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ChemTech h AI has pioneered “digital kno wledge tecchnologies” for impro oving the operational
o l
efficiency of refining and petrochemical in ndustries. ChemTech
C AI develop s the mostt advanced
d
ducts for oil refining, petrochemic
digital prod p cal, chemica
al and fertilizer compa nies.

ChemTech h AI offers artificial intelligent-baased produ ucts that en


nable proceess manufa acturers to
o
achieve ne ew heights of operational efficie ency. Its solutions deliver real-tim
me recomm mendationss
and fully automate deecision-mak king for the most impo ortant, comp
plex and co ostly processes.
In 2018 NY Y-based com
mpany ChemTech AI - introduced its own pro oduct AI Op perator.

or is based on an application of m
AI Operato machine lea arning techn nd artificial intelligence
nologies an e
which worrk in combin nation with the thermmodynamics for manag gement of p
petrochemical unit. Byy
using histo
orical data of the unitt for severaal years, AI Operator can managge and optimize main n
parameterrs in real tim
me mode.

Because oof a unique principle ofo cooperattion between a thermmodynamic model and d a statisticc
model (developed byy AI technologies) AI OOperator allows to imp
prove unit ccapacity, prroduct yield
d
and qualityy, to decrea
ase energy consumptio
c on and redu
uce product losses on a new level.

Chemica
al Technologies, In
nc. +16462843189 142 W 57 Stree
et, Floor 11
www.chmtch.co m New York, 1001
19
 

I Case
e studyy
Crude Disttillation Unitt (CDU)

Implementtation of AI Operator at the typicaal CDU bring


gs the follow
wing featurres:

Virtual analyzzers with the


e ability to fo
orecast feed
dstock comp
position with
h a horizon of 40 min

Optimization
n of the tecchnological regime, in creasing th e yield of diesel fuel,,
ncluding inc
educing ene
re ergy consummption

Re
ecommendations to the t operato or on chan nging the parameters
p s of the technologicall
re
egime, the ability
a to wo
ork "directlyy" with the existing
e SCA
ADA / APC

The potenttial results of


o AI Operator implem
mentation fo
or the CDU:

- Increa eld of diesel fuel up to 1,1%. Economic impa


asing the yie act is $4,2 mln per year*

- on by 5,3%
Reducced energy consumptio %. Economicc impact is $0,74 ml n per yea
ar*
- Enhan
nced unit managementt & econom
mic planning

CDU Unit w
with a total feed capaccity of 7,0 m
million tons per
p year

* For CDU unitt with a total capacity of 8.0 million tons per yeear

Chemica
al Technologies, In
nc. +16462843189 142 W 57 Stree
et, Floor 11
www.chmtch.co m New York, 1001
19
 

II Case
e studyy
Largest European Gass-Fractionation Unit (G
GFU)

Implementtation of AI Operator at one of the


e European
n’s GFU brou
ught the folllowing feattures:

AI Operator determine es a comp position of feedstock of the un


nit in real time, and
d
simultaneoussly makes a forecast fo
or 60 minuttes ahead.

Baased on th he current and foreccasted (+60


0 min) feedstock com
mposition, equipmentt
lo
oading is determined.

nstructions for
In f regime optimizatioon with consideration of all the naamed facto
ors are sentt
o operator or
to o directly to petroche mical unit control
c system.

The resultss of AI Operrator implem


mentation ffor the GFU
U:

- Enhan o 3,8%. Ecconomic impact is $12


nced producctivity up to 2,0 mln per year*

- on by 7,5%
Reducced energy consumptio %. Economic impact iss $1,5 mlln per ye
ear*
- Enhan
nced unit managementt & econom
mic planning
g

* For GFU unitt with a total capacity of 3.0 million tons per yeear

Chemica
al Technologies, In
nc. +16462843189 142 W 57 Stree
et, Floor 11
www.chmtch.co m New York, 1001
19

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