FORM U-DR-2 USER'S DESIGN REQUIREMENTS FOR MULTICHAMBER PRESSURE VESSELS

b . 'Crystalliser Temperature Control-G. A. & Details I Detail of Bundle I Detail o f

Jo Title : Nozzles - (ET-4201) Customer Ref.: DWG. NO. HE-0239-01, Rev.3

P.O. No : IRDT-LW/2018-19/08 Vessel Qty: 1 no.

Previous Ref.:

Owner: Operator: Country of Installation: State/Province of Installation : City of Installation:

R&D THERM (I) PVT. LTD. Gulf Stabilizers Industries (GSI) Kingdom of Saudi Arabia AI-Jubail Jubaillndustrial City

Service: Non-Lethal Liquid Level, Shell side, m m: Full Item No: ET-4201
Fluid, Shell side: Low Pressure Steam Liquid Level, Tube side, mm: Fu ll MSN: DEPL/19/U/S37
Fluid, Tube side: Re frigerant Fluid Specific Gravity, Shell side: o.925@ 147 'c TEMA CLASS: CLASS 'C'
Specific Gravity, Tube side: 1.04 6@ 46 'c Jacket Internal coil Shell & Tube
Diameter (DN, mm): 200 NB length , Tube sheet Outer Face-To-Face: 1214
Type :
NA NA
- v

National Board Registration Required : ? Special Serv ice: Overpressure Protection :

YES:
~--
" NO: NA Lethal (L):
Unfired Steam Boiler (UB):
NA Dire ct Firi ng (D F):
NA
NA Valve: NA Rupture:
Disk
NA

Canadian Registrat ion Required :? NA

YES: NA NO:
"
Other:
" System Design:

OPERATING CONDITI ONS- Min. Pressure, barg Max. Pressure, barg Min. Temp, °C Max. Temperature, °C
Chamber 1 (Shell side)- CASE 1 3.4 6/F.V 147 200
Chamber 2 (Tube side)- CASE 1 4.250 6.000 -15 150
Chamber 1 (Shell side)- CASE 2 NA NA NA NA
Chamber 2 (Tube side)- CASE 2 NA NA NA NA
DESIGN & HYDRO TEST- Chamber 1 (Sh ellside) Pressure Chamber 2 (Tube sid e) Press ure
Internal Design: 6.0 barg @ 2QO 'c 6.0 barg @ 150 'c
External Des1gn: FULL VAACUM@ 200 oC
Hydrostatic Test: 7.8 barg@ 2s 'c 7.8 ba rg@ 25 'c
Pneumatic Test: 7.5 barg@ 25 'c ~
7.5 ba rg@ 2s 'c
Same as Design
MAWP Internal: -
MAWP External:
Same as Design pressure:
-- " By Mfg:
pressu~

Same as Design
" By Mfg: NA

Same as Design pressure:

" By Mfg:
pressure:
" By Mfg: NA

Minimum Design Metal Te m pe rature

(CASE 1) ~
(MDMT) -15 OC@
--~
6.0 barg -
Due to: Process:
--
Ambient Temperature:
Other:
"
Minimum Design Metal Temperature
~ (MDMT) NA oc@ NA ba rg
Due to: Process:
---
Other:
- -
(CASE 2) Ambient Temperature:
Corrosi on Allowan ce: SHELL
- -HEAD
-- NOZZLES Tube sheet s
'
Tubes
-
Supports
Corrosive Se rvice : ? Int. Ext. ~
Int. Ext. Int. Ext . ss TS ht. Ext. Int. Ext.
YES: v No: 1.6 NA 1.6 NA 1.6 NA 1.6 1.6 1.6 1.6 0 1.6
Cyclic
YES: Cycles per IFat igue YES:
-- NO:
Service:
Wind Loadi ng :
-
No:
" ---
W ind Speed
--
Cl assification Cat.
- -- -
Design life:

Exposure Cat.
15 years
Ana lysis:
_ ~~gra ph ic Factor --
Elevation "
ASCE 7
--
UBC
-- v OTHER
--
45 m/s UBC ZO NE-1 c 1 6SO
IBC NONE -
Sies mic loading : I Soi l Profile Classification: PWHT : Other Loadings per UG-22:
- -
Temperatu~ Gradients:
usc
- -- v
ASCE 7
OTHER
---
~

Soil Profile Type- S0 ,

Classification: SP-SM
Per Code:
Process Requi red:
- -
"- De flagration:
-
NA
N~
IBC NONE Differential Thermal Expansion: NA
YES: NO: Type: HOT/CS or EP THK In sul ation Dens ity: Coating Specif ication: As per Drg.
Insulated : ? ~

v - Chamber 1: 6Smm Avg. 210 kgs./m3 Permitted prior to Pressure t est: ?

By Manufactu~: NA
- Chamber 2: NA NA
-
YES: v NO: -
By Others:
Legs: " Skirt : Lugs: Fire YES:
-
No: Type: Rating (h):
Vessel Support: FIREPROOFING
Saddles: v I Re# : Proofing: ? >J - CONCRETE 50 mm
• Fire Proofing by Others (not in DEPL's scope of supply)
2

MATERIALS:
Compo nent Spe ci fica t ion Component Specificat ion
Shell SA 106, Gr. B Tubes SA 179
Channel Head SA 234, Gr. WPB Jack Bolts SA 193, Gr. B8
Gasket GORE-TEX Gr. Or Equiv. Earthing Lug SA 240 TYPE 304
Nozzle necks SA 106, Gr. B £1anges SA lOS
- -
Channel Flange SA 105 Pressure retaining Bolts SA 193, Gr. B7 / SA 194, Gr. 2H
Attachements SA 283, Gr. C Baffles SA 283, Gr. C
Reinforcing Pads SA 516, Gr. 60 Tie Rods/Double Nuts SA 36/ SA 194, Gr. 2H
Lifling Lugs SA 283, Gr. C Spacers SA 53, Gr. B
Tube sheet SA 105 Wear Plate SA 516 Gr. 60
Internal Hardwares SA 194, Gr. 2H Saddle Plate SA 283, Gr. C
NOZZLE SCHEDULE :
Tag Qt y. Size (NB/ OD ) Fla nge Type Cla ss Service Nozzle Extension fro m C.L., mm
1N 1 4" x SCh.80 SORF #150 Refrigerant Liquid Inlet 230 from Weld Line
2N 1 4" x 5Ch.80 SORF #150 Refrigerant Uqu1d Outlet 210 from Weld Line
3N 1 2" x SCh.l60 SORF #150 Steam Inlet 260
4N 1 1-1/2" X SCh.160 WNRF #150 Condensate Outlet 260
5N 1 1-1/2" X SCh .160 WNRF #150 Vent 260
6N 1 1-1/2" x SCh.160 WNRF #150 Drain 260
Page 1 ofi.__
 FORM U-DR-2 USER 'S DESIGN REQUIREMENTS FOR MULTICHAMBER PRESSURE VESSELS

Crystalliser Temperature Controi-G.A. & Details I

Customer Ref.: DWG. NO. HE-0239-01, Rev.3
Job Title : Detail of Bundle I Detail of Nozzles- (ET-4201)
P.O. No: RDT-LWI2018-19I08 Vessel Qty: 1 no.
Previous Ref.:

W ELDED PRESSURE JOINT REQUIREMENTS

Design Basis: Shell t hickn ess based o n: Head th ickness based o n:
ASME SEC. VIII, Div.1 Joint Efficiency E = 0.85 Joint Efficiency E = 1.00
Edition 2017 + TEM A CLASS 'C'
JOINT LOCATION TYPE OF JOINT NDE WITH COMMENTS

(UW-3] (Use types as described in UW-12)

Category A
HEAD-TO-SHELL SINGLE BUTI W ELD RT-2
Category B
HEAD-TO-RING NA
Body Flanges INT. & EXT. FILLET W ELD, FIGURE 2-4 (8)
Category C Nozzle Flanges INT. & EXT. FILLET WELD, FIGURE UW-21 (1)
-- -
Tubesheets Corner Joints, Full Penetration Weld, FIGURE UW-13 .2 (i)
Category D

TUBE SHEET I BODY FLANGE REQUIREMENTS

Descript ion Typ e Facing I Surfa ce Fi nish Gasket Style Joint Assembly (See ASME PCC-1 )
Tube sheet, RHS RF 125-250 AARH Flat Ring
Tube sheet, LHS RF 125-250 AARH Fl at Ring
!11
OVERALL LENG 1 H - 11%.6

21 1 APPRO X 1))o 6 231

TU~E LENG TH= l i i l
TUBE SHEET OUTER FACE- TO - FACE = 12 11.
18
I 5 PITCHES x 11.5 PITCH= 725

cGJ HOT -PP

6~ mm JNSIJLATION I
2 NO
\ IF TI JG LUGS
~-~
.. L,,BYOTI1ERS ~

~~~t=. ~~
;;u ~-r =P-Y=f====f~r.c!=n7==~ ~
'-"-"-"1: ~ ·~:Mr ~
i
~- 1~1-~ BOLT CL /~
7

BOLT CL
L\J1:2iJ 8
~
~
I-IXtD SLI DIN<i
SADDLE ELEVATION SADDLE

GENERAL NOTES
- Relief Valve is not in Delpro Equipments Pvt. Ltd . Scope of supply.
End Customer to install PRV at suitable posit1on at site (if required) .
CERTIFICATION
- We certify that the statements made in this form are accurate and re presen t all details of design as per
the user or his designated age nt [see Non M andatory Appendix NN]

_ · _o--''~
DATE : _I.!!J f - =efl.~t:J_I.3
_ _ _ _ _ _ _~---

USER: G-tlr: r .fl/1 & ll./2-~~J J")vp,vs-rJZ;£.-:;f'

siGNED: t. r!{IfA 7EcHccJJJ /"TO Aw
( Represe(a tive)

Registra t ion I d e n t i f i c a t i o n : - - - - - - - - - - - - - - - - - - - - - - -
(Optional) Registration Seal (Optional)

Page 2 of 2
 FORM U-DR-2 USER'S DESIGN REQUIREMENTS FOR MULTICHAMBER PRESSURE VESSELS

Job Titl e: ITR4101 Circu lation Cooler-Detail of Bundle I G.A. & Details (ET-4102) Cu stom e r Ref .: HE-0238-0l,Rev.3
P.O. No : IRDT-LWI2018-19I08 Vessel Qty: 1 no.
Previou s Ref.:

Owner: Operator: Cou ntry of Installation : State/Province of Installation : City of Installation:

R&D THERM (I) PVT. LTO. Gulf St abilizers Industries (GSI) Kingdom of Saud i Arabia AI -Jubail Jubaillndustrial City

Service : Non-Lethal Liquid Level, Shell side, mm: Full Item No: ET-4102
Fluid, Shell side: Hot Oil Liquid Level, Tube side, mm : Full MSN: _DEPLI19IU/536
Fluid, Tube side: Chilled Water Specific Gravity, Shell si de: o.842@ 64 'c
Specific Gravity, Tu be si de: 1.0@ 10 'c Jacket Internal coil Shell & Tube
Type :
Diameter (DN, mm): 250NB Length, Tube sheet Outer Face-To-Face: 2434 NA NA v

National Board Registration Required : ? Special Service : Overpressure Protection:

NA
YES:
" NO: Lethal (L):
Unfired Steam Boiler (UB):
NA Direct Firing (DF):
NA
NA Va lve: NA
~
Rupture:
Disk
NA

NA
Canad ian Registrat ion Requ ired :? Other:
" System Design :

OPERATING CONDITIONS-
YES: NA NO:
" Min. Pressure, barg Max. Pressure, barg Min. Temp, DC Max. Temperature, DC
Chamber 1 (Shell side)- CASE 1 3.55 10.0 56.5 260
Chamber 2 (Tube side)- CASE 1 4 6 10 I 18
Chamber 1 (Shell side) -CASE 2 NA NA NA NA
Chamber 2 (Tube side)- CASE 2 NA NA NA NA
DES IGN & HYDRO TEST- Cha mber 1 (Shellside) Pressure Chamber 2 (Tu be side) Pressure
Internal Design: 10.0 barg@ 260 'c 6.0 barg@ 150 'c
External Design: NA NA
Hydrostatic Test: 13.0 barg @ 25 'c 7.8 barg@ 25 'c
Same as Design
MAWP Internal: - NA
MAWP External: -
Same as Design pressure:
"
NA
By Mig:
- pressure:
Same as Design
- " By Mfg:

By Mfg: NA
Same as Design pressure:
ByMfg: NA
pressure:
"
Minimum Design Metal Temperature
(CASE 1)
(MDMT) 10
-
DC@ 10.0 barg
-
Due to: Process:
Ambient T~perature:
Other:
"
Minimum Design Metal Temperature
(MDMT) NA DC@ NA barg
Due to: Process: - Other: -
(CASE 2) Ambient Temperature:
Co rrosion All ow ance: SHELL HEAD NOZZLES Tub e sheet s Tubes Supports
Corrosive Se rv ice : ?
YE S: v No : - I
Int.
1.6
---
Ext.
NA
Int .
NA
- -
Ext.
NA
Int.
1.6
Ext.
NA
ss
1.6
TS
1.6
I Int.
--
1.6
Ext.
1.6
Int .
0
Ext.
1.6
Cyclic ~ ~atigue f--_ YES : NO :
Service:
W ind Load ing:
YES : No:
" WindSpe ~
--- Cycles per
--
Classification Ca t .
Design Life:

Exposure Cat.
15 years
Ana lysis:
Topographic Factor
-
Elevation "
- - ---
ASCE 7
-
UBC v OTHER
----
45 mls UBC ZO NE-1 c 1 1200
IBC NONE
Siesmic Loading:
--- ISoil Profile Classification : PWHT:
---,
Ot her Load ings per UG-22:
Gradie~: NA
UBC v
ASCE 7
OTHER
1
Soil Profile Type - 50 ,
Classification : SP-SM
Per Code:
- --
Process Required: "-
--
-
Temperature
Deflagration: ;
NA
IBC NONE - Differential Thermal Expan sion: NA
YES: NO: __!ype: HOT/CS or EP THK !_r:!su lation Density: Coating Specification: As per Drg.
Insulat ed :? - -
v - -
Chamber 1: 40mm -~g. 210 kgs./m3
-
Permitted prior to Pr~sure test : ?
By Manufacturer: ~
NA Chamber 2: 40mm Avg. 210 kgs./m3 YES: v NO: -
By Others:
Legs: " Skirt: Lugs: Fire
Proofing:?
YES:
- No: Type:
FIREPROOFING
Rating (h):
Vessel Support:
Saddles:
" I Re#: v CONCRETE 50 mm 2
MATERIALS :
Co m ponen t Specifi cation Component Specific at ion
Shell I Channel Shell SA 106, Gr . B Tubes SA 179
Channel Head A234 Gr. WPB Jack Bolts SA 193, Gr. B8
-
Gasket GARLOCK 3000 Or Equiv. Earthing Lug SA 240 TYPE 304
- --- -
Nozzle necks SA 106, Gr. B Flanges SA lOS
--
Channel Flanges Pressure retaining~ts SA 193, Gr. B7 I SA 194, Gr. 2H
Attachement s SA 283, Gr. C Baffles SA 283, Gr. C
-
Reinforcing Pads SA 516, Gr. 60 Tie Rods SA 36_/_'jA 194, Gr. 2H
Lihingt,ugs SA 283, Gr. C Spacers 51\53, Gr. B
Tube sheet SA 105 Wear Plate SA 516 Gr. 60
-
Internal Hardwares SA 194, Gr 2H Saddle Plate SA 283, Gr. C
NOZZLE SCHEDUlE ·
Tag Qty. Size (NB/OD) Flange Type Class Se rv ice Nozzle Extension from C.l., mm
lN 4" x SCh.80 SORF #150 Hot Oil Inlet 320
2N 4 " x SCh.80 SORF #150 Hot Oil Outlet 320
3N 3" X SCh.80 SORF #150 Chilled Water Inlet 290
4N 3" X SCh.80 SORF #150 Chilled Water Outlet 290

Page 1 of 2
 FORM U-DR-2 USER'S DESIGN REQUIREMENTS FOR MULTICHAMBER PRESSURE VESSELS

TR4101 Circulation Cooler-Detail of Bundle I G.A. &

Job Title : Det ai ls (ET-4102) Customer Ref.: HE-0238-01,Rev.3
P.O. No : RDT- LWI2018-19I08 Vessel Qty: 1 no.
Previous Ref. :

WELDED PRESSURE JOINT REQUIREMENTS

Design Ba sis: Shell thickness based on : Head thickness based on :
ASME SEC. VI II, Div.1 Joint Efficiency E = 0.85 Joint Efficiency E = NA
Edition 2017
JOINT LOCATION TYPE OF JOINT NDE WITH COMMENTS
[U W-3] (Use types as described in UW-12)
Category A
HEAD-TO-SHELL NA
Category B
HEAD-TO-R ING NA
Body Flanges NA
Category C Nozzle Flanges INT. & EXT. FILLET WELD, FIGU RE UW-21 (1)
Tubesheets Corner Joints, Full Penetrati on Weld, FIGURE UW-13.2 (i)
Category D

TUBE SHEET I BODY FLANGE REQUIREMENTS

De scription Type Fa ci ng I Surface Finish Gasket Style Joint Asse mbly (See ASME PCC- 1)

Tube sheet, RHS RF 125-250 AARH _ £!at Ri ng

Tube sheet, LHS RF 125-250 AARH Fl at Ring

T UBE LE NGTH= 241.1

TUB£ SHE ET oUH R. f-ACE - I 0 - FACE- 24)4

~k.~

~~j·~
1~1
SIDl VI[W
FROM 'X' fi FVATION

GENERAL NOTES
-Relief Valve is not in Del pro Equipments Pvt. Ltd. Scope of supp ly.
End Customer to install PRV at suitable position at site (if required) .
CERTIFICATION
-We certify that t he statements made in this form are accurate and represent all detai ls of design as per
the user or his designated agent [see Non Mandatory Appendix NN]

DATE : ___,_,
f .5J
::...___0 _:.7_- _~_o_l.:J
__ _ _ __ _ __ __ _
USER : uULF STAI?,!LIZtf:.I?..S :Z!--I~VS7i<t~S

SIGNED: l-1/5/~ 7ECft(O.NL"f.LJ -~

(Representati )

Registration Identification: - -- -- - - -- - - - -- ---------

(Optional) Registration Seal (Option al)

Page 2 of 2