Académique Documents
Professionnel Documents
Culture Documents
Contents
Preface 1
Product Overview 2
SIMATIC
Configuration Options 3
Configuring and
Automation System S7-300 Assigning Parameters 4
Fail-Safe Signal Modules 5
Addressing and Installing
Manual Wiring 6
Fault Reactions and
Diagnostics 7
General Technical
Specifications 8
Digital Modules 9
Analog Module 10
Safety Protector 11
Appendices
Diagnostic Data of
Signal Modules 12
Dimension Drawings 13
Accessories and Order
Numbers 14
Response Times 15
Type Examination Certificate
and Declaration of Conformity 16
Glossary 17
Index
Edition 04/2006
A5E0085586-08
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to
prevent damage to property. The notices referring to your personal safety are highlighted in the manual
by a safety alert symbol, notices referring to property damage only have no safety alert symbol. The
notices shown below are graded according to the degree of danger.
Danger
! indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
! indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
! with a safety alert symbol indicates that minor personal injury can result if proper precautions are not
taken.
Caution
without a safety alert symbol indicates that property damage can result if proper precautions are not
taken.
Notice
indicates that an unintended result or situation can occur if the corresponding notice is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of
danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a
warning relating to property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning
and operation of a device/system may only be performed by qualified personnel. Within the context of
the safety notices in this documentation qualified persons are defined as persons who are authorized to
commission, ground and label devices, systems and circuits in accordance with established safety
practices and standards.
Prescribed Usage
Note the following:
Warning
! This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers
which have been approved or recommended by Siemens.
Correct, reliable operation of the product requires proper transport, storage, positioning and assembly
as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG.
The remaining trademarks in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and
software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency.
However, the information in this publication is reviewed regularly and any necessary corrections are
included in subsequent editions.
Siemens AG
A5E0085586-08 Copyright © Siemens AG 2006
Automation and Drives
04/2006 Technical data subject to change
Postfach 4848
90437 NÜRNBERG
GERMANY
Contents
17 Glossary........................................................................................................................ 17-1
Index
Audience
You require a general knowledge in the field of automation engineering to be able
to understand this manual. In addition, you should be familiar with the STEP 7
basic software, the S7-300 automation system, and the ET 200M distributed I/O
device.
What's New
The following descriptions have been added to this manual:
• New functions of SM 326; DI 24 × DC 24V
• New SM 326; DO 8 × DC 24V /2A PM
In addition, the names of the fail-safe systems have been changed as follows:
"S7-300F" is now "S7 Distributed Safety" and "S7-400F/FH" is now
"S7 F/FH Systems".
Certification
The S7-300 complies with the requirements and criteria of IEC 1131, Part 2.
The S7-300 has earned CSA, UL, and FM approvals
(see Section 8.2 Standards and Approvals).
In addition, the S7-300 fail-safe signal modules are certified for use in safety mode
up to:
• Safety class SIL 3 (Safety Integrity Level) in accordance with IEC 61508
• Requirements class (AK) 6 in accordance with DIN V 19250 (DIN V VDE 0801)
• Category 4 in accordance with EN 954-1
CE Labeling
See Section 8.2 Standards and Approvals
Standards
See Section 8.2 Standards and Approvals
For integration in the S7 F/FH • The Programmable Controllers S7 F/FH Systems manual describes
fail-safe systems the tasks that must be performed to commission an
S7 F/FH fail-safe system.
Conventions
In this manual, the terms "safety engineering" and "fail-safe engineering" are used
synonymously. The same applies to the terms "fail-safe" and "F-." "F-SM"
means"fail-safe signal module."
"S7 Distributed Safety" and "S7 F Systems" in italics refer to the optional packages
for the two fail-safe systems: "S7 Distributed Safety" and
"S7 F/FH Systems".
Additional Support
If you have any additional questions about the use of products presented in this
manual, contact your local Siemens representative:
http://www.siemens.com/automation/partner
Training Center
We offer a number of courses to help you get started with the SIMATIC S7
automation system. For more information, contact your regional training center or
the main training center in Nuremberg, Germany D-90327.
Telephone: +49 (911) 895-3200
Internet: http://www.sitrain.com
H/F Competence Center
The H/F Competence Center in Nuremberg offers special workshops on SIMATIC
S7 fail-safe and fault tolerant (high availability) automation systems. The H/F
Competence Center can also provide assistance with onsite configuration,
commissioning, and troubleshooting.
Telephone: +49 (911) 895-4759
Fax: +49 (911) 895-5193
For questions about workshops, etc.: hf-cc@siemens.com
Technical Support
You can reach the Technical Support for all A&D products
• Via the Web formula for the Support Request
http://www.siemens.com/automation/support-request
• Phone: + 49 180 5050 222
• Fax: + 49 180 5050 223
Additional information about our Technical Support can be found on the Internet
pages http://www.siemens.com/automation/service
Note
Systems with safety-related characteristics are governed by operational safety
requirements on the operator's side. The supplier is also obliged to comply with
special product monitoring measures. For this reason, a special newsletter is
available containing information on product developments and properties that are
important (or potentially important) for operating systems where safety is an
issue. Accordingly, by subscribing to the appropriate newsletter, you will ensure
that you are always up-to-date and able to make changes to your system, when
necessary. Please go to Internet at
http://my.ad.siemens.de/myAnD/guiThemes2Select.asp?subjectID=2&lang=en
and register for the following newsletters:
• SIMATIC S7-300
• SIMATIC S7-400
• Distributed I/O
• SIMATIC Industrial Software
Select the "Add" check box for each newsletter“.
2.1 Introduction
Overview
This section provides information on the following topics:
• How fail-safe signal modules fit into SIMATIC S7 fail-safe automation systems
• Which fail-safe signal modules are available
• What steps you must take, from selection to commissioning of fail-safe modules
With which interface modules can the fail-safe signal modules be used?
The fail-safe signal modules can be used with the interface modules in the
following table:
Fail-safe
Signal Modules
ET 200M
Fail-safe
Modules
PROFIBUS DP
ET 200S
Introduction
The following table lists all of the essential steps for commissioning fail-safe signal
modules in S7-300 or ET 200M.
3.1 Introduction
Overview
This section provides information on the following topics:
• Local and distributed configuration with F-SMs
• Components that can be used with F-SMs in standard mode
• Components that can be used with F-SMs in safety mode
• Options for combining F-SMs and standard modules in one configuration
Additional Information
For a detailed description of the configuration variants of S7-300, refer to the
S7-300 Automation System, Hardware and Installation: CPU 31xC and CPU 31x
installation manual.
You will find a detailed description of ET 200M configuration in the ET 200M
Distributed I/O Device manual.
If you are implementing fail-safe signal modules as redundant I/O in S7 FH
systems,
consult the S7-400H Automation Systems; Fault-Tolerant Systems manual for
more information.
Note
The SM 326; DO 8 × DC 24V/2A PM can be used locally in S7-300 with all
F-CPUs, however with:
• CPU 315F-2 DP, only as of order no. 6ES7 315-6FF01-0AB0, Firmware
version V2.0.9
• CPU 317F-2 DP, only as of order no. 6ES7 317-6FF00-0AB0, Firmware
version V2.1.4
Warning
! For applications with safety class AK4/SIL2/Category 3 and below, the same
protective measures against accidental contact can be applied as for standard
components (see S7-300, Module Specifications reference manual).
Applications with safety class AK6/SIL3/Category 4 require particular measures
beyond contact protection to prevent hazardous overvoltages of F-circuits via the
power supply and backplane bus, even in the event of a fault. For this reason, the
safety protector is available for protection from backplane bus interference for
local and distributed F-SM configurations.
For protection from power supply interference, we provide configuration rules for
supply devices, standard I/O, and F-I/O for your use (see Section 6.2).
Warning
! The safety protector must be used for AK6/SIL3/Cat. 4 applications:
• Generally, if the F-SMs are used locally in an S7-300
• Generally, if the PROFIBUS DP is set up with copper cable
• If the PROFIBUS DP is set up with fiber optic cable and joint operation of
standard SMs and F-SMs is required in one ET 200M.
Additional Information
The configuration variants according to availability are described using examples in
the Safety Engineering in SIMATIC S7 system description.
You can find detailed information about the safety protector in Section 11.
For a detailed description of the configuration variants of S7-300, refer to the
S7-300 Automation System, Hardware and Installation: CPU 31xC and CPU 31x
installation manual.
You can find a detailed description of the configuration of ET 200M in the
ET 200M Distributed I/O Device manual.
If you are implementing fail-safe signal modules as redundant I/O in S7 FH
systems,
consult the S7-400H Automation Systems; Fault-Tolerant Systems manual for
more information.
Requirements
One of the following optional packages must be installed in order to configure and
assign parameters for fail-safe modules in STEP 7.
• S7 Distributed Safety
• S7 F Systems
The following requirements apply to the SM 326; DI 24 × DC 24V, starting with
order no. 6ES7 326-1BK01-0AB0, and the SM 326; DO 8 × DC 24V/2A PM:
• STEP 7 V 5.2 and higher
• F Configuration Pack V 5.3 service pack 3 and higher
The F Configuration Pack can be downloaded on the Internet at
http://www.siemens.com/automation/service&support.
Configuration
Fail-safe signal modules are configured in the customary way (same as standard
modules) with STEP 7 HW Config.
Note
SFC 56 "WR_DPARM" (changing module parameters via the user program) is
not permissible for fail-safe signal modules.
5.1 Introduction
Overview
This section provides information on the following topics:
• Address assignments of F-SMs in the CPU
• Addressing channels of F-SMs
• Assigning the PROFIsafe address for F-SMs
• Installing F-SMs
Warning
! In the standard user program as well as the safety program, you can access only
the addresses occupied by useful data.The other address ranges occupied by the
F-SMs are assigned for functions including safety-related communication
between the F-SMs and F-CPU in accordance with PROFIsafe.
In 1oo2 evaluation of sensors in module safety mode, only the less significant
channel of the channels that are grouped as a result of the 1oo2 sensor
evaluation can be accessed in the safety program.
The byte address conforms to the module starting address that you set in the
object properties for the module using STEP 7 HW Config. The bit address results
from the position of the channel on the module. Eight channels are always
consecutively assigned to one byte address.
Additional Information
Address assignment of individual channels can be found in the module description
in Sections 9 and 10.
Detailed information on F-I/O access can be found in the S7 Distributed Safety,
Configuring and Programming manual or the S7 F/FH Automation Systems
manual.
PROFIsafe Address
Every fail-safe signal module has its own PROFIsafe address. For safety mode,
you must configure the PROFIsafe address in STEP 7 HW Config and set it on the
module using a switch.
SM 326; DO 8 × DC 24V/2A PM - x
SM 326; DO 10 × DC 24V/2A x -
SM 336; AI 6 × 13 Bit x -
Introduction
In order to use SM 326; DI 24 × DC 24V (Order No. 6ES7326-1BK00-0AB0),
SM 326; DI 8 × Namur, SM 326 DO 10 × DC 24V/2A and
SM 336; AI 6 × 13 Bit in safety mode, you must:
1. Set the module starting address
2. Set safety mode
3. Set the module starting address on the address switch of the module before
installing the fail-safe signal module.
Address switch
An address switch (10-pin DIP switch) is located on the back of the fail-safe signal
modules. The address switch is used to specify:
• Whether the module is set to safety mode or standard mode
• In safety mode: the module starting address (PROFIsafe address = starting
address/8 of F-SM)
The F-SMs are supplied with “standard mode“ setting (all switches set in the up
position; alternatively, you can set all switches in the down position for safety
mode; see Figure 5-2).
4096
1024
512
246
64
32
16
2048
128
8
512
32
4096
2048
1024
246
128
64
16
8
ON
ON
Figure 5-2 Example of Setting the Address Switch (DIP Switch)
Warning
! • Make sure that the address switch setting on the F-SM matches the module
starting address in HW Config.
• In order for the module starting address to be unique on the PROFIBUS DP,
a fail-safe signal module may only be addressed by one CPU.
Exception: switched I/O in S7 FH systems (one signal module is always
addressed with the same address by one of two F-CPUs, i.e., the current DP
bus master)
• The address switch setting of the F-SMs, i.e., its PROFIsafe destination
address, must be unique from all others on the network* and station **
(systemwide). A maximum of 1,022 PROFIsafe destination addresses can be
assigned in one system. That is, a maximum of 1,022 F-modules can be
addressed using PROFIsafe.
• F-CPUs in S7 FH systems must address the same fail-safe signal modules in
the case of switched I/O.
* A network consists of one or more subnets. Address setting is unique across PROFIBUS subnet
boundaries
** Address setting is unique for one station in HW Config (e.g., one S7-300 station or even one
I-slave)
Introduction
In order to use the SM 326; DI 24 × DC 24V (starting with order no.
6ES7326-1BK01-0AB0) and the SM 326; DO 8 × DC 24V/2A PM in safety mode,
the following steps must be performed:
1. For the SM 326; DI 24 × DC 24V, set the operating mode to "safety mode."
2. Set the PROFIsafe address =F_destination_address on the address switch of
the module before installing the fail-safe signal module
In contrast to the addressing method described in Section 5.4.1, there is no
correlation between the module starting address and the PROFIsafe address for
the modules indicated above. The module starting address is set the same way as
for standard I/O modules of S7-300, i.e., in the object properties for the module in
HW Config of STEP 7 .
Address switch
An address switch (10-pin DIP switch) is located on the back of the fail-safe signal
modules. The address switch is used to specify:
• Whether the module is set to safety mode or standard mode
• In safety mode: the PROFIsafe address = F_destination_address
The F-SMs are supplied with “standard mode“ setting (all switches set in the up
position; alternatively, you can set all switches in the down position for safety
mode; see Figure 5-3).
Standard mode:
Standardbetrieb: Safety Mode:
Sicherheitsbetrieb:
PROFIsafe addresses
alle möglichen from
Kombinationen,
1die
to 1022 are permitted.
nicht dem Standardbetrieb
Here, by way of
entsprechen, example,
hier address 1018
als Beispiel
(binary presentation
die Adresse 4096: of the
or
oder F_destination_Address):
ON
ON
512
32
512
32
4096
1024
256
64
16
4096
1024
256
64
16
2048
128
2048
128
8
9 87 6 5 4 3 2 1 0 9 87 6 5 4 3 2 1 0
Warning
! • Make sure that the address switch setting on the F-SM matches the "DIP
switch position" in HW Config.
• In order for the module starting address to be unique on the PROFIBUS DP,
a fail-safe signal module may only be addressed by one CPU.
Exception: switched I/O in S7 FH systems (one signal module is always
addressed with the same address by one of two F-CPUs, i.e., the current DP
bus master)
• The address switch setting of the F-SMs, i.e., its PROFIsafe destination
address, must be unique from all others on the network* and station **
(systemwide). A maximum of 1,022 PROFIsafe destination addresses can be
assigned in one system. That is, a maximum of 1,022 F-modules can be
addressed using PROFIsafe.
• F-CPUs in S7 FH systems must address the same fail-safe signal modules in
the case of switched I/O.
* A network consists of one or more subnets. Address setting is unique across PROFIBUS subnet
boundaries
** Address setting is unique for one station in HW Config (e.g., one S7-300 station or even one
I-slave)
5.5 Installing
Note
If you use the ET 200M in a redundant configuration, it must be in a cabinet with
sufficient damping to ensure that the limit values for radio interference are
adhered to (see Section 8.3).
6.1 Introduction
Warning
! In order to prevent hazardous threats to persons or the environment, you must
not under any circumstances override safety functions or implement measures
that cause safety functions to be bypassed or that result in the bypassing of
safety functions. The manufacturer is not liable for the consequences of such
manipulations or for damages that result from failure to heed this warning.
Overview
This section provides information on the following topics:
• Operation of F-SMs with safe functional extra-low voltage
• Special aspects to consider when wiring F-SMs
• Important information for replacing F-SMs
Additional Information
For wiring information that applies to both fail-safe signal modules and standard
signal modules, refer to the S7-300 Automation System, Hardware and Installation:
CPU 31xC and CPU 31x installation manual.
Warning
! Fail-safe signal modules must be operated with safe functional extra-low voltage.
This means that fail-safe modules may only be exposed to a voltage of Um, even
in the event of a fault. The following applies to all fail-safe signal modules:
Um < 60.0 V
More information about safe functional extra-low voltage can be found, for
example, in the specification sheets of the power supplies to be used.
All components of the system that can supply electrical energy in any form must
satisfy this condition.
Every additional circuit (24V DC) that is used in the system must have a safe
functional extra-low voltage. Refer to the relevant data specification sheets or
contact the manufacturer for information.
Note also that sensors and actuators with an external power supply can be
connected to I/O modules Here, pay attention to the supply voltage from safe
functional extra-low voltage. The process signal of a 24 V digital module must not
exceed a fault voltage of Um , even in the event of a fault.
Warning
! All voltage sources, e.g., 24V DC internal load voltage supplies, 24V DC external
load voltage supplies, and 5V DC bus voltage must be galvanically
interconnected so as to prevent voltage accumulation from occurring in the
individual voltage sources, thus causing fault voltage Um to be exceeded, even
when there is a difference in potential.
Make sure that the wire cross-section for the galvanic connection is sufficient
according to the S7-300 configuration guidelines (see S7-300 Automation
System, Hardware and Installation: CPU 31xC and CPU 31x installation manual).
In standard and safety modes, fail-safe signal modules can be supplied with all
standard components from one or more shared power supply units.
Note
For compliance with NAMUR Recommendation NE 21, IEC 61131-2, and EN 298,
use only power packs/power supply units (230V AC --> 24V DC) with a power loss
ride-through of at least 20 ms. To accomplish this, the following SV components
are available, e.g.:
S7-400:
• 6ES7 407-0KA01-0AA0 for 10 A
• 6ES7 407-0KR00-0AA0 for 10 A,
S7-300:
• 6ES7 307-1BA00-0AA0 for 2 A
• 6ES7 307-1EA00-0AA0 for 5 A
• 6ES7 307-1KA00-0AA0 for 10 A
These requirements also apply to power packs/power supply units that are not
made using S7-300/400 mounting technology.
Warning
! Note that when signals of fail-safe digital input modules are assigned, signals
should only be routed within a cable or a nonmetallic sheathed cable if:
• A short circuit in the signals does not conceal a serious safety risk
• Signals are supplied by different sensor supplies of this F-DI module
Warning
! The safety protector may not be inserted or removed during operation! (Insertion
or removal would cause the ET 200M to fail.)
Additional Information
Section 11.3 describes a configuration with an safety protector on the active
backplane bus. The S7-300 Automation System, Configuration manual explains
how to replace modules within an S7-300.
The ET 200M Distributed I/O Device manual explains how to replace modules
within an ET 200M and describes the "module replacement during operation"
function.
Warning
! We cannot control the use of sensors and actuators. We have equipped our
electronics from a safety engineering perspective such that we can leave 85% of
the residual error probability for the sensors and actuators up to you. (This
corresponds to the recommended load distribution between sensor devices,
actuator devices, and electronic circuits for input, processing, and output in safety
engineering).
Note, therefore, that instrumentation with sensors and actuators entails a
considerable safety responsibility. Consider also that sensors and actuators
generally do not endure a proof test interval of 10 years with IEC 61508 without a
considerable safety degradation.
The probability of hazardous faults and the rate of occurrence of hazardous faults
of a safety function must comply with an upper limit determined by a safety
integrity level (SIL). You will find the values achieved by the F-SMs under "Safety
Parameters" in the technical specifications for F-SMs, in Sections 9 and 10.
Sensors and actuators with relevant qualifications are required to achieve SIL 3
(AK 6, Category 4).
Warning
! When faults are detected in fail-safe input modules, a value of "0" is passed to
the F-CPU. You must therefore ensure that the sensors are implemented such
that a safe response from the safety program is achieved when a "0" state occurs
Example: In its safety program, an emergency OFF sensor must cause the
respective actuator to switch off with "0" state (emergency OFF button pressed).
In order for pulses to be detected with certainty, the time between two signal
changes (pulse duration) must be greater than the PROFIsafe monitoring time.
Warning
! To guarantee proper acquisition of sensor signals by the
SM 326; DI 24 × DC 24V, you must ensure that the sensor signals exhibit a
certain minimum duration.
Table 6-1 Minimum Duration of Sensor Signals for Proper Signal Acquisition by
SM 326; DI 24 X DC 24V
Warning
! If the actuators are operated at voltages higher than 24V DC (for example,
230 VDC) or if the actuators clear higher voltages, safe isolation must be ensured
between the outputs of a fail-safe output module and the components carrying a
higher voltage (in accordance with EN 50178).
This is generally the case for relays and contactors. Particular attention must be
paid to this aspect for semiconductor switching devices.
Warning
! If you are using actuators that respond too quickly exclusively during "dark
period" test signal injection (i.e., < 1 ms), you can still use the internal test
coordination by parallel-switching two opposite outputs (with a series diode) at a
time. This parallel switching suppresses the dark periods (see "Parallel Switching
of Two Outputs for Dark Period Suppression" in Section 9.6.4).
Overview
This section provides information on the following topics:
• Reactions to faults in F-SMs in standard mode
• Reactions to faults in F-SMs in safety mode
• Diagnostics for F-SMs in the event of a fault
Reactions to Faults
In standard mode, the fail-safe signal modules react to faults the same way as
standard modules in S7-300 or ET 200M. When a fault or interrupt event occurs,
either the CPU goes into STOP mode or the user program can react to the fault by
means of an error OB or interrupt OB (see S7-300 Automation System,
Hardware and Installation: CPU 31xC and CPU 31x installation manual).
Substitute Values
Substitute values are assignable values that the fail-safe modules supply to the
process, for example, when the following occur:
• CPU goes into STOP mode (or the CP goes into STOP mode, if a CP is the
DP master)
• IM 153-2/-2 FO (ET 200M) goes into STOP mode
• PROFIBUS DP is disconnected
Warning
! For reaction to channel faults, remember during parameter assignment to enable
group diagnostics on a channel-by-channel basis in the object properties dialog of
the F-SM in HW Config for the following F-SMs (see Sections 9 and 10):
• SM 326; DI 8 × NAMUR
• SM 326; DO 10 × DC 24V/2A
• SM 336; AI 6 × 13 Bit
Warning
! In safety mode, group diagnostics must be enabled on all connected channels
of fail-safe input and output modules.
Verify that group diagnostics has been disabled only on nonutilized input and
output channels.
Definition
Diagnostics can be used to determine whether faults occurred during signal
acquisition by the fail-safe signal modules. Diagnostic information is assigned
either to a channel or to the module as a whole.
Warning
! Diagnostic functions must be enabled or disabled in coordination with the
application.
Diagnostic Interrupt
When a fault is detected (for example, a short circuit), the fail-safe signal modules
trigger a diagnostic interrupt, provided a diagnostic interrupt is enabled. The
F-CPU interrupts execution of the user program (standard or safety) or the lower
priority classes and executes the diagnostic interrupt block (OB82).
8.1 Introduction
Overview
This section contains the following information on the fail-safe signal modules:
• Most important standards and approvals
• General technical specifications
This information applies to all standard products of the SIMATIC S7-300 and
S7-400.
CE Certification
The EC declarations of conformity are kept available for the relevant authorities at:
Siemens Aktiengesellschaft
Bereich Automatisierungstechnik
A&D AS RD4
Postfach 1963
D-92209 Amberg
UL approval
Note
The nameplate of the module indicates the currently valid approvals.
FM approval
Warning
! There is a risk of personal injury or property damage.
In areas exposed to explosion hazard, personal injury or property damage can
occur if plug-in connections are disconnected during operation.
Before disconnecting plug-in connections in areas exposed to explosion hazard,
always deenergize the distributed I/O.
In accordance with EN 50021 (Electrical Apparatus for Potentially Explosive
Atmospheres; Type of Protection "n“)
This approval applies to explosive gas mixtures of Group IIC (see S7-300,
M7-300, ET 200M Automation Systems, Principles of Intrinsically-Safe
Design manual). The safety-related limit values can be obtained from the
certificate of conformity (see Section 16).
Note
Modules with II (2) G [EEx ib] IIC approval are considered to be associated items
of equipment and must therefore be installed outside the potentially explosive
area. Intrinsically-safe electrical equipment items for Zones 1 and 2 may be
connected.
Approval for:
Component UL 508 FM 3611, ATEX 2671 X ATEX
CSA C 22.2 No. 142 3600, 3810 Guideline EN 50021: 1999
UL 1604 CI. I Div. 2 94/9/EG
CSA–213 CI. I Zone 2
SM 326; DI 24 × 24 VDC Yes Yes No II (3) G EEx nA II
T3 to T6
available
SM 326; DI 8 × NAMUR Yes Yes II (2) G [EEx ib] II 3 (2) G EEx nA
IIC [ib] IIC T4
available available
SM 326; DO 8 × 24 Yes Yes No Yes
VDC/2 A PM
SM 326; DO 10 × 24 Yes Yes No II (3) G EEx nA II
VDC/2 A T3 to T6
available
SM 336; AI 6 × 13 Bit Yes Yes No II (3) G EEx nA II
T3 to T6
available
IEC 61131
The fail-safe signal modules satisfy the requirements and criteria of IEC 61131-2
(Programmable Controllers - Part 2: Equipment Requirements and Tests).
Field of Application
SIMATIC products are designed for use in industrial environments.
Standard/Guideline Description
Functional Safety Standards/Guidelines IEC 61508-1 to 7
EN 50159-1 and 2
UL 1998
Process Engineering Standards/Guidelines DIN V 19251
VDI/VDE 2180-1, 2, 3 and 5
NE 31
ISA S 84.01
IEC 61511
Machine Safety Standards/Guidelines 98/37/EC
EN 60204-1
EN 954-1 and 2
Combustion Engineering NFPA 79
Standards/Guidelines
NFPA 85
DIN V ENV 1954
DIN VDE 0116 Clause 8.7
IEC 61496-1
IEC 62061
EN 50156-1
EN 230 Clause 7.3
EN 298* Nos. 7, 8, 9 and 10
Presses Standards/Guidelines EN 692
EN 693
EN 12622
Other Standards/Guidelines DIN VDE 0110-1
73/23/EWG
93/68/EWG
EN 55011
EN 50081-2
EN 50082-2
EN 61131-2
EN 50178
EN 60068
Introduction
This section presents information on the interference immunity of fail-safe signal
modules and information on radio interference suppression.
The fail-safe signal modules satisfy the requirements of the EMC legislation for the
internal European market.
Definition of EMC
Electromagnetic compatibility is the ability of an electrical device to function in its
electromagnetic environment in a satisfactory manner without affecting this
environment.
Pulse-Shaped Interference
The table below shows the electromagnetic compatibility of the fail-safe signal
modules with respect to pulse-shaped interferences. As a prerequisite, the
S7-300/M7-300/ET 200M system must comply with the specifications and
guidelines for electrical installation.
* An external surge filter is required for severity level 3. The test value is then 2 kV for
unsymmetrical connections and 1 kV for symmetrical connections.
Note
Lightning protection measures always require a case-by-case examination of
the entire system. Nearly complete protection from overvoltages, however,
can only be achieved if the entire building surroundings have been designed
for overvoltage protection. In particular, this involves structural measures in
the building design phase.
Therefore, for detailed information regarding overvoltage protection, we
recommend that you contact your Siemens representative or a company
specializing in lightning protection.
Sinusoidal Interferences
HF radiation of the device in accordance with IEC 61000-4-3:
• Electromagnetic HF field, amplitude-modulated
From 80 MHz to 1000 MHz; 10 V/m; 80% AM (1 kHz)
• Electromagnetic HF field, pulse-modulated
900 ± 5 MHz; 10 V/m; 50% ESD; 200 Hz repetition frequency
• GSM/ISM field interferences of different frequencies (EN 298: 1998):
Between 0.15 MHz and 0.5 MHz; < 79 dB (µV)Q, < 66 dB (µV)M
Between 0.5 MHz and 5 MHz < 73 dB (µV)Q, < 60 dB (µV)M
Between 5 MHz and 30 MHz < 73 dB (µV)Q, < 60 dB (µV)M
Note
If you use the ET 200M in a redundant configuration, it must be in a cabinet with
sufficient damping to ensure that the limit values for radio interferences are
adhered to.
Conditions of Use
The fail-safe signal modules are intended for weatherproof, stationary use. The
conditions of use exceed the requirements of IEC 61131-2.
The fail-safe signal modules satisfy the conditions of application of class 3C3 in
accordance with DIN EN 60721 3-3 (locations with high traffic intensity and in the
immediate vicinity of industrial plants with chemical emissions).
Restrictions
A fail-safe signal module must not be used without additional measures where the
following conditions apply:
• Locations with a high level of ionizing radiation
• Locations with severe operating conditions; for example, due to
- Dust
- Corrosive vapors or gases
• Systems that require special monitoring, such as:
- Electrical systems in particularly hazardous spaces
An example of an additional measure for use of a fail-safe signal module is cabinet
installation of the ET 200M/S7-300 with fail-safe signal modules.
Reduction of Vibration
If the fail-safe signal modules are exposed to greater shocks or vibration, you must
take suitable measures to reduce the acceleration and amplitude.
We recommend installation on dampening material (such as rubber-metal vibration
dampers).
Test Voltages
Isolation stability is proven in routine testing with the following test voltages in
accordance with IEC 1131 Part 2:
Protection Class
Protection class I in accordance with IEC 60536 (VDE 0106, Part 1), i.e., ground
terminal required on DIN rail!
9.1 Introduction
Overview
Four fail-safe digital modules from the S7-300 module range are available for
connecting digital sensors and/or actuators.
This chapter contains the following information on each fail-safe digital module:
• Features
• Module view and block diagram
• Applications with connection diagrams and parameter assignments
• Diagnostic messages with remedies
• Technical specifications
Discrepancy Analyses
There are two types of discrepancy analyses for fail-safe input modules:
• for 1oo2 evaluation in a digital input module
• for redundant modules
Note
The input signals from the process are considered to be correct process values
within the discrepancy time even if the two readings of the redundant input
signals are different.
While the discrepancy time is running inside the module, the following value is
sent to the F-CPU:
• for SM 326; DI 8 ×NAMUR: the last, valid value (old value) of the affected
input channel
• for SM 326; DI 24 × DC 24V: parameters can be assigned for the last valid
value (old value) of the affected input channel or the value "0" (parameters
"discrepancy behavior")
If, for example, a filling operation is being controlled with the sensor signal, the
filling will be stopped by the first of the two discrepancy signals after reading the
"0" signal if the value is "0". If the second signal is never read as "0", an error is
detected following the expiration of the discrepancy time. Select the last valid
value for this example.
"Provide 0 value"
The value "0" is immediately made available to the safety program in the F-CPU as
soon as a discrepancy is detected between the signals of the two affected input
channels.
If you assigned the parameter "Provide 0 value“, the sensor-actuator response time
will not be affected by the discrepancy time.
Parameter Assignment
You assign parameters for the discrepancy time and the discrepancy behavior in
HW Config, in the object properties catalog of the fail-safe signal module
(Parameters see chapter 9.3 and 9.4).
Order Number
6ES7 326-1BK01-0AB0
Features
The SM 326; DI 24 × DC 24V has the following features:
• 24 inputs, isolated in groups of 12
• 24V DC rated input voltage
• Suitable for switches and 2-/3-/4-wire proximity switches (BEROs)
• 4 short circuit-proof sensor supplies for 6 channels in each case,
isolated in groups of 2
• External sensor supply possible
• Group error display (SF)
• Safety mode display (SAFE)
• Status indicator for each channel (green LED)
• Reconfiguration in Run (CiR) – possible in standard mode
• Assignable diagnostics
• Diagnostic alarm with assignable parameters
• Usable in standard and safety modes
• Configure 1oo1 and 1oo2 for each channel
• simplified PROFIsafe address assignment
Warning
! The fail-safe performance characteristics in the technical specifications are valid
for a proof-test interval of 10 years a planned outage time of 100 hours.
Address Assignment
The following figure shows the allocation of channels to addresses.
I x.6 6 2 I x+2.2
I x.7 7 3 I x+2.3
0 4
I x+1.0 1 5 I x+2.4
I x+1.1 2 6 I x+2.5
3 7
I x+1.2 I x+2.6
I x+1.3 I x+2.7
Front View
Channel Numbers
The inputs are identified uniquely by means of the channel numbers and the
channel-specific diagnostic messages are assigned. For a module you can
configure a 1oo1 and 1oo2 evaluation of the sensor (example see table 9-2) in a
channel or channel pair granular.
Left Right
Channel 1oo1 1oo2 1oo1 1oo2
number: 0 0 12 0
1 1 13 1
0 4
2 2 1 5
14 2
3 3 2 6 15 3
3 7
4 4 4 0
16 4
5 5 5 1 17 5
6 6 6 2 18 6
7 7 7
0
3
4
19 7
8 8 1 5 20 8
9 9 2
3
6
7
21 9
10 10 22 10
11 11 23 11
Over-
1L+ 1 21 2L+
voltage
24 V 1M 2 22 2M 24 V
protection
1Vs 4 L+ 24 3Vs
* *
5 25
6 26
7 Sensor 27
8 M 28
supply
9 29
10 30
* The representation of the normally open contacts corresponds to the printing on the module. However, the typical
encoder contacts used are normally closed contacts (to keep process variables in a safe state)
Bild 9-4 Terminal assignment and block diagram of the SM 326; DI 24 × DC 24V and internal sensor
supply
2L+
2M
L+
Vs
Digital input DI
module
Note
Note that the following faults cannot be detected during an external sensor
supply:
• Short circuit to L+ on the unswitched sensor line (contact open)
• Cross circuit between the channels of a channel group
• Cross circuit between the channels in different channel groups
No
Safety mode?
Yes
SIL3
Required (AK 6, Cat. 4)
safety level?
SIL 2
(AK 4, Cat. 3)
No No No
Applications 1 to 6
1 2 3 4 5 6
see see see see see see
Chap. 9.3.3 Chap. 9.3.4 Chap. 9.3.5 Chap. 9.3.6 Chap. 9.3.7 Chap. 9.3.8
Warning
! The achievable safety class is dependent on the quality of the sensor and the
magnitude of the proof-test interval in accordance with IEC 61508. If the quality of
the sensor is lower than the quality stipulated in the required safety class, the
sensors must be applied redundantly with a two-channel connection.
Note
You can configure a 1oo1 and 1oo2 evaluation of the sensor for a module
(example see table 9-2).
Below you can find the wiring diagram and the parameter assignment of SM 326;
DI 24 × DC 24V for the
• Application 1: Standard Mode
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
1L+
1M
Vs
Digital input DI
module
Figure 9-7 Wiring diagram for the SM 326; DI 24 × DC 24V; for application 1 – Connecting
a sensor to one channel
Below you can find the wiring diagrams and the parameter assignment of SM 326;
DI 24 × DC 24V for
• Application 2: standard mode with high availability
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
1L+
1M
Vs L+
Digital input DI
module
1L+
1M
Vs
M
Digital input DI
module
Figure 9-8 Wiring diagram for the SM 326; DI 24 × DC 24V; for application 2 – Connecting
a sensor to one channel
1L+
1M
Vs
Digital input DI
module
Acquires the same process
1L+
variable with mechanically
separated sensors
1M
Vs
Digital input DI
module
Figure 9-9 Wiring diagram for SM 326; DI 24 × DC 24V; for application 2 – Connecting two
redundant sensors to one channel
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DI 24 × DC 24V; digital module for:
• Application 3: safety mode, SIL 2 (AK 4, Category 3)
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
1L+
1M
Vs
Digital input DI
module
Figure 9-10 Wiring diagram for SM 326; DI 24 × DC 24V; for application 3 – Connecting one
sensor to one channel
Warning
! A suitable sensor is required to attain SIL 2 wiring (safety level AK 4, category 3)
with this interface module.
Below you can find the wiring diagrams and the parameter assignment of SM 326;
DI 24 × DC 24V; digital module for:
• Application 4: safety mode, SIL 2 (AK 4, Category 3) with fault tolerance
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
1L+
1M
Vs L+
Digital input DI
module
1L+
1M
Vs
M
Digital input DI
module
Figure 9-11 Wiring diagram for SM 326; DI 24 × DC 24V; for application 4 – Connecting one
sensor to one channel
Warning
! A suitable sensor is required to attain SIL 2 wiring (safety level AK 4, category 3)
with this interface module.
1L+
1M
Vs
Digital input DI
module
Acquires the same process
1L+
variable with mechanically
separated sensors
1M
Vs
Digital input DI
module
Figure 9-12 - Wiring diagram for the SM 326; DI 24 × DC 24V; for application 4 – Connecting
two redundant sensors to one channel
Warning
! A suitable sensor is required to attain SIL 2 wiring (safety level AK 4, category 3)
with this interface module.
Below you can find the wiring diagrams and the parameter assignment of the
SM 326; DI 24 × DC 24V; digital module for:
• Application 5: safety mode, SIL 3 (AK 6, Category 4)
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
Note
Generally, if you connect one sensor to two inputs of a module and you use the
internal sensor supply of the module, you have to use the sensor supply of the
left half of the module 1Vs (Pin 4) or 2VS (Pin 11) .
1L+
Digital input
module 1M
Vs
DI
left: Channels 0...11
right: Channels 0...11 DI
Figure 9-13 Wiring diagram for the SM 326; DI 24 × DC 24V; for application 5 – Connecting
one sensor to one channel
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
DI
left: Channels 0...11
right: Channels 0...11 DI
Figure 9-14 Wiring diagram for SM 326; DI 24 × DC 24V; for application 5 – Connecting a
non-equivalent sensor to two non-equivalent channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
DI
Figure 9-15 Wiring diagram for SM 326; DI 24 × DC 24V; for application 5 – Connecting two
one-channel sensors to two non-equivalent channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
DI
left: channel 0...11
Sensor contacts are
right: channel 0...11 Vs connected mechanically
DI
Figure 9-16 Wiring diagram for SM 326; DI 24 × DC 24V; for application 5 – Connecting a
two-channel sensor to two channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
Acquires the same process
DI variable with mechanically
left: channel 0...11
separated sensors
right: channel 0...11 Vs
DI
Figure 9-17 Wiring diagram for SM 326; DI 24 × DC 24V; for application 5 – Connecting two
one-channel sensors to two channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
Below you can find the wiring diagrams and the parameter assignment of the
SM 326; DI 24 × DC 24V; digital module for:
• Application 6: safety mode, SIL 3 (AK 6, Category 4) with fault tolerance
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-9 and 9-10.
Note
Generally, if you connect one sensor to two inputs of a module and you use the
internal sensor supply of the module, you have to use the sensor supply of the
left half of the module 1Vs (Pin 4) or 2VS (Pin 11) .
1L+
Digital input
module 1M
Vs
DI
left: channel 0...11
right: channel 0...11 DI
Acquires the same process
1L+ variable with mechanically
Digital input separated sensors
module 1M
Vs
DI
left: channel 0...11
right: channel 0...11 DI
Figure 9-18 Wiring diagram for the SM 326; DI 24 × DC 24V; for application 6 – Connecting
two redundant, one-channel sensors to one channel
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
DI
left: channel 0...11* **
right: channel 0...11 DI
Vs
DI
left: channel 0...11* **
right: channel 0...11
DI
Figure 9-19 Wiring diagram for the SM 326; DI 24 × DC 24V; for application 6 – Connecting
two redundant, non-equivalent sensors to two non-equivalent channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input L+
module 1M
L+
DI
left: channel 0...11
right: channel 0...11 DI *
1L+
Digital input
M M
module 1M
DI
left: channel 0...11
right: channel 0...11 DI
* Sensor contacts are connected mechanically; alternatively you can connect two single-channel
sensors (see figure 9-17)
Figure 9-20 Wiring diagram for SM 326; DI 24 × DC 24V; for application 6 – Connecting a
two-channel sensor to two channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
1L+
Digital input
module 1M
Vs
DI
left: channel 0...11
right: channel 0...11 *
Vs
DI
Acquires the same process
1L+ variable with mechanically
Digital output separated sensors
module 1M
Vs
DI
left: channel 0...11
right: channel 0...11 *
Vs
DI
* Sensor contacts are mechanically connected; alternatively, you can connect two single-
channel sensors (see figure 9-17)
Figure 9-21 Wiring diagram for SM 326; DI 24 × DC 24V; for application 6 – Connecting two
two-channel redundant sensors to two channels
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
Table 9-10 Diagnostic messages and their remedies for the SM 326; DI 24 × DC 24V
• Vertical installation 24
Up to 40 °C
Electrical isolation
• Between channels and Yes
backplane bus
• Between the channels
In groups of 12
Input delay
• From ”0” to ”1” 2,1 to 3,4 ms
• From "1" to "0" 2,1 to 3,4 ms
Order Number
6ES7 326-1RF00-0AB0
Features
SM 326; DI 8 ×NAMUR bit has the following features:
• SIMATIC S7 intrinsically safe digital module,
suitable for connecting signals from a hazardous area
• 8 single-channel inputs and 4 two-channel inputs isolated from one another
• 24V DC rated input voltage
• Suitable for the following sensors
- To DIN 19234 and NAMUR (with diagnostic evaluation)
- Switched mechanical contacts (with diagnostic evaluation)
• 8 short circuit-proof sensor supplies for 1 channel, isolated from one another
• Group error display (SF)
• Safety mode display (SAFE)
• Status indicator for each channel (green LED)
• Assignable diagnostics
• Diagnostic alarm with assignable parameters
• Usable in standard and safety modes
Warning
! The fail-safe performance characteristics in the technical specifications are valid
for a proof-test interval of 10 years a planned outage time of 100 hours.
Note
For the digital input modules SM 326; DI 8 ×NAMUR, the L+/M infeed must be via
a wire chamber (order no. 6ES7 393-4AA10-0AA0) to meet the clearance for air
and leakage paths in hazardous areas (see chapter 9.4.2).
Address Assignment
The following figure shows the allocation of channels to addresses.
Addressing of the
inputs in the
user program:
I x.0 0 4 I x.4
I x.1 1 5
I x.5
I x.2 2 6 I x.6
I x.3 3 7 I x.7
Front View
SAFE
4 Status
Saftey mode indicator - green
indicator - green
0 4
Channel No.
1 5
3 7
Connectable Sensors
The following Figure shows the possible sensors and their connection to
SM 326; DI 8 × NAMUR.
10 k
Digital Digital
module module
1k
Overvoltage 21 L+
protection 22 M 24 V
+ 8,2 V + 8,2 V
5 25
6 26
+ 8,2 V + 8,2 V
8 28
Status and
9 diagnostics 29
Logic and
backplane bus
interface
+ 8,2 V + 8,2 V
11 Test 31
12 32
+ 8,2 V + 8,2 V
14 34
15 35
SF SAFE Status
Address switch 0 ... 7
M M M
Channel Numbers
The inputs are identified uniquely by means of the channel numbers and the
channel-specific diagnostic messages are assigned.
In the 1oo2 evaluation of the sensors the number of channels is halved.
left right
Channel number: 1oo1 1oo2 1oo1 1oo2
0 4
1 5
2 6
3 7
Note
In the case of the digital input module SM 326; DI 8 ×NAMUR; the L+/M infeed
must be via a wire chamber to adhere to the creepages and clearances in
hazardous areas.
Wire Chamber
Order number: 6ES7 393-4AA10-0AA0; 5 units
Wire chamber
of screw type terminal
Wire chamber
for spring terminals
3
4
Wedge for
spring terminals
Warning
! There must be a minimum thread length of 50 mm between the connections
with safe functional extra-low voltage and the intrinsically safe connections of the
SM 326; DI 8 ×NAMUR.This can be achieved within the front connector by using
a wire chamber.
The minimum thread length between the different modules may be violated in
some circumstances (for example, when explosion-proof and standard modules
are used together and the minimum thread length between live parts of explosion-
proof and standard modules is < 50 mm).
You can comply with the thread length requirements between the modules in the
following ways:
• Always insert the SM 326; DI 8 ×NAMUR into the ET 200M as the last module
(on the far right) on the rail. This will ensure that the thread length to the
module on the left is automatically correct because of the module width of the
SM 326; DI 8 ×NAMUR.
• If that is not possible, insert the DM 370 dummy module between the affected
intrinsically safe and standard modules.
• If you use the bus modules of the active backplane bus, you can also use the
intrinsically safe separation bar.
Warning
! When performing the wiring, you should always keep intrinsically safe wires
separate from wires that are not intrinsically safe. Lay them in separate ducts.
No
Safety mode?
Yes
SIL3
Required (AK 6, Cat. 4)
safety level?
SIL 2
(AK 4, Cat. 3)
No No No
Applications 1 to 6
1 2 3 4 5 6
See See See See See See
Chap. 9.4.4 Chap. 9.4.5 Chap. 9.4.4 Chap. 9.4.5 Chap. 9.4.6 Chap. 9.4.7
Warning
! The achievable safety class is dependent on the quality of the sensor and the
magnitude of the proof-test interval in accordance with IEC 61508. If the quality of
the sensor is lower than the quality stipulated in the required safety class, the
sensor must be applied redundantly with a two-channel connection.
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DI 8 × NAMUR for:
• Application 1: Standard Mode
• Application 3: safety mode, SIL 2 (AK 4, Category 3)
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-15 and 9-16.
L+
M
+ 8.2 V
Vs
Digital input DI
module
Figure 9-30 Wiring diagram for SM 326; DI 8 ×NAMUR for applications 1 and 3
Warning
! A suitable sensor is required to attain SIL 2 wiring (safety level AK 4, category 3)
with this interface module.
"Inputs" Tab
Enable diagnostic Yes/No Yes/No Static Module
interrupt
Safety Mode Yes No Static Module
Monitoring Time 10 to 10000 ms - Static Module
Sensor Evaluation 1oo1 Evaluation - Static Module
Group diagnostics Yes/No Yes/No Static Channel
"Redundancy" Tab
Redundancy None - Static Module
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DI 8 × NAMUR for:
• Application 2: standard mode with high availability
• Application 4: safety mode, SIL 2 (AK 4, Category 3) with fault tolerance
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-15 and 9-16.
L+
M
+ 8.2 V
Vs
Digital input DI
module
Acquires the same process
L+ variable with mechanically
separated sensors
M
+ 8.2 V
Vs
Digital input DI
module
Figure 9-31 Wiring diagram for SM 326; DI 8 ×NAMUR for applications 2 and 4
Warning
! A suitable sensor is required to attain SIL 2 wiring (safety level AK 4, category 3)
with this interface module.
"Inputs" Tab
Enable diagnostic Yes/No Yes/No Static Module
interrupt
Safety Mode Yes No Static Module
Monitoring Time 10 to 10000 ms - Static Module
Sensor Evaluation 1oo1 Evaluation - Static Module
Group diagnostics Yes/No Yes/No Static Channel
"Redundancy" Tab
Redundancy Two Modules -* Static Module
Redundant module (Selection of an - Static Redundant
existing additional module
module of the same pair
type)
Discrepancy Time 10 to 30000 ms - Static Redundant
module
pair
* For a redundant configuration in the standard mode, there are two digital values which you have to
evaluate in the standard user program.
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DI 8 × NAMUR for:
• Application 5: safety mode, SIL 3 (AK 6, Category 4)
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-15 and 9-16.
L+
Digital input
module M
+ 8,2 V
Vs
Opposite inputs for sensor
DI Acquires the same connection:
left: channel 0...3 process variable with
** mechanically separated
right: channel 0...3* 0 and 4
Vs sensors
1 and 5
DI 2 and 6
3 and 7
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DI 8 × NAMUR for:
• Application 6: safety mode, SIL 3 (AK 6, Category 4) with fault tolerance
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-15 and 9-16.
L+
Digital input
module M
+ 8,2 V
Vs
Opposite inputs for sensor
DI connection:
left: channel 0...3
** 0 and 4
right: channel 0...3* Vs 1 and 5
2 and 6
DI 3 and 7
Warning
! A suitable sensor is required to attain SIL 3 wiring (safety level AK 6, category 4)
with this interface module.
Table 9-16 Diagnostic messages and their remedies for SM 326; DI 8 ×NAMUR
Order Number
6ES7 326-2BF40-0AB0
Features
The SM 326; DO 8 × DC 24V/2A PM; has the following features:
• 8 outputs, isolated as two groups of 4
• P-M switching (current sourcing/sinking)
• 2 A output current
• 24V DC rated load voltage
• Suitable for solenoid valves, DC contactors, and indicator lights
• Common error display (SF)
• Safety mode indicator (SAFE)
• Status indicator for each channel (green LED)
• Assignable diagnostics
• Diagnostic alarm with assignable parameters
• can be used in safety mode
• simplified PROFIsafe address assignment
Warning
! The fail-safe performance characteristics in the technical specifications are valid
for a proof-test interval of 10 years a planned outage time of 100 hours.
Note
The SM 326; DO 8 × DC 24V/2A PM can be used locally in S7-300 with all
F-CPUs, however with
• CPU 315F-2 DP only as of order no. 6ES7 315-6FF01-0AB0, Firmware
version V2.0.9 and
• CPU 317F-2 DP only as of order no. 6ES7 317-6FF00-0AB0, Firmware
version V2.1.4
Figure 9-42 Correlation between load impedance and switched load capacitance for SM 326; DO 8 ×
24V/2A DC
Remedy:
1. Determine the load current and capacitance of the load.
2. Determine the operating point in the figure above.
3. If the operating point lies above the curve, do one of the following:
- Increase the load current by connecting a resistor in parallel to bring the
operating point below the curve or
- Use the output with series diodes
Address Assignment
The following figure shows the allocation of channels to addresses.
Addressing of the
outputs in the user
program Q x.0 0 4 Q x.4
Q x.1 1
Q x.5
5
2 6 Q x.6
Q x.2
Q x.3 3 7 Q x.7
Front View
SAFE
5 Status indicator –
Safety mode green
indicator – green
Bit address
Figure 9-35 Front View of the SM 326; DO 8 × DC 24V/2A PM; with Diagnostic Interrupt
Overvoltage 21 1L+
protection 22 1M 24 V
5 Diagnostic status
6
25
8 26
Diagnostic switch
9
28
11 29
P switch
12
Logic and 31
14 backplane Read back 32
15 bus
interface 34
35
M switch
2L+ 17 37 3L+
2L+ 18 Read back 38 3L+
2M 19 39 3M
2M 20 40 3M
SAFE Status
Address switch SF
(1 of 8)
M M M
Figure 9-36 Terminal assignment and block diagram of the SM 326; DO 8 × DC 24V/2A PM
Channel Numbers
The outputs are identified uniquely by means of the channel numbers and the
channel-specific diagnostic messages are assigned.
0 4
1 5
2 6
3 7
SIL3
Required (AK 6, Cat. 4)
safety level?
SIL 2
(AK 4, Cat. 3)
SIL 2 SIL 3
Safety mode Safety mode
Applications 1 and 2
1 2
See See
Chapt. 9.5.3 Chapt. 9.5.3
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DO 8 × DC 24V/2APM for:
• Application 1: safety mode, SIL 2 (AK 4, Category 3)
• Application 2: safety mode, SIL 3 (AK 6, Category 4)
Diagnostic messages, possible causes and remedies can be found in Tables 9-18
and 9-19.
The 8 fail-safe digital outputs each consist of a P-switch DOx P (current sourcing)
and an M-switch DOx M (current sinking). The load is connected between the P
and M-switches.
00
1L+
1M
DOx P
DOx M
2L+
Digital output 2M
module
Figure 9-39 Wiring diagram for SM 326; DO 8 × DC 24V/2A PM for applications 1 and 2
1L+
1M
DOx P
DOx M
2L+
Digital output 2M
module
Warning
! To avoid cross circuits between P and M-switches of a fail-safe digital output, you
should connect the relay on the between P and M-switches to protect against
cross circuits (for example with cables separately sheathed or in a separate cable
duct).
Warning
! When connecting two relays on one digital output, the errors "wire break“ and
"overload" are detected only on the P-switch of the output (not on the M-switch).
The controlled actuator can no longer be switched off when there is a cross circuit
between the P and M-switches of the output.
1L+
1M
DOx P
DOx M
2L+
Digital output 2M
module
Note
The "wire break“ fault is only detected at the P or M-switch of the output when the
two P or M relays are separated.
"Parameter" tab
F-Parameter:
F-monitoring time 10 to 10000 ms Static Module
Module Parameters:
Diagnostic Interrupt Activated/deactivated Static Module
For Single Channels or Channel Pairs:
Activated Activated/deactivated Static Channel
Diagnostics: Wire break Activated/deactivated Static Channel
Table: 9-19 Diagnostic messages and their remedies for the SM 326; DO 8 ×DC 24V
Order Number
6ES7 326-2BF01-0AB0
Features
The SM 326; DO 10 × DC 24V/2A has the following features:
• 10 outputs, isolated as two groups of 5
• 2 A output current
• 24V DC rated load voltage
• Suitable for solenoid valves, DC contactors, and indicator lights
• 2 connections per output
- One connection for single-channel actuator control (without series diode)
- One connection for redundant actuator control (with series diode)
• Group error display (SF)
• Safety mode display (SAFE)
• Status indicator for each channel (green LED)
• Assignable diagnostics
• Diagnostic alarm with assignable parameters
• Configurable substitute value output in standard mode
• Usable in standard and safety modes
Warning
! The fail-safe performance characteristics in the technical specifications are valid
for a proof-test interval of 10 years a planned outage time of 72 hours.
Warning
! The output with a series diode can be used for redundant control of an actuator.
Redundant control can take place from 2 different modules without an external
circuit. The two signal modules must have the same reference potential (M).
Note
If you use 326; DO 10 × DC 24V/2A redundantly, you have to supply these F-SMs
with the same load voltage. If this is not possible with one power supply unit due to
availability, then use two redundant power supply units. Please note that the power
supply units must be connected via diodes.
Warning
! Short circuit to L+ in SM 326; DO 10 × DC 24V/2A must be avoided by wiring in
accordance with standards.
In the event of a short circuit to L+ in a redundant interconnection on an output
with a series diode, the corresponding output may not be switched off and the
actuator remains activated.
Load current in mA
Figure 9-42 Correlation between load impedance and switched load capacitance for SM 326;
DO 10 × 24V/2A DC
Remedy:
1. Determine the load current and capacitance of the load.
4. Determine the operating point in the figure above.
5. If the operating point lies above the curve, do one of the following:
- Increase the load current by connecting a resistor in parallel to bring the
operating point below the curve or
- Use the output with series diodes
Address Assignment
The following figure shows the allocation of channels to addresses.
0 5
1 6 Output byte x
(Q x.5 to Q x.7)
2 7
Output byte x
(Q x.0 to A x.4)
3 0
Output byte x+1
4 1
(Q x+1.0, Q x+1.1)
Front View
SAFE
6 Status indicator –
Safety mode green
indicator – green
Bit address
Overvoltage
21 1L+
protection 24 V
22 1M
3 23
Status
4 Output driver 24
6 26
7 27
M
9 29
10 30
Logic and
Main switch
12 backplane 32
bus
13 33
interface
Read back
15 35
16 36
24V 2L+ 17 37 3L+ 24V
2L+ 18 38 3L+
2M 19 Diagnostics 39 3M
2M 20 40 3M
Figure 9-45 Terminal assignment and block diagram of the SM 326; DO 10 × DC 24V/2A
Channel Numbers
The outputs are identified uniquely by means of the channel numbers and the
channel-specific diagnostic messages are assigned.
1 6
2 7
3 0
4 1
No
Safety mode?
Yes
SIL3
Required (AK 6, Cat. 4)
safety level?
SIL 2
(AK 4, Cat. 3)
No No No
Applications 1 to 6
1 2 3 4 5 6
see see see see see see
Chap. 9.6.3 Chap. 9.6.4 Chap. 9.6.3 Chap. 9.6.4 Chap. 9.6.3 Chap. 9.6.4
Warning
! If you are using actuators that respond too quickly exclusively during "dark
period" test signal injection (i..e. < 1 ms), you can still use the internal test
coordination by parallel-switching two opposite outputs (with a series diode) at a
time. The dark periods are suppressed in the case of parallel connection (see
chapter 9.6.5).
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DO 10 × DC 24V/2A; for:
• Application 1: Standard Mode
• Application 3: safety mode, SIL 2 (AK 4, Category 3)
• Application 5: safety mode, SIL 3 (AK 6, Category 4)
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-22 and 9-23.
1L+
1M
DO
2L+
Digital output 2M
module
Figure 9-48 Wiring diagram for the SM 326; DO 10 × DC 24V/2A; for applications 1,
3 and 5
Warning
! To avoid cross circuits between P and M-switches of a fail-safe digital output, you
should connect the relay on the between P and M-switches to protect against
cross circuits (for example with cables separately sheathed or in a separate cable
duct).
1L+
1M
DO
2L+
Digital output 2M
module
Warning
! To avoid cross circuits between P and M-switches of a fail-safe digital output, you
should connect the relay on the between P and M-switches to protect against
cross circuits (for example with cables separately sheathed or in a separate cable
duct).
Below you can find the wiring diagram and the parameter assignment of the
SM 326; DO 10 × DC 24V/2A; for:
• Application 2: standard mode with high availability
• Application 4: safety mode, SIL 2 (AK 4, Category 3) with fault tolerance
• Application 6: safety mode, SIL 3 (AK 6, Category 4) with fault tolerance
For diagnostic messages, possible causes of error and their remedies, refer to
Tables 9-22 and 9-23.
1L+
1M
DO
2L+
Digital output 2M
module
1L+
1M
DO
2L+
Digital output 2M
module
"Inputs" Tab
Enable diagnostic Yes/No Yes/No Static Module
interrupt
mode • Safety mode in • Standard Mode Static Module
accordance with
SIL2/safety level
AK4
• Safety Mode in
Accordance with
SIL3/Safety Level
AK 6
Monitoring Time 10 to 10000 ms - Static Module
Daily (or More Yes/No - Static Module
Frequent) Signal
Change
Behavior during - • Apply Substitute Static
CPU STOP Value Module
• Keep Last Valid
Value
Group diagnostics Yes/No Yes/No Static Channel
Apply Substitute - Yes/No Static Channel
Value "1"
"Redundancy" Tab
Redundancy Two Modules -* Static Module
Redundant (Selection of an - Static Redundant
module existing additional module
module of the same pair
type)
* In the standard mode in the event of a redundant configuration, there are two digital values which
you have to evaluate in the standard user program.
Applications
Connecting two outputs in parallel to suppress a dark period is possible in all
applications in safety mode (3, 4, 5 and 6).
wiring diagram
Connect two opposite outputs with a series diode to an output. By interconnecting
them in this way and using an internal test coordination between outputs 0...4 and
5... 9, you suppress the "0" test pulse (dark period).
jhhjh
1L+
Digital output
module 1M
DO
3L+
right: 3M
channel 5...9
left:
channel 0...4
2L+
2M
Figure 9-51 Parallel connection of two outputs for the dark period suppression of
SM 326; DO 10 × DC 24V/2A
Assign parameters to the fail-safe signal modules as described for the various
applications on the previous pages. An additional parameter is not required for the
interconnection.
Make sure that the two interconnected outputs are always controlled identically
rather than one output on its own. A total of 4 outputs with a series diode are
required for a process signal in a redundant I/O system.
* The module is passivated. In the event of a repeated short-circuit, the module immediately switches
off itself with "Processor failure".
Table -9-23 Diagnostic messages and their remedies for the SM 326; DO 10 × DC 24V/2A
1L+
1M
A0
A1
wire 12 Ohm
break I=2 A
2L+
Digital output 2M
module
1L+
1M
A0 1 kOhm
I=24 mA
2L+
Digital output
module 2M
Example:
In this example, channels A0 and A1 are reported faulty when a wire break occurs
at A0. The cause is the very extreme variation in load on the two channels: 2 A and
24 mA.
What to do:
To obtain a correct error diagnosis from the modules, the output channels of a
module must have approximately the same load. This means that the ratio of the
lowest load to the highest load must be at least 1:5.
Data for Selecting an Actuator (Continued) Short-circuit protection of the Yes, electronically
Load resistance range output
• Up to 40 °C 12 Ω to 3,4 kΩ • Response threshold 2.6 to 4.5 A
• Up to 60 °C 24 Ω to 3,4 kΩ • Response threshold for 5.2 to 9 A
redundant
Lamp load 5 W, maximum
interconnections
Parallel connection of
2 outputs Time requirements for Actuator may not
actuators respond during:
• For redundant control of a Only outputs with
load series diode; outputs • Dark period
must have the same < 1 ms
reference potential • Bright period
• For an increase in power Not possible < 1 ms
Control of a digital input Possible (also see chapter 6.5)
Switching frequency Time, Frequency
• With resistive load 10 Hz, maximum
Internal processing time for Max.
• In the case of an inductive 2 Hz, maximum
• Standard Mode 22 ms
load
To IEC 947-5-1, 13 DC • Safety Mode 24 ms
• With lamp load Acknowledgment Time
10 Hz, maximum
• in safety mode 20 ms, maximum
10.1 Introduction
Overview
The SM 336; AI 6 × 13 Bit, a fail-safe, redundancy-capable analog input module of
the S7-300 module family, is available for connecting analog sensors/encoders.
This section presents the following information on this fail-safe analog module:
• Properties
• Module view and block diagram
• Applications with connection diagrams and parameter assignment
• Diagnostic messages with remedies
• Technical specifications
Warning
! The fail-safe performance characteristics in the technical specifications are valid
for a proof-test interval of 10 years a planned outage time of 100 hours.
* In S7 F/FH systems, a fail-safe value is output for this value in the safety program in the event of overflow or
underflow.
Units in decimal and hexadecimal format can only assume values that are multiples
of 4.
Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit significance Sign 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
Example 0 1 0 0 1 1 0 0 1 1 1 1 1 1 0 0
Warning
! Only a measuring range of 4 to 20 mA is permitted in safety mode.
Order Number
6ES7 336-1HE00-0AB0
Properties
SM 336; AI 6 × 13 Bit has the following properties:
• Six analog inputs with electrical isolation between the channels and the
backplane bus
• Input ranges:
- 0 to 20 mA or 4 to 20 mA, 0 to 10 V in standard mode
- 4 to 20 mA in safety mode
• Short-circuit-proof power supply of 2- or 4-wire measuring transducers over the
module
• External sensor supply possible
• Group error display (SF)
• Safety mode display (SAFE)
• Sensor supply display (Vs)
• Assignable diagnostics
• Diagnostic alarm with assignable parameters
• Can be operated in both standard mode and safety mode
Use of Inputs
You can use the inputs as follows:
In standard mode
• All 6 channels for current measurement, 0 to 20 mA or 4 to 20 mA
• Up to 4 channels for voltage measurement, 0 to 10 V, and the remaining two for
current measurement
• Other combinations of current measurement and voltage measurement, taking
into account the above-mentioned limitation for voltage measurement.
In safety mode:
• All 6 channels for current measurement, 4 to 20 mA.
Address Assignment
The figure below shows the assignment of channels to addresses.
Addressing the
inputs in the
0
user program: IW x
IW x+2 1
IW x+4
2
3
IW x+6
IW x+8 4
IW x+10 5
x = module-start address
Figure 10-1 Address assignment for SM 336; AI 6 × 13 Bit
Front View
Safety mode
indicator - green
Electrical
isolation
Over-
21 L+
voltage
22 M 24 V
protection
L+ 23 Vs
Multi- 24 V
CH0 5 plexer 25 CH0
A A
6 Sensor 26
Supply M
27 V
CH1 8 Vs 28 CH1
A Logic and A
9 backplane Monitor 29
10 bus inter- 30
M face M
A N A
ADU A N A
31
V
CH2 12 32 CH2
A Test A
13 DAU 33
34 V
CH3 A 15 U 35 CH3
C M M
A
16 Monitor 36
A 17 37 A
CH4 18 38 CH4
A 19 39 A
CH5 20 40 CH5
Figure 10-3 Connection and dlock diagram of the SM 336; AI 6 × 13 Bit and internal sensor supply
Key:
A - current measurement
V - voltage measurement
Channel Numbers
Channel numbers are used to uniquely designate the inputs and to assign the
channel-specific diagnostic messages.
0
Channel number: 0
1 1
2
2
3
3
4 4
5 5
Analog input 21 L+
module 22 M
VS P
1L+
M+
2 DMU
M-
MANA 1M
recommended
Figure 10-5 External sensor supply, 2-wire measuring transducer for SM 336; AI 6 × 13 Bit
Sensor
Analog input 21 L+ e.g. pressure gauge
module 22 M
VS P
1L+
M+
M- 4 DMU
MANA 1M
recommended
Figure 10-6 External sensor supply, 4-wire measuring transducer for SM 336; AI 6 × 13 Bit
Warning
! The stability of the external sensor supply must correspond to the desired safety
requirement class AK 4, 5, 6 or SIL 2, 3. If this is not the case, we recommend
either one of the following two options:
• Redundant external sensor supply
• Monitoring of the external sensor supply for overvoltage/undervoltage,
including disconnection of the sensor supply in the event of a fault (single-
channel for SIL 2 and 2-channel for SIL 3).
Analog input 21 L+
module 22 M
VS
MVn+
2 DMU P
MIn+
MU-
recommended
MANA
N=0 to 3
Analog input- 21 L+
module 22 M
VS
MVn+ recommended 4 DMU
+ -
P
MIn+
Mn-
MANA
recommended
n= 0 to 3
Yes
SIL3
Required (AK 6, Cat. 4)
safety level?
SIL 2
(AK 4, Cat. 3)
No No No
Applications 1 to 6
1 2 3 4 5 6
see see see see see see
Chap. 10.3.3 Chap. 10.3.4 Chap. 10.3.5 Chap. 10.3.6 Chap. 10.3.7 Chap. 10.3.8
Warning
! The achievable safety class depends on the sensor quality and the duration of
the proof test interval in accordance with IEC 61508. If the quality of the sensor is
lower than the quality stipulated in the required safety class, the sensor must be
set up redundantly with a two-channel connection.
Wiring Schemes
Each application has three wiring schematics, depending on the measurement
type.
* Current measurement, 0 to 20 mA, and voltage measurement are only possible in standard mode.
Note
In the following wiring scheme figures, connections to the reference point of
measuring circuit MANA are represented by a dashed line. This means that these
connections are optional but recommended (see "Improving Accuracy of Current
Measurement on Channels 0 to 3 of the Analog Module" in Section 10.3.1).
A dashed connection between two or four sensors means that the sensors are
measuring the same variable.
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit
are presented below for:
• Application 1: standard mode
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit
L+
M
P 2-wire measuring
transducer
- +
SM 336;
L+ AI 6 x 13Bit
M
P 4-wire meas.
transducer
+ -
SM 336;
L+ AI 6 x 13Bit
M
P 4-wire meas.
transducer
+ -
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit
are presented below for:
• Application 2: standard mode with high availability
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit
1L+
P 2-wire meas, 1M
transducer
- +
SM 336;
AI 6 x 13Bit
2L+
P 2 wire meas. 2M
transducer
- +
SM 336;
AI 6 x 13Bit
P 4 wire meas. 1L+
transducer 1M
+ -
SM 336;
4 wire meas. 2L+ AI 6 x 13Bit
P
transducer 2M
+ -
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit is
presented below for:
• Application 3: safety mode, SIL 2 (AK 4, category 3)
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit 1 L+
2 M
3
CH0 MI0+ 5
P 2 wire meas.
M0- 6 transducer
- +
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
Figure 10-16 Current measurement, 4 to 20 mA, 2-wire measuring transducer for application 3 with
SM 336; AI 6 × 13 Bit
SM 336;
AI 6 x 13Bit 1 L+
2 M
3
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
P 4 wire meas.
M2- 13 transducer
+ -
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
Figure 10-17 Current measurement, 4 to 20 mA, 4-wire measuring transducer for application 3 with
SM 336; AI 6 × 13 Bit
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit is
presented below for:
• Application 4: safety mode, SIL 2 (AK 4, Category 3) with fault tolerance
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit 1 1L+
2 1M
P 2-wire meas.
3 transducer
- +
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
Acquires the same process
CH3 MI3+ 15 variables with 2 mechanically
M3- separated sensors
16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1 2L+
2 2M
P 2-wire meas.
3 transducer
- +
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1 4-wire meas. 1L+
P
2 transducer 1M
3 + -
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
Acquires the same process
CH3 MI3+ 15 variables with 2 mechanically
M3- separated sensors
16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1 4-wire meas. 2L+
P
2 transducer 2M
3 + -
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2A MI2+ 12
M2- 13
CH3A MI3+ 15
M3- 16
MI4+ 17
CH4A
M 4- 18
MI5+ 19
CH5A
M 5- 20
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit
are presented below for:
• Application 5: safety mode, SIL 3 (AK 6, Category 4)
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit 1 L+
2 2-wire meas. 2-wire meas. M
3 transducer transducer
- + - +
CH0 MI0+ 5
M0- 6 M
CH1 MI1+ 8
M1- Acquires the same process
9 variables with mechanically
MANA 10 separated sensors
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
Figure 10-20 Current measurement, 4 to 20 mA, 2-wire measuring transducer for application 5 with
SM 336; AI 6 × 13 Bit
SM 336;
AI 6 x 13Bit 1 L+
2 4-wire meas. 4-wire meas. M
3 transducer transducer
+ - - +
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
Figure 10-21 Current measurement, 4 to 20 mA, 4-wire measuring transducer for application 5 with
SM 336; AI 6 × 13 Bit
The wiring schemes and the parameter assignment of the SM 336; AI 6 × 13 Bit
are presented below for:
• Application 6: safety mode, SIL 3 (AK 6, Category 4) with fault tolerance
For diagnostic messages, possible causes of faults, and fault remedies, refer to
Tables 10-11 and 10-12.
SM 336;
AI 6 x 13Bit 1 2-wire meas. 2-wire meas. 1L+
2 transducer transducer M1
3 - + - +
CH0 MI0+ 5
M0- 6 M1
CH1 MI1+ 8
M1- 9
MANA 10
Acquires the same process
variables with mechanically
CH2 MI2+ 12 separated sensors
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1 2-wire meas. 2-wire meas. 2L+
2 transducer transducer M2
3 - + - +
CH0 MI0+ 5
M0- 6 M2
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1
L1+
2 M1
4-wire meas. 4-wire meas.
3 transducer transducer
+ - - +
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10 Acquires the same process
variables with mechanically
separated sensors
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
SM 336;
AI 6 x 13Bit 1
L2+
2 M2
4-wire meas.- 4-wire meas.
3 transducer transducer
+ - - +
CH0 MI0+ 5
M0- 6
CH1 MI1+ 8
M1- 9
MANA 10
CH2 MI2+ 12
M2- 13
CH3 MI3+ 15
M3- 16
MI4+ 17
CH4
M 4- 18
MI5+ 19
CH5
M 5- 20
11.1 Introduction
Overview
The safety protector protects the F-SMs from possible overvoltages in the event of
a fault. This section provides the following information on the safety protector:
• Properties
• Module view and block diagram
• Configuration variants
• Technical specifications
Order Number
6ES7 195-7KF00-0XA0
Properties
The safety protector protects the fail-safe signal modules from possible
overvoltages in the event of a fault.
The safety protector does not occupy an address, does not supply diagnostic
messages, and is not assigned parameters with STEP 7.
Note
The safety protector controls overvoltages up to a maximum of 230 V.
Warning
! The safety protector must be used for AK6/SIL3/Cat. 4 applications:
• Generally, if the F-SMs are used locally in an S7-300
• Generally, if the PROFIBUS DP is set up with copper cable
• If the PROFIBUS DP is set up with fiber optic cable and joint operation of
standard SMs and F-SMs is required in one ET 200M.
Front View
Safety Protector
Do not
remove
with
power on
Do not
remove
with
power on
Block Diagram
The following figure shows the block diagram of the safety protector.
Introduction
There are two possible ways of configuring an S7-300/ET 200M with an safety
protector, depending on whether or not it is necessary to replace modules during
operation.
Figure 11-3 Configuration of an ET 200M with an safety protector (no module replacement during
operation)
Note
To ensure that overvoltage protection is maintained in safety mode, you must do
the following:
• Always insert the standard signal modules to the left of the safety protector
and the fail-safe signal modules to the right of the safety protector.
• Ground the mounting rail.
• Connect the safety protector to the functional ground. To do so, connect pins
19 and 20 of the safety protector to the mounting rail using one cable each of
the shortest possible length (cable cross section of 1.5 mm2).
Warning
! The bus module for the safety protector (order no. 6ES7 195-7HG00-0XA0) can
only be used if the safety protector is inserted. The sole purpose of the bus
module is to connect the safety protector to the active backplane bus.
The safety protector itself must not be inserted or removed during operation!
(Insertion or removal would cause the ET 200M to fail.)
Power supply Standard signal modules Safety Protector Fail-safe signal modules
Figure 11-4 Configuration of an ET 200M with the safety protector on the active backplane bus
Note
To ensure that overvoltage protection is maintained in safety mode, you must do
the following:
• Always insert the standard signal modules to the left of the safety protector
and the fail-safe signal modules to the right of the safety protector.
• Ground the mounting rail.
• Connect the safety protector to the functional ground. To do so, connect pins
19 and 20 of the safety protector to the mounting rail using one cable each of
the shortest possible length (cable cross section of 1.5 mm2).
Introduction
This appendix describes the structure of diagnostic data in the system data. You
need to know this structure if you want to evaluate diagnostic data of fail-safe
signal modules in the standard user program.
Further Reading
The System and Standard Functions reference manual describes in detail the
principles of evaluating diagnostic data of signal modules in the standard user
program and describes the SFCs used for this.
Bytes 0 and 1
The following figure shows the content of bytes 0 and 1 of the diagnostic data.
7 6 5 4 3 2 1 0
Byte 0 0
Module fault
Internal fault
External fault
Channel fault exists
External auxiliary voltage missing
7 6 5 4 3 2 1 0
Byte 1 0 0 0 1 0 0 0
Module class: FM
Channel information available
Bytes 2 and 3
The following figure shows the content of bytes 2 and 3 of the diagnostic data.
7 6 5 4 3 2 1 0
Byte 2 0 0 0 0 0
Loss of communication
7 6 5 4 3 2 1 0
Byte 3 0 0 0 0
Processor failure
EPROM fault
RAM fault
ADC/DAC fault
Bytes 4 to 6
The following figure shows the content of bytes 4 to 6 of the diagnostic data.
7 6 5 4 3 2 1 0
Byte 4 0
7 0
Byte 6
Number of channels
7 6 5 4 3 2 1 0
Byte 7
7 6 5 4 3 2 1 0
Byte 8
7 6 5 4 3 2 1 0
Byte 9
7 6 5 4 3 2 1 0
Byte 7
7 6 5 4 3 2 1 0
Byte 7
7 6 5 4 3 2 1 0
Byte 7
7 6 5 4 3 2 1 0
Byte 8 0 0 0 0 0 0
7 6 5 4 3 2 1 0
Byte 7
Signal Module
The following figure shows the dimension drawing of the signal modules (without
functionality for removal/insertion during operation). The different signal modules
can vary in appearance, but the specified dimensions are always the same.
hbjhb
80 120
SF
SAFE
0 4
1 5
125
2 6
3 7
59
152
166
Figure 13-2 Dimension drawing of a signal module with active bus module, S7-300 module, and explosion
barrier
Saftey Protector
The following figure shows the dimension drawing of the safety protector.
hbjhb125
40 117
Safety Protector
Do not
remove
with
125
power
on
Do not
remove
with
power
on
The following figure shows the dimension drawing of the bus module for the safety
protector.
hbjhb9
92
97
Figure 13-4 Dimension drawing of the bus module for the safety protector
Introduction
This appendix presents the response times of the fail-safe modules. The response
times of the fail-safe modules enter into the calculation of the response time of the
F-system.
You will find information about the calculation of the F-system response time in the
Safety Engineering in SIMATIC S7 system description.
Individual elements of the formulas below are taken from the technical
specifications for the respective module in Sections 9 and 10.
Note
The maximum response time is calculated by applying the maximum values from
the technical specifications for the fail-safe signal modules in the formulas above.
Note
The maximum response time is calculated by applying the maximum values from
the technical specifications for the fail-safe signal modules in the formulas above.
Table 15-2 SM 326; DI 24 × DC 24V: Maximum Response time When a Fault is Present
Note
The maximum response time is calculated by applying the maximum values from
the technical specifications for the fail-safe signal modules in the formulas above.
Note
The MS Excel files for calculating maximum response times (s7fcotib.xls or
s7ftimeb.xls) provided with the S7 Distributed Safety and S7 F/FH Systems
optional packages support calculation of the “maximum response time when a
fault is present” by increasing the response time by the amount of the
parameterized discrepancy time.
SM 326; DI 8 × NAMUR
This appendix contains the EC type examination certificate and declaration of
conformity for the SM 326; DI 8 × NAMUR for connection of signals from potentially
explosive locations.
1oo1 Evaluation -> Sensor evaluation method: In 1oo1 evaluation, there is one -> sensor
and it is connected to the module via a single channel.
1oo2 Evaluation -> Sensor evaluation method - In 1oo2 evaluation, two input channels
are occupied, either by one 2-channel sensor or two single channel
sensors. The input signals are compared internally for equality
(equivalence) or non-equality (nonequivalence).
A
Acknowledgment During the acknowledgement time, the -> F-I/O acknowledge the sign of
Time life specified by the -> F-CPU. The acknowledgement time enters into
the calculation of the -> monitoring time and -> response time for the F-
system as a whole.
C
Category Category in accordance with EN 954-01:
With -> fail-safe signal modules, categories up to category 4 can be
used in safety mode.
Channel Fault A channel fault is a channel-related fault, such as a wire break or a short
circuit.
Channel Number Channel numbers are used to uniquely identify the inputs and outputs of
a module and to assign channel-specific diagnostic messages.
Channel-Granular In this passivation method, when a -> channel fault occurs, only the
Passivation channel involved is passivated (method available in S7 F/FH systems
only). In the case of a -> module fault, all channels of the -> fail-safe
signal module are passivated.
CiR CiR stands for Configuration in RUN. System modification in RUN mode via CiR
enables configuration changes in parts of the system with distributed I/O while in
RUN mode. Process execution is thereby halted for a brief, assignable time
period. The process inputs retain their last value during this time period.
CRC Signature A CRC signature in the safety message frame is used to safeguard the
validity of the process values in the safety message frame, the
correctness of the assigned address references, and the safety-related
parameters.
D
Dark Period Dark periods occur during switch-off tests and during complete bit
pattern tests. This involves test-related 0 signals being switched to the
output while the output is active. The output is then switched off briefly
(dark period). A sufficiently slow -> actuator does not respond and
remains switched on.
Discrepancy Time Discrepancy time is a period of time configured for the -> discrepancy
analysis. If the discrepancy time is set too high, the times for fault
detection and -> fault reaction are extended unnecessarily. If the
discrepancy time is set too low, availability is decreased unnecessarily
because a discrepancy error is detected when, in reality, no fault exists.
F
Fail-Safe Signal Signal modules of S7-300 that can be used for safety-related operation
Modules (-> safety mode) in S7 Distributed Safety or S7 F/FH fail-safe systems.
These modules are equipped with integrated -> safety functions.
Fail-Safe Systems Fail-safe systems (F-systems) are systems that remain in a safe state or
immediately switch to another safe state as soon as particular failures
occur.
Fault Reaction Time The maximum fault reaction time for an F-system is the time between
the occurrence of any fault and a safe response at all affected fail-safe
outputs. For -> F-System in total: The maximum fault reaction time is the
time between occurrence of any fault in any -> F-I/O and a safe
response at the relevant fail-safe output.
For inputs: The maximum fault reaction time is the time between the
occurrence of a fault and a safe response at the backplane bus.
For digital outputs: The maximum fault reaction time is the time between
the occurrence of a fault and a safe response at the digital output.
F-I/O F-I/O is a group designation for fail-safe inputs and outputs available in
SIMATIC S7 for integration in S7 Distributed Safety and S7 F/FH
systems. The following F-I/O modules are available:
• ET 200eco Distributed I/O Station
• S7-300 fail-safe signal modules (F-SMs)
• ET 200S fail-safe modules
• Fail-safe DP standard slaves (for S7 Distributed Safety only)
L
Light Period Light periods occur during complete bit pattern tests. This involves test-
related 1 signals being switched to the output while the output is inactive
(output signal "0"). The output is then switched on briefly (light period). A
sufficiently slow actuator does not respond to this and remains
deactivated.
M
Module Fault Module-wide fault: A module fault can be an external fault (such as
missing load voltage) or an internal fault (such as processor failure). An
internal fault always necessitates a module replacement.
M-Switch (Current In the SM 326 DO 8 × 24 VDC/2 A PM, every fail-safe digital output
Sinking) consists of a P-switch DOx P (current sourcing) and an
M-switch DOx M (current sinking). The load is connected between the P
and M-switches. The two switches are always controlled so that voltage
is applied to the load.
N
Nonequivalent A nonequivalent -> sensor is a reversing switch that is connected to two
Sensor inputs of an -> F-I/O (via 2 channels) in -> fail-safe systems (for -> 1oo2
evaluation of sensor signals).
P
Parameter Parameter assignment via PROFIBUS DP: Transfer of slave parameters
Assignment from the DP master to the DP slave
Parameter assignment of modules: Setting the module behavior using
the STEP 7 configuration software
Passivation If an -> F-I/O module detects a fault, it switches either the affected
channel or all channels to a -> safe state; that is, the channels of the F-
I/O module are passivated. The F-I/O signals the detected faults to the -
> CPU.
For an F-I/O with inputs, if passivation occurs, the F-system provides
fail-safe values for the safety program instead of the process values
pending at the fail-safe inputs.
For an I/O module with outputs, if passivation occurs, the F-system
transfers fail-safe values (0) to the fail-safe outputs instead of the output
values provided by the safety program.
Process Image The process image is a component of the system memory of the CPU.
At the start of the cyclical program, the signal states of the input modules
are transferred to the process image of the inputs. At the end of the
cyclic program, the process image of the outputs is transferred to the
output modules as the signal state.
Process Safety The process safety time of a process is a time interval during which the
Time process can be left on its own without risk to life and limb of the
operating personnel or damage to the environment.
Within the process safety time, any type of F-system process control is
tolerated. That is, during this time, the -> F-system can control its
process incorrectly or it can even exercise no control at all. The process
safety time depends on the process type and must be determined on a
case-by-case basis.
PROFIBUS PROcess FIeld BUS, German process and fieldbus standard specified in
IEC 61784-1:2002 Ed1 CP 3/1. This standard specifies functional,
electrical, and mechanical properties for a bit-serial field bus system.
PROFIBUS is available with the following protocols: DP (= distributed
I/O), FMS (= Fieldbus message specification), PA (= Process
automation), or TF (= Technological functions).
PROFIsafe Address Every -> F-I/O module has a PROFIsafe address You must configure the
PROFIsafe address in STEP 7
HW Config and set it on the F-I/O using a switch.
R
Response time Response time starts with the detection of an input signal and ends with
the modification of a gated output signal.
The actual response time is between the shortest and the longest
response time. The longest response time must always be anticipated.
For fail-safe inputs: the response time represents the time between a
signal change at the input and safe delivery of the safety message frame
on the backplane bus.
For fail-safe digital outputs: the response time represents the time
between an arriving safety message frame from the backplane bus and
the signal change at the digital output.
Reintegration Once a fault has been eliminated, the -> F-I/O must be reintegrated
(depassivated). The reintegration (switchover from fail-safe values to
process values) occurs either automatically or only after user
acknowledgement in the safety program.
For an F-I/O module with inputs, the process values pending at the fail-
safe inputs are provided again for the -> safety program after
reintegration. For an F-I/O module with outputs, the -> F-system again
transfers the output values provided in the safety program to the fail-safe
outputs.
S
Safe State The basis of the safety concept for fail-safe systems is that there is a
safe state for all process variables. For digital signal modules, the safe
state is, for example, the value “0“.
Safety Function Safety function is a mechanism built into the -> F-CPU and -> F-I/O that
allows them to be used in -> S7 Distributed Safety or S7 F/FH systems.
IEC 61508: Function implemented by a safety system to ensure that the
system is kept in a safe state or brought to a safe state in the event of a
particular fault.
Safety Integrity The safety integrity level (SIL) is a safety class in accordance with
Level IEC 61508 and prEN 50129. The higher the safety integrity level, the
stricter the measures must be to prevent and eliminate systematic faults
and to remedy hardware failures.
With fail-safe signal modules, safety-integrity levels up to SIL 3 can be
used in safety mode.
Safety Message In safety mode, data are transferred between the -> F-CPU and -> the
Frame fail-safe signal module in a safety message frame.
Safety Mode Safety mode is the operating mode of the -> F-I/O that allows -> safety-
related communication by means of -> safety message frames. -> ET
200S fail-safe modules can only be used in safety mode. -> S7-300 F-
SMs can be used in -> standard mode or safety mode.
Safety Requirement Safety requirement class (AK) in accordance with DIN V 19250 (DIN V
Class (AK) VDE 0801):
Safety requirement classes are a means of categorizing safety
requirements for preventing and remedying faults. With -> fail-safe signal
modules, safety requirement classes up to A6 can be used in -> safety
mode.
Sensor Sensors permit exact acquisition of digital and analog signals and exact
measurement of routes, positions, velocities, rotational speeds, weights,
etc.
Static Parameter Static parameters can only be set when the CPU is in STOP mode and
cannot be changed by means of SFC (system function) while the user
program is running.
T
Thread length Air clearance and creepage distance in air
(Air clearance is the shortest distance between two components in air.
Creepage distance in air is the shortest distance in air between two
conductive parts along the surface of an insulating material)
G P
General Techical Specifications..................... 8-1
Group diagnostics .......................................... 7-5 Parameter assignment .................................17-4
Parameter Reassignment in RUN ..................9-6
Parameters.....................................................4-2
H Passivation ............................................7-3, 17-4
Channel-granular......................................17-1
H/F Competence Center ................................ 1-5 Power supplies ...............................................6-3
Hazardous Areas ......................................... 9-35 Process image..............................................17-5
Higher availability........................................... 4-2 Process safety time ......................................17-5
How to use PROFIBUS ...................................................17-5
manual ....................................................... 1-4 PROFIsafe....................................................17-5
address...................................... 5-4, 5-7, 17-5
I address assignment ...................................5-7
-Monitoring time........................................17-5
IEC 1131 ........................................................ 8-4 Programming device.....................................17-5
IEC 61508 ............................................. 2-4, 9-11 Proof-test interval ................................9-11, 17-5
Standard mode ..................................... 2-3, 17-8 Transport and storage conditions .................8-10
addressing of channels .............................. 5-3 TÜV certificate................................................8-5
Static parameter........................................... 17-8
STEP 7 .......................................................... 4-1
Substitute value ............................................. 7-2 U
Substitute value output ........................... 7-2, 7-4 Underflow .....................................................10-2
Support
additional ................................................... 1-5
Switching capacitive loads ........................... 9-71 V
Vibration .......................................................8-11
T Voltages
nominal line ..............................................8-13
Technical specifications
general ....................................................... 8-1
Safety protector........................................ 11-6 W
SM 326, DI 8 NAMUR........................... 9-52
SM 326, DO 8 DC 24V/2A PM............. 9-67 Wire break ....................................................10-2
SM 336, AI 6 13 Bit............................ 10-36 Wire Chamber .....................................9-35, 9-38
Test Voltages ............................................... 8-13 Wiring .............................................................6-3
Thread length...................................... 9-40, 17-8
Training center ............................................... 1-5
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Telefax: +49(9621)80-3103
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