Ball Screw Calculation

SELECTION CODITIONS
TOTAL MASS (M1+M2) 25 kg
STROKE LENGTH (Ls) 250 mm
DISTANCE 250 mm
TIME REQUIRED FOR ABOVE DISTANCE 1 s
SCREW SHAFT DIA. 20 mm
SCREW SHAFT LEAD 20 mm
SCREW-SHAFT THREAD MINOR DIA. :- d1 17.5 mm
MAXIMUM SPEED (Vmax.) 0.25 m/s
ACCELERATION TIME (t1) 0.3 s
DECELERATION TIME (t2) 0.3 s
STATIONARY TIME :- 0.25 s
POSITIONING ACCURACY 0.1 mm
POSITIONING REPEATABILITY 0.01 mm
MINIMUM FEED AMOUNT (s) 0.02 mm/pulse
REDUCTION GEAR (A) 1
OVERALL NUT LENGTH 100 mm
FRICTION (µ) 0.01 (ROLLING)
GUIDE SURFACE RESISTANCE (f) 15 N (WITHOUT LOAD)
GRAVITATIONAL ACCELERATION (g) 9.807 m/s2
INERTIAL MOMENT PER UNIT LENGTH 0.00123 kg x cm2/mm
INERTIAL MOMENT OF THE MOTOR (Jm) 0.001 kg*m2

SELECTING SCREW SHAFT

1.) ASSUMING SCREW SHAFT LENGTH = 450 mm
2.) SELECTING SCREW SHAFT PITCH = 20 mm
3.) SELECTING SCREW SHAFT DIAMETER = 20 mm
SHAFT DIA. LEAD
15 20 mm
15 30 mm
20 20 mm
20 40 mm
30 60 mm

STUDYING THE PERMISSIBLE AXIAL LOAD

1.) CALCULATING THE MAXIMUM AXIAL LOAD -
GUIDE SURFACE RESISTANCE 15 N
TOTAL MASS 25 kg
FRICTION 0.01
MAX. SPEED 0.25 m/s
GRAVITATIONAL ACCELERATION 9.807 m/s2
ACCELERATION TIME 0.3 s

ACCELERATION :-
α= 0.833333 m/s2
DURING FORWARD ACCELERATION :-
 Fa1 = 38.29 N
DURING FORWARD UNIFORM MOTION :-
Fa2 = 17.45175 N
DURING FORWARD DECELERATION :-
Fa3 = -3.38158 N
DURING BACKWARD ACCELERATION :-
Fa4 = -38.2851 N
DURING UNIFORM BACKWARD MOTION :-
Fa5 = -17.4518 N
DURING BACKWARD DECELEARTION :-
Fa6 = 3.381583 N

THUS, THE MAXIMUM AXIAL LOAD APPLIED ON BALL SCREW IS AS FOLLOW :-

Famax. = 38.29 N
 BUCKLING LOAD ON THE SCREW SHAFT
FACTOR ACORIDNG TO THE MOUNTING METHOD (FIXED ) η2 :- 15.1
DISTANCE BETWEEN TWO MOUNTING SURFACE (ESTIMATE) :- 250 mm
SCREW-SHAFT THREAD MINOR DIA. :- d1 22.4 mm

BUCKLING LOAD ON THE SCREW SHAFT P1 :- 608259.644 N

PERMISSIBLE COMPRESSIVE & TENSILE LOAD ON SCREW SHAFT

P2 :- 58204.16 N

THUS, BUCKING & PERMISSIBLE COMPRESSIVE & TENSILE LOAD ARE MAXIMUM THEN
AXIAL LOAD, THEREFOR A BALL SCREW MEETS REQUIREMENTS WITHOUT ANY
PROBLEM.

PERMISSIBLE ROTATIONAL SPEED

MAXIMUM ROTATIONAL SPEED (Nmax) :- 750 min-1

PERMISSIBLE ROTATIONAL SPEED DETERMINE BY DANGEROUS SPEED OF SCREW SHAFT

FACTOR ACCORDING TO THE MOUNTING METHOD:- λ2 15.1
DISTANCE BETWEEN TWO MOUNTING SURFACES :- 250 mm
SCREW SHAFT THREAD MINOR DIAMETER d1 :- 22.4 mm

PERMISSIBLE ROTATIONAL SPEED N1 :- 54118 min-1

FRICTION TORQUE DUE TO AN EXTERNAL LOAD

T1 = 62 N*MM

TORQUE REQUIRED FOR ACCELERATION

0.5535 kg*cm2
INERTIAL MOMENT OF THE SCREW SHAFT (Js) :-
0.00005535 kg*m2
INERTIAL MOMENT (J) :- 0.00030891 kg*m2
ANGULAR MOMENT (w') :- 261.666667 rad/s2
BASED ON ABOVE, THE TORQUE REQUIRED FOR ACCELERATION AS FOLLOW :-
0.3 N.m
T2 :-
342 N.mm
SO, THE REQUIRED TORQUE IS SPECIFIED AS FOLLOW
DURING ACCELERATION, ( Tk) :- 404 N.mm
DURING UNIFORM MOTION (Tt) :- 62 N.mm
DURING DECELERATION (Tg) :- -281 N.mm

MOTOR TORQUE (Tmax.) :- 0.34249811 N.m

EFFECTIVE TORQUE VALUE

DURING ACCELERATION (Tk) :- 404 N.mm
t1 :- 0.3 s
DURING UNIFORM MOTION (Tt) :- 62 N.mm
t2 :- 0.4 s
DURING DECELERATION (Tg) :- 281 N.mm
 t3 :- 0.3 s
WHEN STATIONARY (Ts):- 0 N.mm
t4 :- 0.25 s
Trms :- 244 N*mm

MOTOR REQUIREMENT SPECIFICATIONS

MAXIMUM WORKING ROTATIONAL SPEED :- 750 min-1
RATED ROTATIONAL SPEED :- 54118 min-1
MOTOR TORQUE :- 0.4 N*mm
EFFECTIVE MOTOR TORQUE VALUE :- 0.24 N*mm
 SELECTION CODITIONS
TOTAL WEIGHT :- (W1+W2) 25 kgf
MAX. TRAVEL :- Smax. 56 kgf
RAPID FEED SPEED :- Vmax. 2.723 m/min.
LIFE :- Lt 25000 hours
GUIDING SURFACEFRICTION COEFFICIENT :- µ 0.01
DRIVING MOTOR :- Nmax. 3000 rpm
HIGH ROTATIONAL SPEED 2500 rpm
POSITIONING ACCURACY :- 0.1
REPEATABILITY ACCURACY :- 0.01 mm
NUT LENGTH :- 100 mm
UNTHREADED AREA LENGTH :- 100 mm

SELECTING SCREW NOMINAL O.D. & LEAD

1.) LEAD (l) :- 3 mm OR MORE
2.) INITIAL SELECION OF SCREW SHAFT LENGTH (L) :- 256 mm
3.) SELECTING SCREW SHAFT DIA. 1 mm OR ABOVE

SELECTING DRIVING MOTOR

1.) INERTIAL :-
a.) SCREW SHAFT (Jsh) :- 4.87E-10 kgf*cm*sce2