Technical product information 2041682/4 https://erwin.volkswagen.de/erwin/rp/elsaweb/ctr/TPLdisplayContent/s...

Copyright VW AG

Technical Service Handbook

VIN: WVWZZZAUZFW160742 Model year: 2015

Sales code: 5G1RXU Model description: Golf 2.0 R BM 221TSI M6A
Engine code: CJXC Gearbox code: PDV
Registration number: Final drive code:
Username: erwin Service advisor name:

Basic filtering of vehicle description

Brand Model year Sales model Engine code Gearbox code Final drive code
V 2015 % - --- CJX% % %

Technical product information Transaction No.: 2041682/4

Engine: coolant loss from coolant thermostat housing or coolant pump Release date: 14-Aug-2019

Customer statement / workshop findings

Photos required.
Photos must not show any persons or registration numbers and no customer data. When adding
attachments (photos), make sure that they contain only purpose-specific contents/data.

Customer statement:
• The warning lamp for coolant temperature/low coolant level is on.
• The coolant level in the coolant expansion tank is below the minimum.
• Under the vehicle in front end/engine compartment:
‒ stains can be seen.
‒ liquid leaks out.

Workshop findings:
• One or several of the customer statements can be reproduced.
• Leaks on the coolant thermostat housing or the coolant pump.

Revision history:

TPI revision number Type of change:

Header changed

2041682/4 Customer statement/Workshop findings changed

Measure changed

The table is not changed, if

only the header is amended in a revision.

Technical background
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Production change
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Measure
Check cooling system for leaks and (if necessary) replace coolant thermostat housing or the coolant pump

Check the cooling system for leaks according to the repair manual.
• If an external leak is detected on the coolant thermostat housing (illustration 1, red ellipses), replace the coolant
thermostat housing according to the repair manual/ parts catalogue.

Illustration 1) example of possible leak on coolant thermostat housing

• If an external leak is detected on the coolant pump (illustration 2, red ellipses), replace the coolant pump
according to the repair manual/ parts catalogue.

Illustration 2) example of possible leak on coolant pump

The following information is only for vehicles within warranty/goodwill and markets that use DISS.
If a leak is detected on the coolant thermostat housing or coolant pump, document it with photos. A photo of the
coolant level in the coolant expansion tank must also be taken. Save the photos in DISS.

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If a contamination of the coolant or the cooling system is found, TPI: 2046981/* must be observed.

Only the damage-causing component (either coolant thermostat housing or coolant pump) has to be replaced - a
groundless parts replacement of either component under warranty will be redebited.

Warranty accounting instructions

Service number/damage code/manufacturer: 1950/ 0050/ ... (coolant pump)
or
Service number/damage code/manufacturer: 1955/ 0050/ ... (coolant thermostat housing)

• The labour times are correct at the time of publication. The time units may differ, if the repair operations catalogue
has been updated. In this case the time allowances in the repair operations list apply. Except for the open time
items (... 99).

• The necessary time for using the ODIS tester is not included. The time must be accounted separately via the
diagnosis log of the ODIS service tester.

• Only the damage-causing component (either coolant thermostat housing or coolant pump) has to be replaced - a
groundless parts replacement of either component under warranty will be redebited.

Accounting with APOS:

Main operation Repair operation Designation Time units

number (TU)
Associated operation

Models: *

Main operation 01 50 00 00 GFF/guided functions *

Associated operation 27 06 89 50 Charge battery * TU

Main operation 19 01 01 xx Check cooling system * TU

If necessary: Replace coolant thermostat housing or coolant pump

Please use the following repair operations from the repair operations list and its previous and
subsequent repair operations.

Associated operation 19 50 xx xx Remove and install coolant pump * TU

Associated operation 19 55 xx xx Remove and install coolant thermostat * TU

housing

The repair operations include all measures according to the repair instructions.

Accounting with APOS/2:

Model Illustration Position Number Designation Activity Time units

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* STA-002 1 S00032 Perform Guided Fault Finding 00 *

* STA-002 4 915105 Charge battery 89 *

* STA-004 8 S00025 Check cooling system for leaks 01 *

If necessary: Replace coolant thermostat housing or coolant pump

Use the following repair operations in the repair operations catalogue.

* 121-xxx x xxxxxx Replace coolant pump 55 * TU

* 121-xxx x xxxxxx Replace coolant thermostat 55 * TU

housing

The repair operations include all measures according to the repair instructions.

Parts information

Use the part numbers and indexes of the parts catalogue.

Part number Designation

According to parts catalogue Coolant pump

According to parts catalogue Coolant thermostat

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