 0.2ata

16. CUSTOMER: M/s.Cethar Controlled Single Injection cum The TG set is special low
M/s.Shree Cement Consultants and condensing TG set with Air– Cooled parameter inlet with single UNDER
Limited, Rajasthan. Engineers condenser. injection cum condensing EXECUTION
EPC Power : 22MW turbine.
CONTRACTOR: Inlet Pressure : 17 ata
M/s. Dalian, China. Inlet Temperature : 440 oC
Injection Parameters
Pressure : 3.7 ata
Temperature : 170 oC
Flow : 35.8 TPH

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
17. CUSTOMER Single injection cum condensing TG set The TG set is single injection
M/s. Ambuja with Air– Cooled condenser. cum condensing turbine. UNDER
Cement. Power : 6.14 MW EXECUTION
EPC BIDDER: Inlet Pressure : 13 Ata
M/s Sinomas, China Inlet Temperature : 327 oC
Inlet steam flow : 33.5 Tph
Injection Parameters
Pressure : 2.5 ata
Temperature : 157 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 8.8 tph

18. CUSTOMER Single injection cum condensing TG set The TG set is condensing
M/s Heidelburg with Air– Cooled condenser. turbine. UNDER
Cement Power : 13.5 MW EXECUTION
EPC BIDDER: Inlet Pressure : 16.5 Ata
Chinese EPC Inlet Temperature : 320 oC
Inlet flow :73.52 Tph
Injection Parameters
Pressure : 2 ata
Temperature : 150 oC
Injection flow : 7.26 tph
Exhaust Pressure : 0.22ata

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER NAME CONSULTAN INLET STEAM SCOPE OF QJPS/ APT STATUS
T NAME PARAMETERS
19. M/s. Shree Cement Single Injection cum condensing TG The TG set is special low
Limited, Beawar, set parameter inlet with
Rajasthan. (GPP-5 with Air– Cooled condenser. Power : single injection cum condensing
Unit) 30 MW turbine. The
Inlet Pressure : 17 ata equipment required for the smooth
Inlet Temperature : 440 oC operation
Injection Parameters of TG set within the battery limits
UNDER
Pressure : 3.36ata is supplied
EXECUTION
Temperature : 180 oC by M/s. APT Power Engineering
Flow : 32 TPH Limited. APT
Max flow : 137 TPH has successfully executed
Exhaust pressure : 0.116 ata Engineering,
Supply, Erection &
Commissioning of the TG
set.
20. M/s.Emami Cement M/s.LNV Single Injection cum condensing TG The TG set is with single injection
Limited Technology set cum condensing type turbine.
Pvt.Ltd with Air– Cooled condenser. Power :
9.54 MW
Inlet Pressure : 11.5 ata
Inlet Temperature : 378 oC
Flow:44.8 UNDER
Injection Parameters EXECUTION
Pressure : 3.36ata
Temperature : 197 oC
Flow : 16.46 TPH
Exhaust pressure : 0.22 ata
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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

S.No CUSTOMER CONSULTANT INLET STEAM SCOPE OF QJPS/ APT STATUS

NAME NAME PARAMETERS
21. M/s.JK Lakshmi M/s.LNV Single Injection cum condensing The TG set is with single injection
Technology TG set cum condensing type turbine.
Pvt.Ltd with Air– Cooled condenser.
Power : 9.54 MW
Inlet Pressure : 14 ata
Inlet Temperature : 385 oC
Flow:29.5tph UNDER
Injection Parameters EXECUTION
Pressure : 4.8ata
Temperature : 183 oC
Flow : 8 TPH
Exhaust pressure : 0.183 ata

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified
 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

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 APT POWER ENGINEERING LIMITED
ISO 9001:2008
Certified

THANK YOU

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