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OVERALL SIZE: 36%W by 370 by 37124 MATERIAL: Cedar JOINERY: Butt joints reinforced with galvanized deck screws CONSTRUCTION DETAILS: Largely square, straight cuts can be made with simple hand or power tools + Chait made entirely from dimension lumber + Exposed serews throughout to enhance rustic appearance FINISHING OPTIONS: Penetrating UV protectant seaier, ‘exterior paint or leave unfinished to weather naturally to gray Building time aCe Ry aa fb PREPARING STOCK | | - 14) 1x4in. x8 Ft, cedar 0 hours , (1 @1x Bin. x6 ft. cedar LAYOUT Z OC ) 2x 4 in. x 10 Ft. cedar 1-2 hours zs 11 Galvanized deck screws (War, 2-in.) oi egal a CO Finishing materials & ASSEMBLY 2-4 hours fam) FINISHING == 2-4 hours TOTAL: 7-14 hours Bosic Adirondack Chair 327 Basic Adirondack Chair 11/4" galvanized 2" galvanized Part No. Size Matertat Mx TM4x 36 in. Cedar Tie x BY x 2818 "Axx 12in. SIDE VIEW Outdoor Furnitu FRONT VIEW eal Td 2i2 . tif 2 ARMS BRACES + 16" te le] 3r 25/8" tL —»_I Lowe BACK LEGS Basic Adirondack Chair 329 Basic Adirondack Chair: Step-by-ste Bump THe seat AssemBLy @ Cut the back legs to length from 1 x 8 stock. Follow the Back Legs drawing, page 329, to mark the angle cuts on the legs. Cut the leg angles with a jig saw or circular saw using a straightedge guide. Then cut the two seat stretchers to length. © Attach the back legs to the seat stretchers. Position the face of the back stretcher 19 in. from the front ends of the legs and the leading edge of the front stretcher flush with the front ends of the legs. Mark the stretcher locations with a square, drill countersunk pilot holes through the legs and the stretchers, and fasten the parts with 2-in. gal- vanized deck screws (See Photo A). Bunn THe ARM ASSEMBLY © Cut the front legs and the back support to length. © Gat: tic nitrin cind bences Yo aize anid chnpe. Mark: for the angle cut on the back corner of each arm by measuring 12 in, along one long edge and 3 in. along, the adjacent short end. Draw a line between these two points, and cut the angles with a jig eaw guided by a straightedge. Save the triangular cutoff pieces; they'll become the arm braces. © Measure and mark the positions of the front legs, braces, and back support on the arms (See Arms drawing, page 329). With the arms facedown on your workbench, use a combination square to mark the position of the front legs 244 in. from the front of each arm and 114 in. from the inside edges. Center and mark for a brace on the outside face of cach leg. Then position the back support. It overlaps the inside edge of each arm by 3 in. and is inset 142 in, from the ends, @ Build the arm assembly. Turn the arms faceup and drill countersunk pilot holes through the arms for attaching the legs and back support. Attach the front legs and back support with 2-in. deck screws, driven through the arms, Attach the braces to the arms and logs with countersunk 2-in. deck screws (See Photo B). 330 Woodworking PHOTO A: Attach the back legs to the seat stretchers with 2-In, gab vanlzed deck screws. Countersink the screw heads. PHOTO B: Attach the back support, front legs and arm braces to the _arm workpieces with 2n, galvanized screws. ATTACH THE ARM & SEAT ASSEMBLIES Fastening the arm and seat assemblies together will require the use of temporary braces and clamps. Cut two 21-in. lengths of serap for the tem- porary braces. @ Stand up the arm assembly and set the tempo- rary braces beneath the arms to hold the arm assembly level. Position the seat assembly between the front legs so the front ends of the back legs are flush with the front edges of the front legs. Clamp the two assemblies together. The top corner of the PHOTO C: Install the seat. lamp the seat assembly between the front legs. You'l need to set temporary braces beneath the arms to hold them level. Attach the seat assembly to the front legs with deck screws. back legs should be 16 in. up from the bottom of the front legs. © Pasten the seat assembly to the front legs with countersunk 2-in. deck screws. Drive the screws through the back legs into the front legs (See Photo C). Remove the temporary braces. Bump & ATTACH THE BACK © Cut the back slats and the back stretchers to length. Assemble the back by laying the slats face- down on your workbench with the bottom edges flush. Position the stretchers so the lower stretcher is 4 in. from the bottom ends of the back slats, and there is 16 in. between the top and bottom stretch- crs, Drill countersunk pilot holes, and drive 1¥4-in. deck screws through the stretchers into the slats (See Photo D). @® Install the chair back. Attach the chair back by sliding it into position with the lower back stretcher resting on the rear seat stretcher. Drill countersunk pilot holes through the back slats into the rear seat stretcher and the back support. Attach the back with 2in. deck screws. ATTACH THE SEAT SLATS ® Cut the five seat slats to length, and attach them to the back legs with 2-in. deck screws. Countersink the screw holes, and use Y4-in. hard- board spacers to hold the slats evenly apart as you fasten the slats (See Photo E). Note: You'll need to remove the chair arms one at « time to fasten the slats. Drive all the screws on one side of the seat, PHOTO D: Arrange the back slats facedown on the bench, and fasten ‘the back stretchers to the slats with 14/-in, galvanized deck screws. Insert Sin, serap spacers between the slats to make allgnment easy. replace the arm, then remove the other arm and attach the slats. Fintstine Toucnes @® Smooth all exposed chair surfaces and ease the corners with a sanding block. Apply the exterior sealer, stain or paint of your choice. Or leave the chair unfinished 20 it weathers naturally to gray: PHOTO E: Set the seat slats in place and insert 34-In-thlck hard- board spacers hetwoon the slats. Remove one chair arm for dll clearance and fasten the seat slats to the back leg. Once the slats are attached on one side, relnstall the arm, remove the other arm and fasten the slats to the other back leg, Then relnstall the arm. Basic Adirondack Chair 334

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