Dgca Module 06 Part 02

WWW.EASAQUESTIONPAPERS.BLOGSPOT.
COM PART -66 MODULE 6 PART -2
Visit to download all latest EASA / DGCA CAR 66 Module examination Question papers and study material
Option C. The ability of a metal to be

02b. Aircraft Materials - Non-Ferrous. welded.
1(www.dgcaquestionpapers.in), Like us on Facebook @ fb/DGCAQuestionPapers ( All CAR 66 Module Exam QP Available
Correct Answer is. The ability of a metal to

melt.
Question Number. 1. In the Brinell Explanation. Fuse' simply means to melt.
hardness test, you would measure the
indentation's.
Option A. depth. Question Number. 5. Brittleness is.
Option B. area.
Option C. diameter. Option A. the property to resist wear.
Correct Answer is. diameter. Option B. the property to not deform before
Explanation. In a Brinell hardness test, the cracking.
diameter of the indent is used to indicate the Option C. the property to resist deformation.
hardness.
Correct Answer is. the property to not
deform before cracking.
Question Number. 2. The impact testing Explanation. NIL.
technique is used on a material to test for.
Option A. hardness. Question Number. 6. The proof stress of

Option B. toughness. a material is the stress at which.
Option C. shear strain. Option A. the material yields.
Correct Answer is. toughness. Option B. small amount of permanent set
Explanation. The impact test machine measures takes place.
resistance to impact (i.e. toughness). BL/10-3. Option C. necking of the material begins.
Correct Answer is. small amount of
permanent set takes place.
Question Number. 3. An S-N curve is Explanation. NIL.
useful in the design evaluation process for testing.
Option A. fatigue life. Question Number. 7. Young's Modulus

Option B. shear force. is a measure of.
Option C. tension. Option A. strain.
Correct Answer is. fatigue life. Option B. stress.
Explanation. An SN curve is to evaluate a Option C. stiffness.
material for fatigue. S=stress level N=number Correct Answer is. stiffness.
cycles to failure. Explanation. NIL.
Question Number. 4. What is a fusible Question Number. 8. Hooke's law states

material?. that, within the elastic region, elastic strain is.
Option A. The ability of two dissimilar metals
to melt together. Option A. indirectly proportional to stress.
Page
Option B. The ability of a metal to melt. Option B. directly proportional to stress.
DOWNLOAD OUR MOBILE APP FROM PLAY STORE @DGCA QUESTION PAPERS
IF YOU HAVE PREVIOUS SESSION QUESTION PAPERS, SHARE WITH US AT AVIATORSLINKS@GMAIL.COM
WWW.EASAQUESTIONPAPERS.BLOGSPOT.COM PART -66 MODULE 6 PART -2
Option C. directly opposite to stress.

Correct Answer is. directly proportional to 03.1a. Aircraft Materials - Composite and Non-
stress. Metallic other than wood and fabric.

Explanation. NIL.
Question Number. 1. Adhesives

Question Number. 9. The S.I. unit for containing phenol-formaldehyde, to cure, requires.
strain is.
Option A. Nmm. Option A. room temperature.
Option B. P.S.I. Option B. high temperature.
Option C. no units. Option C. low temperature.
Correct Answer is. no units. Correct Answer is. high temperature.
Explanation. NIL. Explanation. NIL.
Question Number. 10. The value of stress Question Number. 2. Two parts of the
for a given material can be derived by. adhesive process are.
Option A. Cross sectional area / Load. Option A. wetting and gripping.
Option B. Load * Cross sectional area. Option B. spreading and setting.
Option C. Load / Cross sectional area. Option C. wetting and setting.
Correct Answer is. Load / Cross sectional Correct Answer is. wetting and setting.
area. Explanation. NIL.
Explanation. NIL.
Question Number. 3. Types of adhesive

Question Number. 11. A material's yield joints are.
strength is the ability to. Option A. mechanical and cemented.
Option A. withstand a crushing force. Option B. cemented and specific.
Option B. resist side loads. Option C. mechanical and specific.
Option C. resist deformation. Correct Answer is. mechanical and specific.
Correct Answer is. resist deformation.
Question Number. 12. What type of a Question Number. 4. What material

test involves stretching material until it breaks?. would be used where a high temperature
application is required, e.g. a firewall?.
Option A. Fatigue Testing. Option A. Aramid (Kevlar) fibres.
Option B. Hardness Testing. Option B. Carbon/graphite fibres.
Option C. Tensile Testing. Option C. Ceramic fibres.
Correct Answer is. Tensile Testing. Correct Answer is. Ceramic fibres.
Explanation. NIL. http://www- Explanation. Ceramic composites retain their
materials.eng.cam.ac.uk/mpsite/properties/non- strength at high temperatures.
Page
IE/strength.html
Question Number. 9. Which of the

Question Number. 5. Over extended following could best be manufactured from
honeycomb can bend in which direction?. Perspex panel?.

Option A. A passenger window.
Option A. In all directions. Option B. A radome.
Option B. Across the ribbon. Option C. A cockpit windscreen.
Option C. Along the ribbon. Correct Answer is. A passenger window.
Correct Answer is. Along the ribbon. Explanation. NIL.
Explanation. NIL.
Question Number. 10. Kevlar and Nomex

Question Number. 6. Fibre weave are types of.
strength is greatest in the direction of the. Option A. glass fibre composite.
Option B. advanced composite.
Option A. weft. Option C. aluminium alloy.
Option B. warp. Correct Answer is. advanced composite.
Option C. bias. Explanation. Kevlar and Nomex are Aramid
Correct Answer is. warp. materials.
Explanation. See Jeppesen Advanced
Composites.
Question Number. 11. Strength of
fibreglass is.
Question Number. 7. What is Alumina?. Option A. either direction.
Option B. along the fibre.
Option A. An alloy of aluminium. Option C. across the fibre.
Option B. Aluminium ore. Correct Answer is. along the fibre.
Option C. A ceramic oxide of aluminium. Explanation. NIL.
Correct Answer is. A ceramic oxide of
aluminium.
Explanation. Alumina ia aluminium oxide - a Question Number. 12. A composite flap
ceramic. panel has structural damage. What NDT method
will you use to detect?.
Option A. High voltage x-ray.
Question Number. 8. Which of these Option B. Low voltage x-ray.
core materials will be used in the making of a Option C. Coin tap test.
composite material flat panel?. Correct Answer is. Coin tap test.
Option A. Hexagonal core. Explanation. NIL.
Option B. Rectangular core.
Option C. Flexible core.
Correct Answer is. Hexagonal core. Question Number. 13. Sound is best
Explanation. NIL. absorbed by a material which is.
Option A. dense.
Option B. soft and porous.
Page
Option C. hard.
Correct Answer is. soft and porous. Explanation. NIL.

Explanation. Cellular' materials make good
sound insulation. Sound is unaffected by density,

nor hardness. Question Number. 18. Sandwich panels
made of metal honeycomb construction are used
on modern aircraft because this type of
Question Number. 14. The maximum construction.
tensile strength of fibre reinforced plastic is Option A. may be repaired by gluing
achieved using. replacement skin to the inner core material with
Option A. fibres uniformly distributed at 45 thermoplastic resin.
degrees to each other. Option B. is lighter than single sheet skin of
Option B. unidirectional fibres. the same strength and is more corrosion resistant.
Option C. chopped strand mat.
Correct Answer is. unidirectional fibres. Option C. has a high strength to weight ratio.
Explanation. NIL.
Correct Answer is. is lighter than single sheet
skin of the same strength and is more corrosion
Question Number. 15. Polyester resin resistant.
and glass fibre cloth, becomes. Explanation. NIL.
Option A. PTFE.
Option B. PVC.
Option C. GRP. Question Number. 19. A category of
Correct Answer is. GRP. plastic material that is capable of softening or
Explanation. NIL. flowing when reheated is described as a.
Option A. thermoset.
Question Number. 16. A thermoplastic Option B. thermoplastic.
can be. Option C. thermocure.
Option A. heated and formed only once. Correct Answer is. thermoplastic.
Option B. is not affected by even low Explanation. NIL.
temperatures.
Option C. can be reheated and reformed
more than once. Question Number. 20. The classification
Correct Answer is. can be reheated and of high tensile strength fibreglass used in aircraft
reformed more than once. structures is.
Explanation. NIL. Option A. G-glass.
Option B. E-glass.
Option C. S-glass.
Question Number. 17. An impact Correct Answer is. S-glass.
adhesive is part of the. Explanation. NIL.
Option A. thermoplastic group.
Option B. thermoset group.
Option C. Anaerobic resin group.
Page
Correct Answer is. thermoplastic group.
Question Number. 21. Which is the Correct Answer is. High tensile strength,
identifying characteristic of acrylic plastics?. stiffness and ability to conduct electricity. OR High
tensile strength and flexibility.

Option A. Acetone will soften the plastic, but Explanation. NIL.
will not change its colour.
Option B. Has a yellowish tint when viewed
from the edge. Question Number. 25. Which of the
Option C. Zinc chloride will have no effect. following are generally characteristic of
carbon/graphite fibre composites?.
Correct Answer is. Zinc chloride will have no Option A. Flexibility, High compressive
effect. strength and ability to conduct electricity.
Explanation. NIL. Option B. Flexibility and high compressive
strength.
Option C. Stiffness, high compressive
Question Number. 22. The classification strength and corrosive effect in contact with
for fibreglass reinforcement material that is high aluminium.
resistivity and the most common is. Correct Answer is. Stiffness, high compressive
Option A. E-glass. strength and corrosive effect in contact with
Option B. S-glass. aluminium.
Option C. G-glass. Explanation. NIL.
Correct Answer is. E-glass.
Explanation. NIL.
following statements is true about thermosetting
Question Number. 23. Composite fabric plastics?.
material is considered to be the strongest in what Option A. They are also known as Teflon.
direction?. Option B. Once moulded into shape they
Option A. Warp. become set and cannot subsequently be softened
Option B. Bias. by reheating.
Option C. Weft. Option C. They become plastic when heat is
Correct Answer is. Warp. applied.
Explanation. NIL. Correct Answer is. Once moulded into shape
they become set and cannot subsequently be
softened by reheating.
Question Number. 24. Which of the Explanation. NIL.
following are generally characteristic of aramid
fibre (Kevlar) composites?. 03.1b. Aircraft Materials - Composite and Non-
Option A. High tensile strength and Metallic other than wood and fabric.
flexibility.
Option B. Flexibility, stiffness and corrosive
effect in contact with aluminium. Question Number. 1. Which of the
Option C. High tensile strength, stiffness and following is susceptible to the ingress of moisture?.
ability to conduct electricity.
Page
Option A. Glass fibre.
Option B. Carbon fibre.

Option C. Kevlar. Question Number. 6. If you increase the
Correct Answer is. Kevlar. amount of catalyst in a resin mixture,.

Explanation. NIL. Option A. the material will become stronger.
Option B. the material will become weaker.

Question Number. 2. What tests are
done on adhesive joints?. Option C. the pot life will be decreased.
Option A. Shear and peel. Correct Answer is. the pot life will be
Option B. Impact and peel. decreased.
Option C. Impact and shear. Explanation. NIL.
Correct Answer is. Shear and peel.
Explanation. NIL.
Question Number. 7. What two
components of a three part polyester resin are
Question Number. 3. When using a hot dangerous to mix together directly?.
bonder to effect a composite repair, you use. Option A. Accelerator and free catalyst.
Option B. Catalyst and resin.
Option A. inorganic resin adhesives. Option C. Accelerator and resin.
Option B. organic resin adhesives. Correct Answer is. Accelerator and free
Option C. synthetic resin adhesives. catalyst.
Correct Answer is. synthetic resin adhesives. Explanation. CAIP AL/7-6 page 2 para 4.
Explanation. NIL.
Question Number. 8. What is the effect
of adding too much hardener to a resin?.
Question Number. 4. In a composite
repair lay-up, how much should each layer extend Option A. No effect.
beyond the layer below it?. Option B. Makes the repair more brittle.
Option A. 3 - 4 inches. Option C. The resin will not harden.
Option B. 1 - 2 inches. Correct Answer is. Makes the repair more
Option C. 2 - 3 inches. brittle.
Correct Answer is. 1 - 2 inches. Explanation. NIL.
Explanation. FAA AC43 Page 3-5.
Question Number. 9. What is the largest

Question Number. 5. What is the effect hole in honeycomb repairable with
of heat on a cold cure resin?. microballoons?.
Option A. No effect on pot life. Option A. 2.54 inches.
Option B. Decrease pot life. Option B. 2.54 mm.
Option C. Increase pot life. Option C. 2.54 cm.
Correct Answer is. Decrease pot life. Correct Answer is. 2.54 cm.
Explanation. NIL. Explanation. Answer is 1 inch.
Page
Option A. Add hardener at the edges and it

Question Number. 10. An air driven will cure.
router is used to remove honeycomb material for Option B. It will cure eventually anyway.
repairs. Option C. Remove all resin and start again.
Option A. when one outer skin is damaged.
Correct Answer is. Remove all resin and start
Option B. to stainless steel honeycomb only. again.
Explanation. NIL.
Option C. when both outer skins are
damaged.
Correct Answer is. when one outer skin is Question Number. 14. Why would you
damaged. use microballoons as a filler?.
Explanation. NIL. Option A. It is the lightest filler material.
Option B. It is the cheapest filler material.
Option C. It cross-links with the panel.
Question Number. 11. Where would you Correct Answer is. It is the lightest filler
use a Templestick?. material.
Option A. For the boundary marking of a Explanation. Microballoons is the lightest filler
composite repair. material.
Option B. To indicate temperature when a
repaired composite item is cured with heat lamps.
Question Number. 15. When using a
Option C. As a temporary repair in a glass backing former on a composite repair you need to
fibre internal. use.
Correct Answer is. To indicate temperature Option A. a vacuum bag.
when a repaired composite item is cured with heat Option B. cellophane.
lamps. Option C. breather cloth.
Explanation. NIL. Correct Answer is. cellophane.
Composites.
Question Number. 12. The vacuum
connections on a fibreglass repair must be placed
onto the. Question Number. 16. Heater mats
Option A. top layer of glass fabric directly. should overlap the repair by.
Option B. breather mat. Option A. 4 inches.
Option C. peel ply. Option B. 6 inches.
Correct Answer is. breather mat. Option C. 2 inches.
Explanation. The breather mat allows the air to Correct Answer is. 2 inches.
flow from the repair. Explanation. See Jeppesen Advanced
Composites.
Question Number. 13. What do you do if

you forget to add hardener to a composite repair?.
Page
Question Number. 17. A thermoplastic Question Number. 20. Maximum repair

fibre reinforced composite is prepared by. dimensions for use of microballoons is.
Option A. 10mm.
Option A. a solvent wipe. Option B. 20mm.
Option B. corona method. Option C. 30mm.
Option C. etching. Correct Answer is. 10mm.
Correct Answer is. corona method. Explanation. Maximum repair with
Explanation. Corona method is used to prepare microballoons is approximately 3/8 inch - closest
a thermoplastic material. here is 10 mm. AL/7-6 7.4.
http://www.bondmaster.com/surfacePrep
.asp
Question Number. 21. In an autoclave
what pressure would the vacuum alarm be set at?.
Question Number. 18. During vacuum
bag lay-up the vacuum gauge is placed where?. Option A. Operating pressure.
Option B. Higher than operating pressure.
Option A. Next to the vacuum port. Option C. Lower than operating pressure.
Option B. Opposite side to the vacuum port. Correct Answer is. Lower than operating
pressure.
Option C. Over the repair. Explanation. An autoclave uses pressure, so the
Correct Answer is. Opposite side to the alarm must sound if the pressure drops below
vacuum port. normal.
Explanation. Although the vacuum gauge can
be placed anywhere, the easiest being on the same
side as the vacuum nozzle, the most logical answer Question Number. 22. In an autoclave
(and probably the one the CAA want) is opposite what would you cover the repair in?.
side of the repair to the nozzle. See Jeppesen Option A. High temp nylon.
Advanced Composites shows a diagram with it Option B. Polypropelene.
opposite side (fig 7-4) and one showing it Option C. Polythene.
combined with the vacuum nozzle (fig 7-6). Correct Answer is. High temp nylon.
Composites.
Question Number. 19. Stepped curing
has.
Option A. 2 or more arrest points. Question Number. 23. When mixing resin
Option B. no arrest point. it is dangerous to add.
Option C. 1 arrest point. Option A. accelerator and catalyst before
Correct Answer is. 2 or more arrest points. resin.
Explanation. See Jeppesen Advanced Option B. catalyst and resin before
Composites (dwell time = soak time = arrest point). accelerator.
Or A&P Technician Airframe Textbook. Option C. resin and accelerator before
catalyst.
Correct Answer is. accelerator and catalyst
Page
before resin.
Explanation. AL/7-6 4. Correct Answer is. decreases with an increase

in temperature.
Explanation. CAIPs AL/7-6.

Question Number. 24. In an autoclave, to
apply pressure.
Option A. a vacuum bag is used. Question Number. 28. Thermosetting
Option B. weights are used. adhesive, during their curing cycle give off.
Option C. clamps are used.
Correct Answer is. a vacuum bag is used. Option A. static radiation.
Explanation. See Jeppesen Advanced Option B. heat.
Composites. Option C. carbon monoxide.
Correct Answer is. heat.
Explanation. plastics (or adhesives) require heat
Question Number. 25. What does MSDS to make them cure. The heat can be applied
stand for?. externally (endothermic) or created internally by a
Option A. Metal Surface Dimension Sector. catalyst or hardener (exothermic). The latter gives
off heat.
Option B. Material Safety Data Sheet.
Option C. Maximum Structural Design
System. Question Number. 29. The effect of a
Correct Answer is. Material Safety Data lower temperature than ambient during the curing
Sheet. period of a resin, will cause the curing time to.
Explanation. MSDS - Material Safety Data Sheet.
Option A. decrease.
Option B. increase.
Option C. remain unchanged.
Question Number. 26. Honeycomb for Correct Answer is. increase.
repair can be removed with. Explanation. A colder temperature will cause a
Option A. a drill. resin to take longer to cure. AL/7-6 4.3.
Option B. locally manufactured concave
knife.
Option C. a router. Question Number. 30. What is used as
Correct Answer is. a router. the base covering on a honeycomb repair?.
Explanation. CAIPs AL/7-6.
Option A. Glass cloth or thin aluminium
sheet.
Question Number. 27. The pot life of a Option B. Thick aluminium sheet.
cold cured resin. Option C. Plywood.
Option A. is not reliant upon temperature Correct Answer is. Glass cloth or thin
fluctuations. aluminium sheet.
Option B. decreases with an increase in Explanation. Most correct answer for a repair to
temperature. a honeycomb sandwhich structure. AL/7-6 7.5.5.
Option C. increases with increase of
Page
temperature.
Question Number. 31. When drilling a Question Number. 35. When the
carbon fibre reinforced plastic use. temperature increases on a hot bond repair is
Option A. a steel drill and carbarundum paused it is known as.
powder. Option A. arrest point.
Option B. a tungsten drill with a pointed tip. Option B. ramping down.
Option C. ramping up.
Option C. a tungsten carbide drill. Correct Answer is. arrest point.
Correct Answer is. a tungsten carbide drill. Explanation. Ramp-up' and 'ramp-down' refer
Explanation. Airbus A340 SRM - states Carbide to the heating and cooling rates (in °C per
or Carbide tipped drill for composite materials. minute). When the heating is paused it is called
'hold' or 'soak' at the 'arrest point'.
Question Number. 32. When laying up a

glass fibre repair, the extra layer of fibre is. Question Number. 36. Slight waviness on
a fibre composite structure.
Option A. a sacrificial layer for sanding. Option A. may cause fatigue crack
Option B. for extra strength. eventually.
Option C. for shrinkage. Option B. may be tolerable if lightly loaded.
Correct Answer is. for extra strength.
Explanation. AC43 3-3(3) page 3-4. Option C. could be reinforce with additional
plies over the weakened area.
Correct Answer is. may be tolerable if lightly
Question Number. 33. Bubbles are loaded.
removed from a wet composite lay-up by. Explanation. NIL.
Option A. application of pressure.

Option B. use of a roller. Question Number. 37. The maximum
Option C. application of vacuum. length of time a component is held in stores is
Correct Answer is. use of a roller. known as the.
Explanation. Bubbles (large ones anyway) are Option A. package life.
removed with a roller. Option B. storage life.
Option C. shelf life.
Correct Answer is. shelf life.
Question Number. 34. Use of excessive Explanation. NIL.
hardener in polyester resin leads to.
Option A. a less stiff joint.
Option B. reduced pot life. Question Number. 38. On a pre-preg
Option C. stiffer joint. composite.
Correct Answer is. reduced pot life. Option A. life can be extended by 12 months
Explanation. Too much hardener will greatly if stored below 10 °C.
reduce pot life as well as make the polyester Option B. life can be extended by 12 months
brittle. if stored above 40 °C.
Page
Option C. no life extension is allowed, it Option C. is crude, but works remarkably

must be used immediately. well.
Correct Answer is. life can be extended by 12 Correct Answer is. is crude, but works
months if stored above 40 °C. remarkably well.
Question Number. 39. Hot bond Question Number. 43. Which product is a
composite pane has a crack. When it reaches the serious health hazard when handling?.
ribbon it will. Option A. Ceramic.
Option A. carry on along the ribbon. Option B. Asbestos.
Option B. have no effect on its direction. Option C. Glass fibre.
Option C. stop. Correct Answer is. Asbestos.
Correct Answer is. stop. Explanation. NIL.
Explanation. NIL.
Question Number. 44. Aircraft

Question Number. 40. In an autoclave transparent plastics are cleaned using.
the air is removed by. Option A. warm soapy water, rinsed and
Option A. pressure. dried.
Option B. roller. Option B. paraffin and soft cotton pad.
Option C. vacuum. Option C. clean dry soft leather.
Correct Answer is. vacuum. Correct Answer is. warm soapy water, rinsed
Explanation. Air is removed by vacuum whether and dried.
an autoclave is used or not. Explanation. AL/7-4 6.1.
Question Number. 41. What is the Question Number. 45. A thermosetting

separation of an aramid panel layers described as?. adhesive.
Option A. will be resistant to heat.
Option A. Delamination. Option B. can be re-formed when hot.
Option B. Debonding. Option C. undergoes a chemical
Option C. Detachment. transformation and creates an insoluble substance.
Correct Answer is. Delamination.
Explanation. NIL. Correct Answer is. undergoes a chemical
transformation and creates an insoluble substance.
Question Number. 42. Tap testing a Explanation. NIL.

sandwich panel construction.
Option A. is not an approved method of
testing. Question Number. 46. Metal fasteners
Option B. will not give very reliable results. used with carbon/graphite composite structures.
Page
Option A. must be made of materials such as Option C. 100 times the thickness of the
titanium or corrosion resistant steel. metal.
Option B. must be made of high strength Correct Answer is. 100 times the thickness of
aluminium alloy. the metal.
Option C. may be made of any of the metals Explanation. NIL.
commonly used in aircraft fasteners.
Correct Answer is. must be made of materials
such as titanium or corrosion resistant steel. Question Number. 50. One of the best
Explanation. NIL. ways to assure that a properly prepared batch of
matrix resin has been achieved is to.
Option A. test the viscosity of the resin
Question Number. 47. Which methods immediately after mixing.
can be used to inspect fibreglass/honeycomb Option B. have mixed enough for a test
structures for entrapped water?. sample.
Option A. Acoustic emission and X-ray. Option C. perform a chemical composition
Option B. X-ray and back-lighting. analysis.
Option C. Acoustic emission and back- Correct Answer is. have mixed enough for a
lighting. test sample.
Correct Answer is. X-ray and back-lighting. Explanation. NIL.
Explanation. Acoustic emission will detect
corrosion only.
Question Number. 51. Composite
inspections by means of acoustic emissions
Question Number. 48. When balsa wood monitoring.
is used to replace a damaged honeycomb core, the Option A. analyse ultrasonic signals
plug should be cut so that. transmitted into the parts being inspected.
Option A. it is about 1/8 inch undersize to Option B. create sonogram pictures of the
allow sufficient bonding material to be applied. areas being inspected.
Option B. the grain is parallel to the skin. Option C. pick up the 'noise' of corrosion or
Option C. the grain is perpendicular to the other deterioration taking place.
skin. Correct Answer is. create sonogram pictures
Correct Answer is. the grain is perpendicular of the areas being inspected. OR pick up the 'noise'
to the skin. of corrosion or other deterioration taking place.
Question Number. 49. When repairing Question Number. 52. Which of the
puncture-type damage of a metal faced laminated following are advantages of using microballoons in
honeycomb panel, the edges of the doubler should repairs to laminate honeycomb sandwich panels?.
be tapered to.
Option A. whatever is desired for a neat Option A. Greater concentrations of resin in
clean appearance. edges and corners, improved strength to weight
Option B. two times the thickness of the ratio, less density, lower stress concentrations.
Page
metal.
Option B. Less density, lower stress Correct Answer is. separation of the
concentrations. laminates.
Option C. Improved strength to weight ratio, Explanation. NIL.

less density, lower stress.
Correct Answer is. Less density, lower stress
concentrations. Question Number. 56. Superficial scars,
Explanation. NIL. scratches, surface abrasion, or rain erosion on
fibreglass laminates can generally be repaired by
applying.
Question Number. 53. The length and Option A. one or more coats of suitable resin
time that a catalyzed resin will remain in a (room-temperature catalyzed) to the surface.
workable state is called the. Option B. a sheet of polyethylene over the
Option A. shelf life. abraded surface and one or more coats of resin
Option B. service life. cured with infrared heat lamps.
Option C. pot life. Option C. a piece of resin-impregnated glass
Correct Answer is. pot life. fabric facing.
Explanation. CAIP AL/7-6 para 4.2. Correct Answer is. a sheet of polyethylene
over the abraded surface and one or more coats of
resin cured with infrared heat lamps. OR one or
Question Number. 54. One method of more coats of suitable resin (room-temperature
inspecting a laminated fibreglass structure that has catalyzed) to the surface.
been subjected to damage is. Explanation. CAIP AL/7-6 para 7.2 a-d.
Option A. strip the damaged area of all paint
and shine a strong light through the structure.
Option B. use an eddy current probe on both
sides of the damaged area. Question Number. 57. A potted
Option C. use dye-penetrant inspection compound repair on honeycomb can usually be
procedures, exposing the entire damaged area to made on damages less than.
the penetrant solution. Option A. 4 inches in diameter.
Correct Answer is. strip the damaged area of Option B. 2 inches in diameter.
all paint and shine a strong light through the Option C. 1 inch in diameter.
structure. Correct Answer is. 1 inch in diameter.
Question Number. 55. When inspecting a

composite panel using the ring test/tapping Question Number. 58. What reference
method, a dull thud may indicate. tool is used to determine how the fibre is to be
Option A. an area of too much matrix oriented for a particular ply or fabric?.
between the fibres. Option A. Bias clock.
Option B. less than full strength curing of the Option B. Weft clock.
matrix. Option C. Warp clock.
Option C. separation of the laminates. Correct Answer is. Warp clock.
Page
Explanation. NIL.
Question Number. 59. The strength and Question Number. 63. Fibreglass
stiffness of a properly constructed composite lay- laminate damage not exceeding the first layer or
up depends primarily on. ply can be repaired by.
Option A. the ability of the fibres to transfer Option A. filling with putty consisting of
stress to the matrix. compatible resin and clean, short glass fibres.
Option B. a 60% matrix to 40% fibre ratio. Option B. sanding the damaged are until
Option C. the orientation of the plies to the aerodynamically smooth.
load direction. Option C. trimming the rough adges and
Correct Answer is. the orientation of the plies sealing with paint.
to the load direction. Correct Answer is. sanding the damaged are
Explanation. NIL. until aerodynamically smooth. OR filling with putty
consisting of compatible resin and clean, short
glass fibres.
Question Number. 60. Which fibre to Explanation. NIL.
resin (%) ratio for advanced composite wet lay-ups
is generally considered the best?.
Option A. 60:40. Question Number. 64. Fibreglass damage
Option B. 50:50. that extends completely through a laminated
Option C. 40:60. sandwich structure.
Correct Answer is. 40:60. Option A. may be filled with resin to
Explanation. NIL. eliminate dangerous stress concentrations.
Option B. must be repaired.
Option C. may be filled with putty which is
Question Number. 61. What is the compatible with the resin.
material layer used within the vacuum bag Correct Answer is. must be repaired.
pressure system to absorb excess resin during Explanation. AC43 - must be repaired using a
curing called?. stepped-joint or scarfed repair.
Option A. Breather.
Option B. Bleeder.
Option C. Release. Question Number. 65. Fibreglass
Correct Answer is. Bleeder. laminate damage that extends completely through
Explanation. NIL. one facing and into the core.
Option A. can be repaired by using a typical
facing patch.
Question Number. 62. When necessary, Option B. requires replacement of the
what type of cutting fluid is usually acceptable for damaged core and facing.
machining composite laminates?. Option C. cannot be repaired.
Option A. Water soluble oil. Correct Answer is. requires replacement of
Option B. Water only. the damaged core and facing.
Option C. Water displacing oil. Explanation. AC43.
Correct Answer is. Water only.
Page
Explanation. NIL.
Question Number. 66. Which of the Question Number. 69. In order to prevent
following, when added to wet resins, provide dermatitis caused due to contact with polymer
strength for the repair of damaged fastener holes resin, one should.
in composite panels?. Option A. avoid inhaling fumes.
Option A. microballoons, cotton flock and Option B. remember to close the autoclave
chopped fibres. door during curing.
Option B. Cotton flock and chopped fibres. Option C. use disposable gloves or barrier
cream.
Option C. Microballoons and chopped fibres. Correct Answer is. remember to close the
autoclave door during curing. OR use disposable
Correct Answer is. Cotton flock and chopped gloves or barrier cream.
fibres. Explanation. CAIP AL/7-6 para 4.
Explanation. NIL.
Question Number. 67. The part of a

replacement honeycomb core that must line up
with the adjacent original is the.
Option A. cell edge.
Option B. cell side.
Option C. ribbon direction.
Correct Answer is. ribbon direction.
Explanation. NIL.

following is the definition of cure time?.
Option A. The period after which the surface
of the compound no longer exhibits adhesive
properties.
Option B. The time required for the mixed
compound to reach an initial rubbery state.
Option C. The time taken for the mixed
compound to reach a final rubbery state.
Correct Answer is. The time required for the
mixed compound to reach an initial rubbery state.
OR The period after which the surface of the
compound no longer exhibits adhesive properties.
Explanation. NIL.
Page

Dgca Module 06 Part 02

Transféré par

Informations du document

Description originale:

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Dgca Module 06 Part 02

Transféré par

Droits d'auteur :

Formats disponibles

WWW.EASAQUESTIONPAPERS.BLOGSPOT.

COM PART -66 MODULE 6 PART -2

Option C. The ability of a metal to be

Correct Answer is. The ability of a metal to

Option A. hardness. Question Number. 6. The proof stress of

Option A. fatigue life. Question Number. 7. Young's Modulus

Question Number. 4. What is a fusible Question Number. 8. Hooke's law states

Option B. The ability of a metal to melt. Option B. directly proportional to stress.

Option C. directly opposite to stress.

stress. Metallic other than wood and fabric.

Question Number. 1. Adhesives

Question Number. 3. Types of adhesive

Question Number. 12. What type of a Question Number. 4. What material

Question Number. 9. Which of the

honeycomb can bend in which direction?. Perspex panel?.

Question Number. 10. Kevlar and Nomex

Correct Answer is. soft and porous. Explanation. NIL.

sound insulation. Sound is unaffected by density,

Correct Answer is. thermoplastic group.

tensile strength and flexibility.

Option A. Glass fibre.

Option B. Carbon fibre.

Correct Answer is. Kevlar. amount of catalyst in a resin mixture,.

Option B. the material will become weaker.

Question Number. 9. What is the largest

Option A. Add hardener at the edges and it

Question Number. 13. What do you do if

Question Number. 17. A thermoplastic Question Number. 20. Maximum repair

Explanation. AL/7-6 4. Correct Answer is. decreases with an increase

Explanation. CAIPs AL/7-6.

Question Number. 32. When laying up a

Option A. application of pressure.

Option C. no life extension is allowed, it Option C. is crude, but works remarkably

Question Number. 44. Aircraft

Question Number. 41. What is the Question Number. 45. A thermosetting

Question Number. 42. Tap testing a Explanation. NIL.

Option C. Improved strength to weight ratio, Explanation. NIL.

Question Number. 55. When inspecting a

Question Number. 67. The part of a

Question Number. 68. Which of the

Vous aimerez peut-être aussi