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JUMBOS
A COMPREHENSIVE
PRESENTATION
Pinaki Roy
M. S. Rao
Background
In order to create an opening in a rock
mass DRILLING is the basic requirement.
Range & Selection of Drill Jumbos
Flushing
Flushing is done
normally by air or
water on all the rock
drills used in
underground, water
is used as flushing
media. Optimum
flushing will provide
better penetration
rate.
Factors which influence drilling rate
Type of rock
Air pressure/Hydraulic Pressure
Bit size
Bit condition
Flushing
Feed force
Wear of front of rotation chuck
bushing
Drifter - Heart of
Drilling Jumbo
New Generation Rock Drill
Components of Hydraulic
Drifter Shank Adapter
Flushing Head
Damping Piston
Stroke Selector
Piston
Rotation Gears
Cylinder
Accumulators
Hyd. Rotation Motor
Driver
Transmit rotation from Hyd.
Motor to Shank Adapter
Triangular in shaped
Housed in rotation chuck
Has internal splines
Made of bronze/Steel
Splines wear limit is half it
original width.
Stop Ring
Serves as retainer for Shank
Adapter
Stop Ring is extremely hard
and wear resistant
It is subject to impact
energy
Wear limit is 1 mm to the
front end of the splines
Damping Piston
Damping Piston protects the
Rock Drill from shock
waves (thru hydraulic
pressure)
Subject to powerful axial
shock waves.
It helps in absorbing reflex
shocks upto 20 tonnes.
Since it is pressed against
rot.chuck/shank adapter, it
tends to partially rotate.
Side Bolts
Two long side bolts hold
together the external parts of
the Rock Drill (front head,
cover, gear housing, interm.
part and cylinder
Third long side bolts
connect all above parts
except front head.
Two long side bolts have
have integral eccentric
lugs(for tightening)
Side Bolts
Tension of the side bolts
must be checked
regularly.
Rear dome nuts are
tightened as per the
recommended torque
Recommended to
change both the bolts
together.
Piston Guides
Front and Rear piston
guides located on either end
of the cylinder guides the
lateral movement of the
piston.
It prevents the piston lands
from touching the cylinder
Its has wear resistant quality
and also gives lowest
possible friction.
Impact Piston
The piston strikes the shank
adapter between 3000 –
3600 stokes per minute
Piston is supported by
piston guides.
Slim piston design transfer
optimum energy to the drill
string
Slim piston design also has
low stress on Rock Tools
Rotation Chuck Sleeve
Rotation Chuck sleeve
is a press fitted into the
rear of the Rotation
Chuck
It is made of high
quality bronze with high
resistance to wear and
friction
Rotation Chuck Bushing
The smaller front face of the
Rotation Chuck bushing
acts on the shank adapter.
Larger rear face is subject to
the thrust from the damping
piston.
Front face of the rotation
chuck bushing is subject to
steady wear.
Max. permissible wear on
the front face of the rotation
chuck bushing is 1 mm.
Flushing Head
Rock Drill - Reflex
of
HYDRAULIC DRIFTERS
SAFETY REGULATIONS
Special attention must be paid to safety information
and especially to the warning symbol (triangle).
Never attempt maintenance of Rock Drill when the
hydraulic system is pressurised
Always use correct specification hoses, specially the
impact hose of rating SAE 100 R9R/4SH/4SP (4 layers,
spirally wound steel wire braided).
Use protective plugs when dismantling the Rock Drill
Always overhaul a Rock Drill in a Container or a clean
workshop
Start Up
Before starting up a new or a newly overhauled Rock
Drill:
Connect up all hydraulic hoses
correct pressure
Fill correct hydraulic and lubricating oil
charged
Charging the Accumulators
Remove the protective plugs
Open the valve nut and connect the charging hose
Open the gas valve on the cylinder
Charge the Accumulator to the collaring pressure
minus 30 bar. However the maximum pressure
should not exceed 110 bar
Tighten the valve nut and also close the cylinder
valve.
Remove the charging hose and fit back the
protective cap on the accumulator valve
Intake :
30 bar below Accumulators Damping :
collaring pressure 20-25 bar
Return :
Not to be
charged
MAIN COMPONENTS OF DRILL
JUMBOS
• CARRIER
• BOOM
• FEED
• ROCK DRILL
• POWER PACK
Carrier
Power train
Carrier System
CARE & MAINTENANCE
Engine – Air Filter
Change interval
depends on
different
factors:
a. Quality of oil
b. Working temp
c. Environment
Engine – Fuel Filter
Change interval
normally
depends on
quality of fuel
Carrier Greasing
Grease every week.
Check once in every month whether
grease is passing through every point
Drive line : greasing
Check
Coolant
level daily
Transmission Oil & Filter
Change interval
depends on
different
factors:
a. Quality of oil
b. Working temp
c. Environment
Transmission oil change
A - Filling
B - Drain
C - Filter
Change
every 500
hours
Release Park brake
A C
Cross cut drilling
Hydraulic Booms
Rotation
unit
Boom
Hydraulic
Syst em
Cylinder movement - Vertical
Cylinder movement - Horizontal
n c
n a
t e
i n
M a
e
Adjustment - Feed cradle
Cradle clearance adjustment
Replacement of guide rail
In Conclusion….