ACKNOWLEDEMENT:

Formwork systems are among the key factors

determining the success of a construction project in terms of speed,
quality, cost and safety of the works. The rapid advancement in the field
of formwork along with the innovation in concrete as a material has to
lead to a revolutionary change where safer, quicker, sustainable and
more efficient construction is possible these days. The aluminum forms
are recent scenario of the Indian construction industry. The aluminum
formwork system saves cost, time and improves the quality of
construction. Aluminum formwork is successfully used in Japan,
Singapore, Malaysia and the Middle East for the construction of
apartments and buildings, both low and high rises. The aluminum
formwork system is very cost effective. This is one of the systems
identified to be very much suitable for Indian conditions for mass
construction, where quality and speed can be achieved at a high level.
The labor handles this method effectively to speed up the construction,
to assure quality control and durability.
DECLARATION:
A. Why Aluminum? Certain aluminum alloys, which are resistant to
wet concrete as well as atmospheric corrosion, are used for making
aluminum forms. These forms are very similar to steel forms. Aluminum
formwork has been developed in recent years because of their
lightweight and corrosion resistance. Aluminum panels are generally
made with aluminum frames. Lightweight props are made from
aluminum alloy tubes.
B. Aluminum Formwork System:
Aluminum Formwork System, a comparatively a new technology in India,
saves cost, time and improves the quality of construction. Aluminum
Formwork is successfully used in Japan, Singapore, Malaysia and the
Middle East for the construction of apartments and buildings, both
low and high rises. For repetition of building layouts and for above-the-
plinth work, Aluminum Formwork system is very cost effective. This is
one of the systems identified to be very much suitable for Indian
conditions for mass construction, where quality and speed can be
achieved at a high level. The speed of construction of this system will
surpass the speed of most of the other construction
methods/technologies. The labour handles this method effectively to
speed up the construction, to assure quality control and durability.
Aluminum Formwork panels can be designed for any
condition/component of building such as bay windows, stairs, balconies
and special architectural features. This system is unique as all the
components in a building, including slabs, floors, walls, columns, beam,
staircases, balconies and window hood, are concrete and there is no
need for block works or brick works. It gives a form finish, eliminates the
need for external and internal plaster and the walls can be directly
painted with a minimal skim coat, all these ultimately resulting in cost
saving.
ABSTRACT:

Formwork systems are among the key factors determining the success
of a construction project in terms of speed, quality, cost and safety of
the works. The rapid advancement in the field of formwork along with the
innovation in concrete as a material has to lead to a revolutionary change
where safer, quicker, sustainable and more efficient construction is
possible these days. The aluminium forms are recent scenario of the Indian
construction industry. The aluminium formwork system saves cost, time
and improves the quality of construction. Aluminum formwork is
successfully used in Japan, Singapore, Malaysia and the Middle East for the
construction of apartments and buildings, both low and high rises. The
aluminium formwork system is very cost effective. This is one of the
systems identified to be very much suitable for Indian conditions for mass
construction, where quality and speed can be achieved at a high level. The
labor handles this method effectively to speed up the construction, to assure
quality control and
Contents of my presentation:

Why ‘Temporary structures’ do not deserve ‘temporary’ treatment?

The status of formwork in the country and failures in temporary
structures

Solutions available in context of high rise buildings

Climbing formwork for wall

Slab formwork- Mivan, Doka, and PERI

flying formwork such as: Table Formwork, Tunnel Formwork, Column

Mounted Shoring System, and Gang Form

Avoiding failures in multistoried building construction

Why ‘Temporary Structures’ do not deserve ‘temporary’

treatment?
• ‘Temporary’ gives a feeling as if it is something not that important
• But is it the case-
• In RCC Construction, Temporary structures say formwork
• Quality, Economy, Safety
• Consumes about 40-50% of the total cost and about 60-70% of the
time
• Major investment required thus ‘TEMPORARY’ is really not
‘Temporary’ durability.
COMPANY PROFILE:
We are one of the leading residential real estate development
companies in South India, primarily focused on the mid-market and
affordable housing categories. We are among the five largest
residential real estate companies in South India, including
specifically in Bengaluru and Chennai, in terms of number of
aggregate units launched in the calendar years 2012 to 2017 and the
six months ended June 30, 2018. We are also present in the mid-
market premium and luxury housing categories, commercial and
office space category as well as plotted development category.

We are part of the Shriram Group, which is a prominent business

group with four decades of operating history in India and a well-
recognized brand in the retail financial services sector and several
other industries. We believe that our relationship with the Shriram
Group provides us with strong brand recall and that we benefit, and
will continue to benefit, from the trust and confidence that
homebuyers, lenders, financial investors, landowners, development
partners, contractors and other stakeholders place in the Shriram
brand and its operational history.

We commenced operations in Bengaluru in the year 2000 and, have

expanded our presence to other cities in South India, i.e., Chennai,
Coimbatore and Visakhapatnam. In addition, we also have presence
in Kolkata in East India, where we are developing a large mixed-use
project. Bengaluru and Chennai are two key markets for us. These
cities are two large residential housing markets in India, contributing
to approximately 31.24% of the launches and 34.22% of the sold
inventory in India’s seven cities (Bengaluru, Mumbai, Delhi, Chennai,
Pune, Hyderabad and Kolkata), across calendar years 2016 to 2017
and the six months ended June 30, 2018.
As of November 30, 2018, we have 25 completed projects,
representing 12.86 million square feet of Saleable Area, out of which
our 20 completed projects in the cities of Bengaluru and Chennai
accounted for 87.69% of our Saleable Area. Further, 81.88% of our
total Saleable Area for completed projects were in the mid-market
category and affordable housing category (with midmarket and
affordable categories accounting for 48.02% and 33.86%
respectively), and the remainder in the commercial and office space
and luxury housing categories, as of November 30, 2018.
INTRODUCTION:
ALUMINIUM FORM WORK:

Aluminium form work is comprised of a total aluminum system that is

designed and manufactured to the specific requirements of each project
design. It can form all elements of a concrete structure, including architectural
features, and is probably the most versatile modern construction system in
use which is equally suited to high and low rise construction especially in the
residential sector.

ADVANTAGES OF ALUMINIUM FORM WORK:

 The most effective means available for the construction of high, medium
and low rise mass housing R/C structures.
 It is a precision-engineered formwork fabricated in Aluminium.
 Induces a disciplined & systemized approach to construction, which
creates a daily work cycle, the essence of the productivity. The
productivity generates an overall work cycle, that can achieve 4 day per
floor outputs or other cycle times to suit your project requirements.
 It is flexible in design and can form any architectural or structural
configuration, such as stairs, bay windows, curved features, etc.
 When struck the aluminium formwork reveals a good quality fair face onto
which a 4–5mm skim coat can be applied for a perfect finish.
 Provides an Integrated Scaffolding reducing the cost of your scaffolding
requirements.
 The formwork panels are manually handled, generating further savings on
heavy equipment and crane.
 Mechanical and electrical installation is simplified where conducts are
embedded in the structure and by precise engineering of outlets and
service ducts.
Merits of the MIVAN Technology:

 Speed – Reduces the total turnaround time by almost half when compared
to conventional construction techniques.
 Demands Less Labour – With a set procedure and checklists to follow,
This technology minimizes the need for skilled labour and also eliminates
Activities like masonry and rendering activities which are labour intensive.
 Seismic Resistant & Durable – The buildings are more seismic resistant
And more durable.
 Less Maintenance – Primarily with no construction joints and with free flow
concrete used, this technology reduces the chances of seepage which
Further results in negligible maintenance.
 Smooth Finish – Mivan construction ensures uniformity, hence all walls
And slabs have a smooth finish which means additional plastering is not
needed.
 Higher Carpet Area – it gives the scope to take out more carpet area in
comparison to traditional construction techniques.
 Earthquake Resistant – More earthquake resistant structure and safer in
Case of a strong earthquake. This is because structures built using Mivan
Is a monolithic concrete structure which acts as a whole single strong unit
Demerits of the MIVAN Technology

 Expensive – Aluminium formworks are much expensive than the

Conventional formworks.
 Visible Finishing Lines – Because of small-sized components, the finished
structure could have several finishing lines visible on the concrete surfaces.
 Less Scope Of Alterations – Alterations or modifications are not possible
As all the members are cast in RCC.
 Demands Uniform Planning – This technology is comparatively expensive,
To be cost-effective uniform planning as well as elevations are needed.
 Can Have Contraction Cracks – Shrinkage could result in cracks on walls
And slabs. This can be prevented either by reducing the heat hydration by
using fly ash or by using control strips on the structure.
THICKNESS/DENSITY:
High Strength aluminium alloy with a 4mm thick skin plate and 6mm thick
ribbing behind to stiffen the panels. Density of panels will vary from 20 Kg to
24 Kg / Sqm.
NUMBER OF REPITATIONS: 200 TO 250 TIMES

SCHEDULE FOR ALUMINIUM FORM WORK:

Floor Details Duration (Days)

14th Floor Roof (Terrace) 7
13th Floor Roof 7
12th Floor Roof 7
11th Floor Roof 8
10th Floor Roof 8
9th Floor Roof 8
8th Floor Roof 8
7th Floor Roof 8
6th Floor Roof 8
5th Floor Roof 8
4th Floor Roof 10
3rd Floor Roof 12
2nd Floor Roof 17
1st Floor including 1st Assembly 25
Total Days For One Tower 140
GRADE OF CONCRETE FOR WALLS (SDC)
First to Second Floor – M40
Second to Third Floor – M35
Third to Terrace Floor - M25

GRADE OF CONCRETE FOR ROOF SLAB

All Floor Roof Slab - M25.

MIX DESIGN (M40) SMART DYNAMIC CONCRETE (SDC).

Cement – 290 Kg
GGBS - 195 Kg
Sand - 890 Kg
12 mm Aggregate – 636 Kg
20 mm Aggregate – 191 Kg
Water - 170 Kg
Admixture- 2.9 Kg (Master Glenium)
ADMIXTURE - Master Glenium Sky 8630 0f BASF Product

Master Glenium SKY 8630 is an admixture (accelerator) of a new

generation based on modified polycarboxylic ether. The product has been
primarily developed for applications in high performance concrete where the
highest durability and performance is required. Master Glenium SKY 8630
is free of chloride &low alkali. It is compatible with all types of cements.

Production of smart dynamic concrete / Low fines self-compacting concrete

High performance concrete for durability
High early and ultimate strength concrete
High workability without segregation or bleeding
Precast & Pre-stressed concrete
Concrete containing pozzolans such as Micro silica, GGBFS, PFA
including high volume fly ash concrete.
Elimination of vibration and reduced labour cost in placing
marked increase in early & ultimate strengths
Higher E modulus
Improved adhesion to reinforcing and stressing steel
Lower permeability - increased durability
SLUMP FLOW
Initial Flow Min 600- 650 mm
Flow at the time of Placing/Pouring Minimum 500-550 mm
SHUTTERING RELEASE AGENT –FOSROC REEBOL
Description
Reebol is specially formulated blend of mineral oils and chemicals having
release properties which are superior to those of a conventional mould oil.
The chemicals react with the alkali in the concrete to form a thin water
repellent skin on the surface of the mould, thereby enabling easy striping
from concrete and acting as a protection to steel and wooden formwork.
Reebol is supplied as a pale straw colored liquid ready for direct application
and use

Uses
To provide quick, clean and easy stripping of moulds, and formwork and
ensure high quality fair-faced and stain-free concrete.

Advantages
 Ensures easy release, good fair-faced concrete
 Can be used on all types of formwork
 Minimizes surface blemishes and staining
 Minimizes cleaning of shutters before re-use
 Reduces opportunity of damage to formwork, extending usable life.
WALL TIES HOLES PACKING – FOSROC RENDEROC (RG)

General purpose, non-shrink, cementitious micro concrete

Description
Renderoc RG is supplied as a ready to use blend of dry powders which
requires only the site addition of clean water to produce a free-Flowing non-
shrink repair micro concrete. The material is based on Portland cements,
graded aggregates and fillers, and additives which impart controlled
expansion characteristics in the plastic state, while minimizing water demand.
The low water requirement ensures high early strength and long-term
durability.

Advantages
 Gaseous expansion system compensates for shrinkage and settlement
in the plastic state.
 Can be pumped or poured into restricted locations.
 Highly fluid to allow for placement without vibration.
 Pre-packed to overcome site-batched variations.
 Rapid strength gain to facilitate early reinstatement.
 High ultimate strengths and low permeability of cured repair.
 Contains no chloride admixture

WALL THICKNESS: 160MM, 165MM (Main Walls), 100mm (Duct Walls)

ALUMINIUM FORM WORK DRAWINGS:
1. Shell Panel Layout
2. Form Work Layout Drawings
 Wall Panel Layout
 Slab Panel Layout
 Starter Block Layout
 Beam Panel Layout
 Soffit Layout
 Staircase Layout
 Bracket and Soldier Layout
 Corner Layout
 Miscellaneous Layout which includes Sunken, Upstand Portion etc.
3. Elevation and Sections drawing indicating the location work form Panel
and Component
4. Typical Fixing Detail Drawings
5. Location of Box Outs and Transfer Box out Drawings for transfer of form
works.
PRE – CONCRETE ACTIVITIES:
 Receipt of Equipment on Site – The equipment is received in the site
as ordered.
 Level Surveys – Level checking are made to maintain horizontal
level check.
.
 Setting Out – The setting out of the formwork is done.
 Control / Correction of Deviation – Deviation or any correction are
carried out.
 Erect Formwork – The formwork is erected on site.
 Erect Deck Formwork – Deck is erected for labours to work.
 Setting Kickers – kickers are provided over the beam.

After the above activities have been completed it is necessary to

check the following.

 All formwork should be cleaned and coated with approved

releasing agent.
 Ensure wall formwork is erected to the setting out lines.
 Check all openings are of correct dimensions, not twist.
 Check all horizontal formwork (deck soffit and beam soffit etc.) in
level.
  Ensure deck and beam props are vertical and there is vertical
movement in the prop lengths.
 Check wall ties, pins and wedges are all in position and secure.
 Any surplus material or items to be cleared from the area to be
cast.
 Ensure working platform brackets are securely fastened to the
concrete.

DURING CONCRETE ACTIVITIES:

At least two operatives should be on standby during concreting for
checking pins, wedges and wall ties as the pour is in progress. Pins, wedges
or wall ties missing could lead to a movement of the formwork and possibility
of the formwork being damaged. This effected area will then require remedial
work after striking of the formwork.

Things to look for during concreting:

 Dislodging of pins / wedges due to vibration.
 Beam / deck props adjacent to drop areas slipping due to vibration.
 Ensure all bracing at special areas slipping due to vibration.
 Overspill of concrete at window opening etc.
POST – CONCRETE ACTIVITIES:
 Strike Wall Form- It is required to strike down the wall form.
 Strike Deck Form- The deck form is then removed.
 Clean, Transport and stack formwork
 Strike Kicker Formwork – The kicker are removed.
 Strike wall – Mounted on a Working Platform the wall are
fitted on next floor.
 Erect Wall – Mount Working Platform and the wall is erected.

 Normally Wall form work can be struck after 12 -15 hours.

 Deck Slab form work can be struck after 36 Hours
 Early Striking of Deck Slab form work can take place
when the concrete has reached a strength of 10
N/Sqmm.
The Post-concreting activities includes:

CLEANING:
All components should be cleaned with scrapers and wire
brushes as soon as they are struck. Wire brush is to be used on
side rails only.
The longer cleaning is delayed, the more difficult the task will
be. It is usually best to clean panels in the area where they are
struck.
 Total Accessories List:

S.No Accessories Quantity

1 Pins and wedges (50mm long)

2 Pins and wedges (140mm long)

3 250mm Wall Tie

4 100mm Wall tie

5 Wall Tie Sleeve(250mm long)

6 Wall Tie Sleeve(100mm long)

7 Sleeve cover roll - 50mm width

8 16mm dia Tie Rod (1m long)

9 Wing Nut

10 Walkway Bracket

11 Rocker Bolt & Nut

12 Kicker Bolt & Nut

13 Props for LH

14 Waller Holder

15 40x60mm Box Waller - 3m

17 Panel Puller

18 Tie Puller
MATERIAL SHIFTING:
There are basic three methods recommended when
transporting to the next floor:
 The heaviest and the longest, which is a full height of
wall panel, can be carried up the nearest stairway.
 Passes through void areas.
Pass through slots specially formed in the floor slab for
this purpose. Once they have served their purpose they
are closed by casting in concrete.

STRIKING:
Once cleaned and transported to the next point of erection,
panels should be stacked at right place and in right order. Proper
stacking is a clean sign of a well-managed operation greatly aids
the next sequence of erection as well as prevents clutters and
impend other activities
SAFE STORAGE METHODS:

• Formwork panels, and all other loose material and equipment,

should be placed on cribbing to keep them off the ground.

• The ground should be level, firm, and well-drained. This prevents

items from sinking in and becoming stuck to the ground. Workers
can be injured when trying to remove stuck objects. Material should
be stacked in a straight, uniform manner where possible, not leaned
against other objects, materials, equipment, or buildings. Level
ground is the safest place to stack material and equipment because
there is little risk of piles sliding or shifting

• Material must not be stored, stacked, or piled within 1.8 meters of

the edge of the excavation.

• When planning the project, set up your storage/off-loading area so

that trucks can drive through, avoiding the need for backing up. If
this is impossible, designate a competent worker to act as a
signaler.
DISTANCE TO OVERHEAD POWERLINES:

Formwork panels and any other material and equipment must be stored a
safe distance from overhead powerlines. The safe distance depends upon the
amount of power in the lines. Section 188 of the Construction Regulation
defines the minimum safe distances:
Proximity to overhead electrical equipment
(2) No object shall be brought closer to an energized overhead electrical
conductor with a nominal phase-to-phase voltage rating set out in Column 1
of the Table to this subsection than the distance specified opposite to it in
Column 2.

Column 1 Column 2

Nominal phase-to-phase voltage Minimum distance

rating

750 to 150,000 volts 3 metres

more than 150,000 to 250,000 volts 4.5 metres

more than 250,000 volts 6 metres

RIGGING AND CRANE WORK:

COMPETENT WORKERS

The success of any hoisting operation depends on the

competency of the riggers and swampers. They must be able to

■ communicate clearly with the operator

■ connect the load safely

■ Receive and place the load effectively.

The safety and success of the project demands that these

workers have a high level of training, knowledge, and experience.

WIND LOADS AND SPECIAL

ENVIRONMENTAL CONCERNS

Even a single sheet of plywood has enough surface area to

cause a worker carrying it to lose balance in windy conditions.
Standing up panels can be very dangerous, and you may need
additional bracing to prevent the formwork from blowing over.

Loads being moved by crane must be

Carefully controlled with tag lines (ropes hanging from corners of the
load).Workers must ensure that they won’t be struck by the load. Workers
must never place themselves between the incoming load and a solid object,
or close enough to an open edge to be knocked off if the load swings or
sways in the wind.
MANUAL MATERIAL HANDLING:
LIFTING TECHNIQUES AND BACK CARE:

• Keep stored material neat and orderly to reduce the hazards of

tripping and being struck against objects.

• Where possible, store materials on a stable platform at heights that

reduce or eliminate the need to bend while lifting.

• Get someone to help you lift when a mechanical lifting device, such
as a wheelbarrow or dolly, is not available.
MAJOR HAZARDS:
Your sight lines can be reduced when carrying plywood and other sheet
materials, so be very sure that your path is clear.
Be aware of the location and path of travel of vehicles, equipment, and other
workers.
Plywood and other sheet materials can be difficult to handle in the wind. The
added and unexpected extra load imposed by a sudden gust of wind can
throw a worker off-balance and lead to a fall. In windy conditions, get help
when carrying or moving sheet materials.

WORKER ENTRY AND EXIT:

Workers should enter and exit the excavation using a braced and
secured ladder or, if height requires, a scaffold- type stair system
complete with handrails and landings.
A pedestrian ramp is also good. The ramp slope must not exceed a
gradient of 1:3.
Keep workers separated from vehicles wherever possible. This
decreases the chances of injury.
Workers must be protected from non- construction vehicles that are
near the project. Public ways (roads, sidewalks, etc.) must also be
protected from the construction project. Signalers to direct material,
equipment, and vehicles in and around the site
EINFORCING STEEL:
PHYSICAL HAZARDS:
A common hazard when placing rebar is overexertion, which can mean back
injuries and muscle strains. Practice proper lifting and back care techniques.
Tying rebar can lead to repetitive strain injuries, particularly in the wrist and
forearm. Changing hands while tying reduces the risk of injury. So does using
a rebar tying.

SHORING AND BRACING:

ENGINEERING REQUIREMENTS:

Site conditions may prevent braces from being installed as shown on

formwork drawings. Changes to those site conditions are not always
practical, so changes to the bracing design, location, etc., may be
necessary. Any changes must be made by the engineer, and those
changes must be followed on site.

The kind of formwork usually determines the kind of braces you need.
A manufactured panel system may have braces designed and built to
work as part of that system. In this case, you must not substitute
these braces with different braces. Whatever type of formwork system
is being used, follow the information provided on the formwork
drawings regarding the size, location, and means of attachment for
braces.
ACCESS:
Climbing shoring frames is not permitted under the Construction
Regulation because the frames do not meet the definition of a ladder
Therefore, a suitable ladder or temporary stairs must be installed to
provide access to the top of the shoring frames.
As well, a suitable work platform with guardrails must be in place for
workers.
If installing guardrails is not practicable, then personal fall protection
must be provided and used.

As with bracing, shoring must not be altered on site without the

approval of the engineer.

PRECAUTIONS FOR WORKING WITH CONCRETE

PERSONAL PROTECTIVE EQUIPMENT:

• The caustic nature of wet concrete makes it a potentially harmful

product to handle.
• Cement can contain a metal called hexavalent chromium. This
metal causes allergic dermatitis (inflammation of the skin).
• Use appropriate personal protective equipment to protect skin
from contact and long-term exposure, which can lead to chronic
dermatitis. Keep fresh water nearby to rinse concrete off your skin and
clothes.
• Wash your hands before eating.
ELECTRICAL HAZARDS
■ there is a high risk of electric shock when extension cords and
electric hand tools are used in wet areas.
■ Extension cords must not be run through water. They must be
kept and used in dry locations to minimize the risk of electrical shock.
■ Cord casings must be free of cracks or other visible damage.
■ Plugs must be securely attached to cords, and must have all
prongs intact. Electric hand tools must have all three prongs intact on
the plug OR be double-insulated.
■ do not use extension or tool cords that are defective or have
been improperly repaired.
■ do not wire plugs into outlets. Disconnecting them will take too
long in an emergency.
■ Protect cords from traffic.
VENTILATION:
A gasoline-engine power trowel is the most common tool used to
float and finish concrete floors. Carbon monoxide (CO) from engine
exhaust is deadly, so you must have adequate ventilation.
Do NOT allow the use of or operate gasoline-powered engines or
tools in poorly ventilated areas or near fresh- air intakes. Using
gasoline-powered tools indoors where CO can accumulate can be
fatal. Overexposure to CO can occur in a matter of minutes. See
sections 46-47 of the Construction Regulation for more information on
ventilation and the operation of internal combustion engines.
Recognize the signs and symptoms of CO overexposure:
 Headache
 Nausea
 Weakness
 Dizziness
 Vision problems
 Changes in behavior
 Loss of consciousness.
Any of these symptoms and signs can occur within minutes of
exposure.
Electrically powered engines or tools may be used in enclosed or
semi- enclosed areas, but ventilation must still be monitored.

GUARDS:
All guards must be in place on power trowels. It’s dangerous to
operate any piece of equipment with the guards removed.
Also dangerous is bypassing built-in safety devices.

The critical safety feature on a power trowel is the circular frame

around the outside of the trowel blades. This guard greatly reduces
The chance of the blades catching against
An object while they are spinning.
If the blades do come in contact with something, they can stop
suddenly, transferring the power to the frame of the machine and
causing it to spin. Anything ranging from minor finger, hand, and
wrist injuries to fatal falls can result.

The drive-belt guard is another safety feature on a power trowel. It

protects against injury in case a belt breaks during operation. It also
prevents parts of the body or clothing from getting caught in the
pulleys.

OTHER HAZARDS:
Review and understand the material safety data sheet (MSDS) for
any hazardous product used. Follow all of its instructions, including
those regarding
■ Health hazards and required protection
■ Environmental issues.
RUNNING HEAD
 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

END BEAM

SOFFIT LENGTH (SL)

WALL PANEL TOP (T)

INTERNAL CORNER (IC)

WALL PANEL BOTTOM (W)

ROCKER (50mm Height)

R
 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

KICKER (150mm & 200mm)

DYWIDAG PIN (sleeve for external working platform fixing)

Soldier (To Support KICKER)

WALL TIE
 SYSTEM FORM WORK

INTERNAL SOFFIT CORNER

EXTERNAL CORNER (EC)

PINS & WEDGES, BOLTS FOR ALL CONNECTIONS

 ALUMINIUM FORM WORK COMPONENTS

Box section for Toilet Sunken slab

 ALUMINIUM FORM WORK COMPONENTS

Beam Side Panel

Beam soffit Bulkhead

Soffit Beam Corner

Beam Prop Head

Prop Length

FOR ROOF BEAMS/LINTEL

ALUMINIUM FORM WORK COMPONENTS

Balcony Area Sunken /

Invert Beam
 SYSTEM FORM WORK

WALER BEAM SUPPORTS

 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

KICKER Bolt

KICKER 150mm
Height
SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

Wall Mounted Scaffold Bracket (Working Platform)

 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

SLAB BOX OUT (Material Shifting & Duct Openings)

SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
 SYSTEM FORM WORK

REINFORCEMENT TO BE COMPLETED BEFORE ERECTION OF FORM WORK

TOTAL STATION SURVEY MARKING

SYSTEM FORM WORK

WALL PANEL (TOP)

WALL PANEL (BOTTOM)

ROCKER
 SYSTEM FORM WORK
WALL PANEL ERECTION

WALL TIE & PE SLEEVE (OILING IS MUST FOR EASY REMOVAL)

SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK

WALL PENEL ERECTION

SYSTEM FORM WORK

DECK SLAB PANEL ERECTION

SYSTEM FORM WORK

DECK SLAB PANEL ERECTION

SYSTEM FORM WORK

FLAT INSIDE

STAIRCASE ERECTION
SYSTEM FORM WORK

SLAB BOX OUT FOR MATERIAL SHIFTING

 SYSTEM FORM WORK

TOTAL STATION CHECK FOR ALL CORNERS OF THE WALL

 SYSTEM FORM WORK

SUPPORTS FOR INVERT BEAMS

ELECTRICAL BOX PREFIXED INSIDE THE MOULD & CHECK THE LOCATION AS PER DRAWINGS
 SYSTEM FORM WORK

MORTER PACKING REQUIRED BEFORE CONCRETING TO ARREST LEAKEAGES

 SYSTEM FORM WORK

ELECTRICAL BOX PREFIXED WITH WALL PANEL

 SYSTEM FORM WORK

PLUMBING GROOVES ATTACHED WITH WALL PANEL

 SYSTEM FORM WORK

EXTRA SUPPORTS TO AVIOD BULGING

 SYSTEM FORM WORK

EXTRA SUPPORTS TO AVIOD BULGING

 SYSTEM FORM WORK

VERTICAL PLUMB CHECK IS MUST FOR INTERNAL & EXTERNAL WALLS

 SYSTEM FORM WORK

SPECIAL CARE HAVE TO TAKE CONVENTIONAL AND ALUMINIUM FORM WORK MERGING AREA

CORE WALL SUPPORT ARRANGEMENTS

SYSTEM FORM WORK

CONCRETING WORK IN PROGRESS

 SYSTEM FORM WORK

TAMPING ON WALL SHUTTERING BOARD IS MUST DURING CONCRETE

SYSTEM FORM WORK

WALL SHUTTERING REMOVAL WORK IN PROGRESS

 SYSTEM FORM WORK

CURING BY SPRAYER (REDUCE WATER USAGE & WATER STAGNING INSIDE THE FLAT)
 SYSTEM FORM WORK

DECK SLAB PANEL REMOVEL WORK IN PROGRESS

 SYSTEM FORM WORK

PROP HEAD SLAB SUPPORTS AFTER DECK PANELS REMOVAL

 SYSTEM FORM WORK

NUMBERING ON THE WALL PENELS (NO MIXUP AT NEXT FLOOR)

SYSTEM FORM WORK

CLEANING AFTER RE
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
 SYSTEM FORM WORK
BEST PRACTICES

SHUTTERING REMOVAL OIL APPLICATION BEFORE REINFORCEMENT

 SYSTEM FORM WORK
BEST PRACTICES

SHIFTING OF SHUTTERING MATERIALS THROUGH SLAB OPEN

 SYSTEM FORM WORK
BEST PRACTICES

WALL TIE HOLES PACKING WITH MICRO CONCRETE AND EXTERNAL WALL TO BE
TESTED BY WATER FLOW TO FIND THE LEAKEAGES (WALL TIES HOLES PACKING
– FOSROC RENDEROC (RG)
SYSTEM FORM WORK

BEST PRACTICES

DEBRIS CHUTE FOR HOUSE KEEPING

SYSTEM FORM WORK
BEST PRACTICES

GOOD HOUSEKEEPING
SYSTEM FORM WORK
BEST PRACTICES

DEBRIS CHUTE FOR HOUSE KEEPING

 SYSTEM FORM WORK
BEST PRACTICES

SAFTY BARRICATION FOR WINDOW & BALCONY OPENINGS

SYSTEM FORM WORK
BEST PRACTICES
 SYSTEM FORM WORK
BEST PRACTICES

HARD BARRICATION FOR DUCT OPENINGS

 SYSTEM FORM WORK
BEST PRACTICES

DUCT OPENABLES COVERED TO AVOID CEMENT SLURRY FLOW ON WALLS

 SYSTEM FORM WORK

BEST PRACTICES

BASE LINE

WALL LINE

GOOD HOUSEKEEPING WILL SPEEDUP THE PROGRESS AND MINIMIZE THE

MATERIAL LOSS (PINS & WEDGES)
 SYSTEM FORM WORK
BEST PRACTICES BY L & T

BASE LINE MARKING FOR OPENING VERTICALITY & FLOOR FINISHED LEVELS
SYSTEM FORM WORK
BEST PRACTICES BY L & T

SUNKEN SLAB FOR KITCHEN PLUMBING

NO CORE CUT FOR PLUMBING

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

SAFETY NET COVERINGS ON EXTERNAL WALL OPENINGS

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

TEMP PLUMBING GROOVE BY THERMOCOL

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

TEMP HARD BARRICATION FOR STAIRCASE

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

HARD BARRICATION BEFORE WALL PANEL ERECTION

SYSTEM FORM WORK
BEST PRACTICES BY L & T

OPENABLE DOOR FOR LIFT SHAFT OPENS

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

HORIZONTAL BANDS TO MAINTAIN VERTICALITY DIFFERENCES

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

TEMP HARD BARRICATION FOR CONCRETING

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

LIGHT WEIGHT WORKING PLATFORM FOR STEEL FABRICATIONS

 SYSTEM FORM WORK
BEST PRACTICES BY L & T

HARD BARRICATION FOR DUCT OPENS WALK WAY SIGNAGES ON WALLS

 SYSTEM FORM WORK
BEST PRACTICE

WORKING PLATFORM COVERED WITH SAFETY NETS

SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
SYSTEM FORM WORK
 SYSTEM FORM WORK

EXRENAL WALL CEMENT SLURRY LEAKEAGE TO BE CLEANED

IMMEDIATELY.IT WILL BE VERY DIFFICULT TO CLEAN, BIG TASK
AND NEEDS MORE LABOURS AND GRINDING MACHINES
 SYSTEM FORM WORK

CONCRETE TO BE CLEANED IMMEDIATELY ON THE ALUMINIUM FORM WORK

 SYSTEM FORM WOR

PLUMBING GROOVES TO BE AVOIDED NEAR TO THE VENTILATOR JAMBS

 SYSTEM FORM WOR

ELECTRICAL CONDUITS TO BE LAID ELECTRICAL BOX TO BE LEVELLED

PROPERLY PROPERLY
 SYSTEM FORM WORK

BULGING TO BE AVOIDED

SYSTEM FORM WORK CONCRETE WALL WITH BLOCK WORK WILL DELAY THE PROGRESS.
 SYSTEM FORM WORK

CONCRETE BULGING TO BE REPAIRED WORKING PLATFORM BRACKET TO

IMMEDIATELY BEFORE THE REMOVAL OF BE REMOVED
WORKING PLATFORM
 SYSTEM FORM WORK
NEEDS TO IMPROVE

PRE & POST CONCRETE LEVELS TO BE CHECKED FOR WINDOW SILL AND SUNSHADE PROJECTION (MUST)
 SYSTEM FORM WORK
NEEDS TO IMPROVE

ELECTRICAL PIPING WORKS TO BE

FINISHED BEFORE PUNNING EXTERNAL SLURRY CLEANING IS CRITICAL
 SYSTEM FORM WOR

CORRIDOR WALL LINE TO BE MAINTAINED TO AVOID EXTRA COAT OF PLASTERING

 SYSTEM FORM WOR

A/C PIPE GROOVES ARE NOT MATCHING .DO NOT GO WITH AS PER DRAWINGS.DO THE MOCK UP & DECIDE.AVOID
A/C
SYSTEM FORM WOR
 SYSTEM FORM WOR

BALCONY WALL RIGHT ANGLES TO BE MAINTAINED TO AVOID PLASTERING

 SYSTEM FORM WOR

PRE & POST CONCRETE LEVELS, VERTICALITY & SIZE TO BE CHECKED FOR DOORS & OPENINGS (MUST)
 SYSTEM FORM WORK

PRIMER COAT ( GYOROC BONDit) BULL MARKING

 SYSTEM FORM WORK
SYSTEM FORM WORK FINISHING

PRIMER COAT FOR BONDING & MINIMIZE HOLLOWNESS

SYSTEM FORM WORK
SYSTEM FORM WORK FINISHING
 SYSTEM FORM WORK

SYSTEM FORM WORK FINISHING

FLOOR PROTECTION IS MUST FOR TILING TEMP DOOR

SYSTEM FORM WORK
WE CAN
SYSTEM FORM WORK
WE CAN
SYSTEM FORM WORK
WE CAN
SYSTEM FORM WORK
WE CAN
SYSTEM FORM WORK
WE CAN
 SYSTEM FORM WORK

Conclusion and Inference on the

effectiveness of Mivan Formwork
The task of housing due to the rising population of the country is becoming increasingly monumental. In terms of technical
capabilities to face this challenge, the potential is enormous; it only needs to be judiciously exploited.
Civil engineers not only build but also enhance the quality of life. Their creativity and technical skill help to plan,
design, construct and operate the facilities essential to life. It is important for civil engineers to gain and harness the potent and
versatile construction tools.
Traditionally, construction firms all over the world have been slow to adopt the innovation and changes. Contractors
are a conservative lot. It is the need of time to analyze the depth of the problem and find effective solutions. MIVAN serves as
a cost effective and efficient tool to solve the problems of the mega housing project all over the world. MIVAN aims to
maximize the use of modern construction techniques and equipments on its entire project.
We have tried to cover each and every aspect related to aluminum (MIVAN) form construction. We thus infer that
MIVAN form construction is able to provide high quality construction at unbelievable speed and at reasonable cost. This
technology has great potential for application in India to provide affordable housing to its rising population.
Thus it can be concluded that quality and speed must be given due consideration with regards to economy. Good
quality construction will never deter to projects speed nor will it be uneconomical. In fact time consuming repairs and
modification due to poor quality work generally delay the job and cause additional financial impact on the project. Some
experts feel that housing alternatives with low maintenance requirements may be preferred even if at the slightly may preferred
even if at the higher initial cost.