Access

Systems
 Quick Flooring Guide Grating Patterns

Choosing the right flooring STEEL ALUMINIUM

Load 2.5kPa/Deflection 5mm Load 5kPa/Deflection 5mm

Span mm Steel Aluminium FRP Span mm Steel Aluminium FRP

600 C205MP A253AP G256 600 C205MP A253AP G256

900 C205MP A253AP G386 900 C205MP A253AP G386
1200 C205MP A255AP G386 1200 C255MP A325AP
1500 A255MP A403AP 1500 A325MP A503AP
1800 A325MP A503AP 1800 A405MP A503AP
2100 A405MP 2100 A505MP

Light occasional use. No public access - AS1657 Heavy use. Occasional placement of heavy tools - AS1170

Load 3kPa/Deflection 5mm Load 5kPa/Deflection 10mm

Span mm Steel Aluminium FRP Span mm Steel Aluminium FRP

600 C205MP A253AP G256 600 C205MP A253AP G256

900 C205MP A253AP G386 900 C205MP A253AP G386
1200 C205MP A255AP 1200 C205MP A255AP G386
1500 A255MP A405AP 1500 A255MP A403AP
1800 A325MP A505AP 1800 A325MP A503AP
2100 A405MP 2100 C405MP

Light occasional use. No public access - AS1170 Heavy use - Occasional placement of heavy tools - AS1170

Load 4kPa/Deflection 5mm Load 7.5kPa/Deflection 10mm

Span mm Steel Aluminium FRP Span mm Steel Aluminium FRP

600 C205MP A253AP G256 600 A205MP A253AP G256

900 C205MP A255AP G386 900 A205MP A255AP G386
1200 F255MP A325AP 1200 A205MP A325AP
1500 F325MP A405AP 1500 C325MP A405AP
1800 C405MP A505AP 1800 A405MP A505AP
2100 C505MP 2100 C505MP

Heavy frequent use. No public access - AS1170 Heavy use. Frequent placement of heavy tools - AS1170

Note kPA: (Kilopascals): Expression of Uniformly Distributed Load.

Other combinations of pattern and load bar are available beyond those listed above. See load tables on page 6/7 for more detail.

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 Grating

Materials:
Materials: Treatment/Colour:
Treatment/Colour: Standard
Standard
Panel
Panel
Sizes:
Sizes: Considerations
Considerations
when
when
choosing
choosing
Stock
Stock
Panels
Panels
Mild Steel
Mild Steel
Grating
Grating Mild Mild
SteelSteel
Grating
Grating • Utilise
• Utilise
the Quick
the Quick
Flooring
Flooring
GuideGuide
to choose
to choose
the most
the most
appropriate
appropriate
Mild Mild
SteelSteel
(M): (M): The standard
The standard
rangerange
of panel
of panel
sizes are;
sizes are;
• Galvanised
• Galvanised
(G) (AS/NZS
(G) (AS/NZS
4680)4680) combination
combination
of Pattern
of Pattern
and Load
and Bar,
LoadforBar,
your
for application.
your application.
Recommended
Recommendedfor high
for impact,
high impact,
high load
highapplications
load applications
wherewhere
economy
economy • Bitumen
• Bitumen
Dipped
Dipped
(B) (B)
and strength
and strength
are paramount.
are paramount. • Painted
• Painted
(P) (P) Code Code PanelPanel
Size Size • Add
• codes
Add codes
for options;
for options;
Material,
Material,
Top Surface,
Top Surface,
Treatment/Colour
Treatment/Colour
Grating
Grating
is manufactured
is manufactured
from afrom
minimum
a minimum
of Grade
of Grade
250 Mild
250Steel
Mild Steel • Untreated
• Untreated
(U) (U) 12 12 1000 1000
x 5800
x 5800
span span • Select
• Select
a standard
a standard
panelpanel
size orsize
provide
or provide
detailsdetails
of custom
of custom
sizes sizes
(or equivalent).
(or equivalent).
Australian
Australian
manufactured
manufactured
product
product
meetsmeets
AS3679.1
AS3679.1
2010 2010
13 13 1200 1200
x 5800
x 5800
span *sourced
span *sourced
from WA
from WA (see below)
(see below)
requirements.
requirements. Stainless
Stainless
Steel Steel
Grating
Grating 14 14 900 x900
5800
x 5800
span span
* sourced
* sourced
from NZ
from NZ
• Standard
• Standardis Electropolished
is Electropolished
(E), (E),
Aluminium
Aluminium
(A): (A): • Mill
• Finish
Mill Finish
(M) is(M)
alsoisavailable
also available OtherOther
sizes are
sizesavailable
are available
on request.
on request.
Recommended
Recommendedwherewhere
light weight
light weight
is important
is important
and where
and where
quality
quality
of of 6m panels
6m panels
available
available
on request.
on request.
appearance
appearance
is paramount.
is paramount.
Material
Material
6063-T6
6063-T6 Aluminium
Aluminium
GratingGrating PanelsPanels
can becan
cutbe
and
cutfabricated
and fabricated
to order.
to order. Considerations
Considerations
when
when
choosing
choosing
Stainless
Stainless
SteelSteel
(S): (S):
• Anodised
• Anodised
(A) (A) Custom
Custom
Panels
Panels
• Powder
• Powder
Coated Coated
(PC) (PC) Aluminium
Aluminium
Grating
Grating
Recommended
Recommended
wherewhere
rust resistance
rust resistance
or hygienic
or hygienic
environment
environment
is is • Painted
• Painted
(P) (P) The standard
The standard
rangerange
of Aluminium
of Aluminium
panelpanel
size: size:
required.
required.
ASTM ASTM
A240 A240
GR316.GR316. • Mill
• finish
Mill finish
(M) (M) • Utilise
• Utilise
the Quick
the Quick
Flooring
Flooring
GuideGuide
to choose
to choose
the most
the most
appropriate
appropriate
Code Code PanelPanel
Size Size combination
combination
of Pattern
of Pattern
and Load
and Bar,
LoadforBar,
your
for application.
your application.
* For FRP
* ForGrating
FRP Grating
info refer
info to
refer
p8.to p8. 12 12 1000 1000
x 5800
x 5800
span span • Add
• codes
Add codes
for options;
for options;
Material,
Material,
Top Surface,
Top Surface,
Treatment/Colour
Treatment/Colour
TopTop
Surface:
Surface: 6m panels
6m panels
available
available
on request.
on request. • Do
• youDoneed
you need
panelspanels
to be to
‘Banded’
be ‘Banded’
or ‘Cutorto‘Cut
Size’
to only.
Size’ only.
Standard
Standard
gratinggrating
comprises
comprises
Plain (P)
Plain
square
(P) square
edge edge
flat bars.
flat To
bars.
increase
To increase Aluminum
Aluminum
Grating
Grating CustomCustom
panelspanels
can becan
manufactured
be manufactured
in load
inbar
loadmultiples
bar multiples See website
See website
for terminology
for terminology
the slip
theresistance,
slip resistance,
Serrated
Serrated
(S) grating
(S) grating
can becan
specified.
be specified.
Stainless
Stainless
Steel,Steel, up to up
1200mm
to 1200mm
wide.wide. • Panel
• Panel
sizes are
sizesspecified
are specified
in Width
in Width
& Span& Span
6mm 6mmbars, and
bars,any
andload
anybars
load20mm
bars 20mm
deep deep
will not
willbenot
serrated.
be serrated. A 325
A 325
A AP PM M12 12 (Span(Span
is always
is always
the last
thedimension)
last dimension)
Stainless
Stainless
SteelSteel
Grating
Grating
In addition,
In addition,
both steel
both and
steelaluminium
and aluminiumgrating
grating
can improve
can improve
their slip
their slip • Webforge
• Webforge
will supply
will supply
panelspanels
optimised
optimised
to thetomaximum
the maximum
lengthlength
resistance
resistance
by setting
by setting
the load
thebars
loadparallel
bars parallel
to thetowalking
the walking
direction
direction
over over As dictated
As dictated
by thebyavailability
the availability
of rawofmaterial
raw material
flat bar,
flatusually
bar, usually
4000mm4000mm
unlessunless
notified
notified
otherwise.
otherwise.
the floor.
the floor.
In steel
In grating
steel grating
betterbetter
slip resistance
slip resistance
is available
is available
in patterns
in patterns Panel Size
Panel Size 12 =x1000
12 = 1000 5800x 5800 span. span.
PleasePlease
enquire
enquire
at branch.
at branch.
with 100mm
with 100mm
cross cross
rod centres,
rod centres,
ie Patterns
ie Patterns
A & C.A & C. • As
• standard,
As standard,
Webforge
Webforge
wont wont
matchmatch
cross cross
rods. rods.
PanelPanel
sizes are
sizesnominal.
are nominal.
Dimensions
Dimensions
will vary
willslightly
vary slightly
according
according
to load
tobar
load bar
As mandated
As mandated
by AS1657,
by AS1657,
the use
theofuse
10 of
x 10mm
10 x 10mm
squaresquare
bar cleats
bar cleats Treatment/Colour
Treatment/Colour M=
M = Mill Mill Finish
Finish thickness
thickness
and the
andpattern.
the pattern.
*NB. Panel
*NB. Panel
widthswidths
shouldshould
be in be
load
inbar
loadmultiples.
bar multiples.
must must
be used
be for
usedadditional
for additional
security
security
on slopes
on slopes
>10. >10. A = Anodised
A = Anodised See p15
Seefor
p15details
for details
ISO14122.1
ISO14122.1
recommends
recommends
cleatscleats
between
between
10° and
10°20°.
and 20°. PC = Powder
PC = Powder CoatedCoated
Top Surface
Top Surface P = Plain
P = Plain Span
Span
Direction
Direction Considerations
Considerations
for for
large
large
projects
projects
or or
S = Serrated
S = Serrated
• The
• direction
The direction
that the
thatload
thebars
loadrun,
barsisrun,
known
is known
as theasSpan,
the Span,
and isand is
Material
Material A = Aluminium
(not avail. (not

A = Aluminium
(6063-T6)
for load

(6063-T6)
avail.
bars
for 20mm
load bars
deep
20mm
or 6mm
deepthick)
or 6mm thick)
important
important
whenwhen
considering
considering
supporting
supporting
the grating.
the grating. floor
floor
areas
areas
• Webforge
• Webforge
can provide
can provide
a detailed
a detailed
quotation
quotation
for large
for large
areas,areas,
basedbased
on on
• Span
• is
Span
always
is always
the last
thedimension
last dimension
givengiven
whenwhen
referencing
referencing
a panel
a panel
detailed
detailed
drawings
drawings
of theofarea,
the area,
including;
including;
Bar Size
Bar Size 325 325 size size
• Dimensions
• Dimensions
255 255 • Grating
• Grating
has tohas
be to
supported
be supported
90° to90°
thetospan
the direction
span direction
and does
and not
does not
etc etc • Span• Span
A
PatternPattern A require
require
support
support
on theonother
the other
sides.sides.
• Section
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size, location
size, location
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anddirection
toe direction
of theofsupport
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B B
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outs
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BarBar
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• Location
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kick plate
and nosings
and nosings
SteelSteel
Grating
Grating Stainless
Stainless
SteelSteel
Grating
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Thebarloadis bar
theisflat
thebar
flatfrom
bar which
from which
the grating
the grating
is made
is made
and theandsupport
the support • Indicate
• Indicate
if penetrations
if penetrations
are required
are required
to be to
split
be split
of theofsupport
the support
of theofgrating
the grating
has tohas
be to
perpendicular
be perpendicular
to thistodirection.
this direction.
The The

A 325
A 325
M MP PG G12 12 A 305
A 305
S SP PE E9 9 direction
direction
of theofload
thebar
loaddefines
bar defines
the span
the of
span
theofgrating.
the grating.

Panel Size
Panel Size 12 =x1000
12 = 1000 5800x 5800 Panel Size
Panel Size 9 =x1000
9 = 1000 4000x 4000
13 =x1200
13 = 1200 5800x 5800 6 =x1200
6 = 1200 4000x 4000
14 x= 5800
14 = 900 900 x 5800 4 = 9004 x=4000
900 x 4000

Treatment/Colour
Treatment/Colour G = Galvanised
G = Galvanised Treatment/Colour
Treatment/Colour E = Electropolished
E = Electropolished
U = Untreated
U = Untreated M Finish
M = Mill = Mill Finish
B = Bitumen
B = Bitumen DippedDipped
Top Surface
Top Surface P = Plain
P = Plain Top Surface
Top Surface P = Plain
P = Plain
S = Serrated
S = Serrated
(not avail. (not
for load
avail.
bars
for 20mm
load bars
deep
20mm
or 6mm
deepthick)
or 6mm thick)

Material
Material M = Mild
M =Steel
Mild Steel Material
Material S = 316S Stainless
= 316 Stainless
Steel Steel
S1 Stainless
S1 = 304 = 304 Stainless
Steel Steel

Bar Size
Bar Size 325 325 Bar Size
Bar Size 305 305
255 255 255 255 CORRECT
CORRECT INCORRECT
INCORRECT
etc etc etc etc
A
PatternPattern A
PatternPattern
A A
B B
B B
etc. etc.
etc. etc.

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Spans in the darker shading (to the left of the heavy line) have a deflection of less than 5mm for a 4kPa uniformly distributed load. Mass shown is untreated Spans in the darker shading (to the left of the heavy line) have a deflection of less than 5mm for a 4kPa uniformly distributed load. Mass shown is untreated
and unbanded.
ÊÊ Galvanising and banding will increase the mass as follows; A/B Pattern 12% nominal C/D Pattern 14% nominal F Pattern 16% nominal and unbanded.
Ê Banding will increase
Ê the mass as follows; A/B Pattern 10% nominal C/D Pattern 12% nominal F Pattern 14% nominal Load deflection
Load deflection tables are arranged in rising strength order. See the 4kPa, 5mm deflection column. U = Superimposed uniformly distributed load in kPa tables are arranged in rising strength order. See the 4kPa, 5mm deflection column. U = Superimposed uniformly distributed load in kPa (100kg/m2 =
XXXXFCGPSHFDPNDO
XXXXFCGPSHFDPNBV
XXFCGPSHFDPNBV (100kg/m2 = 0.98kPa) D = deflection in mm for the load U Assumptions for load capacity is on single spans Based on allowable stress of 171 mPa for steel. XXXXFCGPSHFDPNDO
XXXXFCGPSHFDPNBV
0.98kPa) D = deflection in mm for the load U Assumptions for load capacity is on single spans. Recommended minimum landing is equal to grating depth
Recommended minimum landing is equal to grating depth (minimum 25mm). (minimum 25mm).

• Stainless Steel Load Table available from the website.

6 7
Ê
 FRP Grating FRP Grating

Patterns: Features
The tables below indicate the maximum width and length for stair treads, depending on the / Benefits Webforge FRP Grating - Chemical Resistance Table
Standard
combination of material, patternMesh
and load bar selected. Standard stair treads •are available ex-stock
Integral, one piece construction increases load-bearing capabilities
from Webforge locations; these standard profiles are complimented by a custom manufacturing service. CHEMICAL % ºC Vinyl Isophthalic CHEMICAL % ºC Vinyl Isophthalic
• Load applied to Webforge FRP bar is transferred to adjoining bearing
ENVIRONMENT Concentration TEMP Ester ENVIRONMENT Concentration TEMP Ester
Recommended Maximum Lengths for Grating Patternsbars, assisting in load distribution on the grating as well as on the
support structure. Acetic Acid 25 MAX C C Lactic Acid 100 MAX C C
Steel Aluminium FRP
• Smooth resin-rich vertical surfaces and tapered bars allow all debris Acetic Acid 50 MAX C C Lithium Chloride (SAT) SAT MAX N N
Load Bar Size 25 x 5 32 x 5 40 x 5 25 x 5 32 x 5 40 x 5 25 x 6 38 x 6
to fall through Aluminum Hydroxide ALL MAX C C Magnesium Chloride ALL MAX C C
A & B Pattern 900 1300 1600 550 900 1275 - - Ammonium Chloride ALL 48.8 C C Magnesium Nitrate ALL MAX C C
• Continuous glass fibre strand in alternating layers thoroughly wetted
C & D Pattern 750 1200 1500 -with the appropriate
675 resin for1050 -
excellent corrosion resistance.
- Ammonium Bicarbonate 15 48.8 C C Magnesium Sulfate ALL MAX C C
F Pattern 550 850 1350 - 450 700 - - Ammonium Bicarbonate 50 48.8 C C Mercuric Chloride ALL MAX C C
G Pattern - - - Material:
- - - 600 875 Almmonium Hydroxide 20 26.6 S N Mercurous Chloride ALL MAX C C
Mini Mesh • Isopthalic Polyester Resin (I) ASTM E-84 Fire Rating Class 1, 25 or less Ammonium Sulfate ALL 488 C C Nickel Chloride ALL MAX C C
Recommended Maximum Tread Widths for Grating• Patterns
Vinyl Ester Rein (V) ASTM E-84 Fire Rating Class 1, 25 or less Benzene 100 65.5 I I Nickel Sulfate ALL MAX C C
• Phenolic Resin (P) ASTM E-84-97a Fire spread index 4, smoke
A & B Pattern 125 155 185 215value 1. Meets245 275 Benzoic Acid (SAT) SAT MAX C C Nitric Acid 20 48.8 S S
developed class flammability per ASTM E-84 305
Class interior wall & ceiling finish per NFPA No255 Borax (SAT) SAT MAX C C Oxalic Acid ALL 65.5 C C
C & D Pattern 125 165 - 205
Available 245 on request 285
only in 38mm deep, 325
Calcium Carbonate ALL MAX C C Perchloric Acid 30 32.2 S I
F Pattern 125 - 185 - 245 - 305
Calcium Nitrate ALL MAX C C Phosphoric Acid 80 MAX C C
G Pattern - - - Top Surface:
- 234 272 310 Carbon Tetrachloride 100 26.6 I N Potassium Chloride ALL MAX C C
FRP grating is provided with an antiskid Grit (G) surface as standard.
Chlorine, Dry Gas * ALL MAX C C Potassium Dichromate ALL MAX C C
End Plates This is a coarse grit that is embedded into the top surface of the grating.
A plain top surface is available on request. Chlorine Water (SAT) SAT 48.8 C I Potassium Nitrate ALL MAX C C
The standard tread end plates for the different width stair treads are shown below. Tread end plates are manufactured from 65 x 5 flat bar.
Chromic Acid 50 65.5 I N Potassium Sulfate ALL MAX C C
*NB.
For load Mini
bars Mesh isdepth,
> 40mm only available in 38mm
special end plates deep bars
are required.
* Aperture is 12x 12mm
Treatment/Colour: Citric Acid ALL MAX C C Propylene Glycol ALL MAX C C
• Green (G) – Isopthalic Polyester Resin or Copper Chloride ALL MAX C C Sodium Acetate ALL MAX C C
• Yellow (Y) – Vinyl Ester Resin Copper Cyanide ALL 60 C S Sodium Bisulfate ALL 26.6 S S
• Reddish Brown - Phenolic only Copper Nitrate ALL MAX C C Sodium Bromide ALL 26.6 C C
• Others colours available on request Ethanol 10 488 C S Sodium Cyanide ALL 26.6 C I
Ethanol 50 488 C I Sodium Hydroxide 10 MAX C I
125mm Tread Widths
Panel Size: 40mm minimum
Ethylene Glycol ALL 65.5 C C Sodium Hydroxide 50 MAX S N
The standard range of panel size is shown below: recommended
Ferric Chloride 100 MAX C C Sodium Nitrate ALL MAX C C
bearing surface
Code Panel Size Ferrous Chloride ALL MAX C C Sodium Sulfate ALL MAX C C
1 1220 x 3660 Formaldehyde 0-50% 50 48.8 S I Sulfuric Acid 10 MAX C S
FRP Grating Standard FRP Treads Gasoline ALL 48.8 C C Sulfuric Acid 25 MAX C S
Glucose ALL 48.8 C C Sulfuric Acid 75 37.7 C I
G 256 I G G 1 FRP Load Table
Attach with:
Top Saddle: C129SM
25 Screw: C301SM Glycerin 100 MAX C C Tartaric Acid ALL MAX C C
4 clips per tread (angle not supplied)
75
Hydrobromic Acid 50 MAX S S Vinegar ALL MAX C C
155, 165, 185mm Tread Widths Panel Size 1 = 1220
205,x 3660
215, 245, 275, 285, 305 & 325mm Tread Widths Hydrochloric Acid 10 MAX C S Water, Distilled ALL MAX C C
Note: All end plates sniped at 34° unless requested otherwise Hydrochloric Acid 37 MAX I S Zinc Nitrite 100 MAX C C
Treatment/Colour
G = Green Hydrogen Peroxide 30 26.6 C N Zinc Sulfate 100 MAX C C
Drilling Stringers: Y = Yellow
D = Dark Grey
Please find below a table of recommended stairRB
stringer hole centres. C = Continuous exposure of the grating to the Chemical Environment listed at the temperature listed
= Reddish Brown
Top Surface G= Grit S = Frequent exposure of the grating to splashes and spills the Chemical Environment listed with that environment at the temperature listed
P = Plain I = Infrequent Exposure of the grating to splashes and spills from the Chemical Environment listed with that environment at the temperature
Table of recommended stair stringers drilling for M12 bolts 40mm minimum
Material I = Isopthalic Polyester recommended
listed and the spill immediately cleaned up or washed from the grating .
Tread width mm V = Vinyl Ester Recommended stringer Hole size bearing surface N = Not recommended for the concentrations and temperatures listed
P = Phenolic hole centres mm mm T =Test
Bar Size 256
Minimesh Treads MAX = indicates temperature of 85ºC for molded VinyI Ester . 71ºC for moulded Isopthalic grating.
125 386 45 14 dia
38619 (refers to Minimesh) ALL = All concentrations
155, 165,G =185
Pattern FRP 75 14 dia Predrill angle with 7.4 Hole SAT = Saturated solution
Attach with: Disc C140SM
205, 215 100 14 dia Top Saddle: C129SM
Thread Rolling Screw: C309SM
245, 275, 285, 305, 325 125 14 dia 4 clips per tread (angle not supplied)

8 9
 Stair Treads Stair Treads
SteelSteel
TheThe
tables
tables
below
below indicate
indicatethe
themaximum
maximumwidthwidthandandlength
lengthfor
forstair
stairtreads,
treads,depending
depending onon the
the
combination
combinationof of
material,
material,
pattern
patternand
andload
loadbar
barselected.
selected.Standard
Standardstair
stairtreads
treadsare
are available
available ex-stock
ex-stock
from
from
Webforge
Webforge locations;
locations;
these
thesestandard
standardprofiles
profilesare
arecomplimented
complimentedby byaacustom
custom manufacturing
manufacturing service.

Recommended
RecommendedMaximum
MaximumLengths
Lengthsfor
forGrating
GratingPatterns
Patterns
Steel
Steel Aluminium
Aluminium FRP
FRP
Load
LoadBar
BarSize
Size 2525x x55 32
32xx55 40
40xx55 25
25 xx 55 32 x 5 40 x 55 25
25 xx 66 38
38xx66
AA
& &B BPattern
Pattern 900
900 1300
1300 1600
1600 550
550 900 1275 -- --
T1 – Welded Fixing,
T1 – Welded No Nosing
Fixing, No Nosing T3 – Welded Fixing,
T3 – Welded FloorFloor
Fixing, plateplate
Nosing
Nosing T5 –T5Welded
– Welded
Fixing,
Fixing,
Abrasive
Abrasive
Nosing
Nosing
C&
C &D DPattern
Pattern 750
750 1200
1200 1500
1500 -- 675 1050 -- --
F Pattern
F Pattern 550
550 850
850 1350
1350 -- 450 700 -- --
GG
Pattern
Pattern -- -- -- -- - - 600
600 875
875

RecommendedMaximum
Recommended MaximumTread
TreadWidths
Widthsfor
forGrating
Grating Patterns
Patterns
AA
& &B BPattern
Pattern 125
125 155
155 185
185 215
215 245 275
275 305
305
C&
C &D DPattern
Pattern 125
125 165
165 -- 205
205 245 285
285 325
325
F Pattern
F Pattern 125
125 -- 185
185 -- 245 -- 305
305
T2 – Bolted
T2 – Bolted
Fixing,
Fixing,
No Nosing
No Nosing T4 – T4
Bolted
– Bolted
Fixing,
Fixing,
FloorFloor
plate
plate
Nosing
Nosing T6 –T6Bolted
– Bolted
Fixing,
Fixing,
Abrasive
Abrasive
Nosing
Nosing GG
Pattern
Pattern -- -- -- -- 234 272
272 310
310

Aluminium
Aluminium End
EndPlates
Plates
TheThe
standard tread
standard end
tread plates
end platesforforthe
thedifferent
differentwidth
widthstair
stairtreads
treadsare
areshown
shownbelow.
below. Tread
Tread end
end plates are manufactured
manufactured from
from 65
65xx55flat
flatbar.
bar.
ForFor
load bars
load > 40mm
bars > 40mm depth,
depth,special
specialend endplates
platesare
arerequired.
required.

T1 – Welded
T1 – Welded
Fixing,
Fixing,
No Nosing
No Nosing T3 – Welded Fixing,
T3 – Welded FloorFloor
Fixing, plateplate
Nosing
Nosing T5 –T5Welded
– Welded
Fixing,
Fixing,
Abrasive
Abrasive
Nosing
Nosing 125mm Tread
125mm TreadWidths
Widths 40mmminimum
40mm minimum
recommended
recommended
bearingsurface
bearing surface

StandardFRP
Standard FRPTreads
Treads
Attach
Attachwith:
with:
Top
TopSaddle: C129SM
Saddle:C129SM
25 25 Screw: C301SM
Screw:C301SM
44clips
clipsper
pertread
tread(angle
(anglenot
notsupplied)
supplied)
75 75

155, 165,
155, 185mm
165, 185mmTread
TreadWidths
Widths 205,
205,215,
215,245,
245,275,
275,285,
285,305
305 && 325mm
325mm Tread Widths

T6 –T6Bolted
– Bolted
Fixing,
Fixing,
Abrasive
Abrasive
Nosing
Nosing Note:
Note:
AllAll
endend
plates
plates
sniped
snipedatat34°
34°unless
unlessrequested
requestedotherwise
otherwise
T2 – Bolted
T2 – Bolted
Fixing,
Fixing,
No Nosing
No Nosing T4 – T4
Bolted
– Bolted
Fixing,
Fixing,
FloorFloor
plate
plate
Nosing
Nosing

FRP FRP AS1657 requires

AS1657 that the
requires thatnosing of theoftread
the nosing is clearly
the tread visible
is clearly against
visible the background.
against the background. Drilling
DrillingStringers:
Stringers:
Please find
Please below
find aa
below table
tableofofrecommended
recommendedstair
stairstringer
stringerhole
holecentres.
centres.

Tableofofrecommended
Table recommendedstair
stairstringers
stringersdrilling
drillingfor
for M12
M12 bolts
bolts 40mm
40mmminimum
minimum
recommended
recommended
Tread
Treadwidth
widthmm
mm Recommended
Recommended stringer
stringer Hole size bearing
bearingsurface
surface

hole
holecentres
centres mm
mm mm
125
125 45
45 14 dia MinimeshTreads
Minimesh Treads
155,
155,165,
165,185
185 75
75 14 dia Predrillangle
Predrill anglewith
with7.4
7.4Hole
Hole
with:Disc
Attachwith:
Attach DiscC140SM
C140SM
205,
205,215
215 100
100 14 dia Top
TopSaddle:
Saddle:C129SM
C129SM
Bolted
Bolted
Fixing,
Fixing,
Abrasive
Abrasive
Nosing
Nosing ThreadRolling
Thread RollingScrew:
Screw:C309SM
C309SM
245,
245,275,
275,285,
285,305,
305,325
325 125
125 14 dia 44clips
clipsper tread(angle
pertread (anglenot
notsupplied)
supplied)

Also available in MiniinMesh.

Also available Mini Mesh.

10 11
 Fixing Clips Fixing Clips
CLIP SET CODE PATTERN DESCRIPTION COMPRISES USAGE CLIP ASSEMBLIES

C001MG A-F Clip Set Top clip C100MG Mild Steel Grating
Plan View
Mild steel Galvanised Bottom C200MG Depth = <50mm D
Top, Bottom & Bolt M8 x 65mm Bolt C304MG Flange present
Mild Steel

C002MG A-F Clip Set Top C100MG Mild Steel Grating

Mild Steel Galvanised Thread Rolling Depth = <5omm
Top & Bolt M8 x 50mm Bolt C302MG Flange Present TOPS

C003MG A-F Clip Set Top Clip C100MG Mild Steel Grating 12
Mild Steel Galvanised Bottom C200MG Depth = >55mm
Top, Bottom & Stainless M8 x 8mm Bolt C303SG Flange Present

C140SM
Discwasher
C001SM A-F Clip Set Top Clip C100SM Stainless Steel &
Stainless Steel Bottom C200SM Aluminium Grating
Top, Bottom & Bolt M8 Bolt C301SM Depth = <50mm
Flange Present
Aluminium

C003SM A-F Clip Set Clip C100SM Aluminium &

Stainless Steel Bottom C200SM Stainless Grating
Top, Bottom & Bolt M8 x 80mm Bolt C303SM Depth = >55mm

C004SM A-F Clip Set Top Clip C100SM Aluminium &

Stainless Steel Bottom C200SM Stainless Grating
Top, Bottom & Bolt M8 x 50mm Bolt C304SM Depth = <40mm
Flange Present

BOTTOMS
C024SM G Clip Set Top Clip C130SM FRP Grating
Stainless Steel M6 x 30mm Bolt C311SM Depth = 25mm
Mill Finish
Top & Bolt

C025SM G Clip Set Top Clip C130SM FRP Grating SCREWS/RIVETS

Stainless Steel M6 x 50mm Bolt C312SM Depth = 38mm
Mill Finish
Top & Bolt

C026SM Mini Mesh Clip Set Mini Mesh Top Clip C139SM FRP Grating
FRP

Mini Mesh M4 x 35mm Bolt C313SM Depth = 38mm

Stainless Steel
Mill Finish
Top & Bolt C309SM (65 x 8)
C308MG (50 x 8)
(Pilot Hole 7.4mm)
C030SM G Clip Set Top Clip C129SM FRP Grating C336SM (50 x 6)
Thread Rolling.
Stainless Steel M8 Bolt C301SM Depth = 25mm Web Plate
Top & Bolt & 38mm WELDING
C033SM Mini Mesh Clip Set Top Disc C140SM FRP Grating
Mini Mesh Thread Recline Depth = 38mm
Stainess Steel M8 x 65mm Bolt C309SM CLIP FREQUENCY
Top & Bolt

12 13
 Manufacturing Tolerances

width

1/100 of width

1/200 of width

1/200 of width

width

1/100 of width

width

1/200 of width

14 15
 disability
ade with handrail. 32NB. med
rrier.

Accessories
, with the addition
ing to comply with
s of AS1428.1 for 75
Safety Barrier
870
cess.
ail may be applied to
rade types by suffix "D"

Webplate Any steel or aluminium grating pattern can 290°

be combined with any HANDRAIL KNEERAIL
32NB
floorplate thickness. med Webforge recommends the use of
However Stanchion spacing dimensions must be nominated on the drawings.
Webplate is a flooring product that comprises floorplate welded Steel 32NB 25NB
Stanchion type must be nominated.
to the top of the grating. Pattern E grating (which is similar to F Pattern but with 100mm For stairways the stair angle must be nominated. Aluminium 46 O.D. x 3.5mm 38 O.D x 2.0mm
cross rod centres). Other combinations can be supplied on request. As per ‘typical’ drawings below.
Stainless Steel 32Sch10 2.8WT 32Sch10 2.8WT
Safety barrier stanchions are seal welded to the rails.

alustrade Webplate is available in the following steel or aluminium combinations Max Stanchion Spacing
an be manufactured with different infill, eg. Expanded Metal, Woven Wire, Perforated Metal etc. Steel 2000m
Material Product Floor Grating Weight Span at 4kPa UDL
Treadplate Untreated 5mm Aluminium 1500m
Thickness Kg/sqm Deflection
Stainless Steel 2000m

457
e of infill STEEL WP3 E255MP* 3mm E255MP* STEEL 44.49 S/S 1390mm 25NB 3.2 WT
e of stanchion type WP5 E325MP* 5mm E325MP*
Nominated Stachion type
32 NB med64.7832 Sch10 1625mm
ALUMINIUM WP3 E255AP* 3mm E255AP* 16.21 1100mm

560
32
100 x 6 NB
WP5 E325AP* 5mm E325AP* 23.21 1350mm .3
.2
WT

D
900

Where *indicates treatment, refer to the website for a detailed description of part Nominated stanchion
type
25
NB
.3
.2
number protocols under steel and aluminium grating sections. WT

32NB 3.2 WT
WebGripTM Anti-Slip STEEL S/S α = 0° - 20° Ramps required kickplate
α
α = 20° - 45° Stairs
120

457
Available in: 32 NB med 32 Sch10
25 NB 3.2 WT
• WebGripTM Anti-Slip Stair Nosing

457
• WebGripTM Metal Plating

560
• WebGripTM Metal Strips 100 x 6

485
• WebGripTM Conveyor Channel

D
Nominated stanchion type
Features:
• High Impact Resistance
• Anti-Slip Properties which overcome wet & oily surfaces
• Chermical & UV Resistance
• Durable Galvabond, Stainless Steel or Aluminium backing
• AS/NZ Certified

Stock sizes & Custom Manufactured sizes available

Webmesh
Webmesh comprises grating with a flattened, light gauge,
expanded mesh welded to the underside to prevent tools and
small objects from falling through the grating.

Meets the requirements of AS1657 Clause 4.5 with mesh

SM1624MFU welded to the underside of the grating.

* See website for more details.

16 17
 Steel Stanchions Steel Stanchions
P P PC PC S S S S S90 S90 PACA CAWA WA
SAL SAL
SAR SAR
SOAL SOAL
SOAR SOAR
Platform
PA
Platform Platform CornerPlatform Corner
Side Side Side Side Side90 Side90
Platform Angle Platform
Cored Angle
Angle Cored Angle
Welded Angle Welded AngleLeft Side
Side Angle SideAngle
AngleLeft
RightSide Angle
Side AngleSideSide
Right
Offset Offset Angle
Offset AngleSide Offset Angle
Left LeftRight Right

STEEL S/S STEEL S/S

32 NB med 32 NB med
32 Sch10 32 Sch10 90º 90º

457 457 457 457

457 457

STEEL S/S STEEL S/S

25 NB med 25 NB med
25 Sch10 25 Sch10 α α

1017 1017 1017

1017

560 stair 560 stair

560 560 560 560 stair
635 560 635 ramp 635 ramp 560 stair
635 635 ramp
635 ramp

TOP OF STEEL TOP OF STEEL

75 75
150 150
Left and Right handLeft
sideand Right hand side
α = Angle Drillings going up the stairs /going
Rampup the stairs / Ramp
α = Angle Drillings =
=
Angle
Angle drilled stanchions drilled
can stanchions
be made can be made to order
to order
with any
with any angle designated angle designated
between 1º - 45º between 1º - 45º

SC SCSC SCSO SOC CW WIG IG AMAMW AMWIGA IGA

AM
Side Conveyor Side
SideConveyor
Conveyor SideSide
Conveyor
Offset SideCored
Offset Cored
Welded Welded
In Ground In Ground
Angle MountedAngleAngle MountedAngle
Mounted InMounted In Ground Angle
Ground Angle
Welded Welded

457 457

STEEL S/S STEEL S/S STEEL S/S STEEL S/S

32 NB med 32 NB med
32 Sch10 32 Sch10 32 NB med 32 NB med
32 Sch10 32 Sch10

457 457 457

457

STEEL S/S STEEL S/S STEEL S/S STEEL S/S

25 NB med 25 Sch10 25 NB med 25 Sch10 α α α α
25 NB med 25 Sch10 25 NB med 25 Sch10 560 560
1017 1017 1017
1017

R R
505 505
560 560 485 Stair 485 Stair
560 Ramp 75 75
560 Ramp

55 55 TOP OF STEEL α
55 55 TOP OF STEEL α OFFSET
OFFSET
75
75 150
150 See Detail A
75MM Diameter
75MM Diameter
collar
See Detail A
‘SO’ TYPE OFFSETS
‘SO’ TYPE OFFSETS
collar
CHANNELS UNIVERSAL BEAMS
BASE PLATES
BASE PLATES CORNER
CORNER 600
600
600
CHANNELS
600
STEELSIZE
UNIVERSAL BEAMS
STEEL
STEEL
STEEL
OFFSET SECTION OFFSET
150 SIZE OFFSET SECTION OFFSET
150 150 x 75 110 200UB 110
STANDARD & ANGLE MOUNTED From 0º - 14º ANGLE MOUNTED ONLY From 15º - 45º 150 x 75 110 200UB 110
STANDARD & ANGLE MOUNTED From 0º - 14º ANGLE MOUNTED ONLY From 15º - 45º
146 172 4º 180 x 75 110 250UB 110
146 172 4º -1 180 x 75 110 250UB 110
126 º -1 r 0º 0º
102 126 0 0 º Fo -3 200 x 75 110 310UB 130
102 88 For º -3 0 1 5º 5º α = stair/ramp angle
200 x 75 110 310UB 130
56/63 (s/s) 88 150 60 15 or
5º 6 α =Fstair/ramp - 4 angle 230 x 75 110 360UB 130
56/63 (s/s) 150 For º -4 5 1 3 1º 230 x 75 110 360UB 130
51 31 For
75 65 For 45 250 x 90
250 x 90
130 410UB
130 410UB
130
130
75 65 45 300 x 90 130 460UB 130
88 300 x 90 130 460UB 130
88
Detail A Detail A
Hole size 17.5mm typical 380 x 100 130 530UB 140
Hole size 17.5mm typical 380 x 100 130 530UB 140
All steel & s/s base plates RADIUS R
All steel & s/s base plates RADIUS R
are 10mm thick
are 10mm thick Steel 100mm - Stainless Steel 100mm
Ctr hole 25mm Steel 100mm - Stainless Steel 100mm
Ctr hole 25mm

18 19
 Aluminium Stanchions PA CA WA Aluminium
SAL SA* Stanchions
SOAL SOAR
Platform Angle Cored Angle Welded Angle Side Angle Left Side Angle Right Side Offset Angle Side Offset Angle

P PC S S S90 PA CA WA SAL SA* SOAL Left SOAR Right

Platform Platform Corner Side Side Side90 Platform Angle Cored Angle Welded Angle Side Angle Left Side Angle Right Side Offset Angle Side Offset Angle
Left Right
P PC S S S90
46 O.D. Platform Platform Corner Side Side Side90
x 3.5mm
46 O.D. 90º 457 457
x 3.5mm 457
90º 457 457
α
38 O.D 457 1017
x 2.0mm α
38 O.D 1017
1017
x 2.0mm
560 560 Stair 560 Stair
1017
635 Ramp 635 Ramp
560
560 560 Stair 560 Stair
635 Ramp 635 Ramp
560 TOP OF STEEL

150
TOP OF STEEL Left and Right hand side,
75
α = Angle Drillings going up the Stairs / Ramp
150
Angle drilled stanchions can be made to order Left and Right hand side,
75 with any angle designated between 1° - 45°
α = Angle Drillings going up the Stairs / Ramp
Angle drilled stanchions can be made to order
AM
with any angle designated between 1° - 45° AMW IGA
Angle Mounted Angle Mounted In Ground Angle
SC SC SO C W IG Welded
Side Conveyor Side Conveyor Side Offset Cored Welded In Ground AM AMW IGA
Angle Mounted Angle Mounted In Ground Angle 457
46 O.D. SC SC SO C W IG 46 O.D. Welded
Side Conveyor Side Conveyor Side Offset Cored Welded In Ground
x 3.5mm x 3.5mm 457
46 O.D. 46 O.D.
x 3.5mm 457
x 3.5mm 457

38 O.D 457
38 O.D 457 x 2.0mm
α α
560
x 2.0mm 38 O.D 1017
38 O.D 1017
x 2.0mm
α α
560
x 2.0mm 1017
1017 R
485 Stair
505
560 560 Ramp 75
R
485 Stair
505
560 560 Ramp 75
α OFFSET
55 55 TOP OF STEEL
75
150
See Detail
α 1 ‘SO’ TYPE
OFFSET OFFSETS
55 55 TOP OF STEEL
75mm diameter
CHANNELS UNIVERSAL BEAMS
75
150
collar See Detail 1 ‘SO’ TYPE OFFSETS
ALUM. ALUM.
75mm diameter 600
BASE PLATES collar
CORNER
600 SIZE
CHANNELS
150 x 75
ALUM.
OFFSET
150 200UB
SECTION
UNIVERSAL
ALUM.
BEAMS OFFSET
150
150 600
BASE 148 PLATES
STANDARD & ANGLE MOUNTED From 0º - 14º ANGLE MOUNTED ONLY From 15º - 45º
172 CORNER
600
0º
-1
4º
0º
SIZE 180 x 75OFFSET 150 SECTION250UB OFFSET 150
150 x 75
200 x 75 150 150 200UB 310UB 150 150
Fo r -3
150 5º 180 x 75
STANDARD & ANGLE MOUNTED
102 From 0º - 14º ANGLE MOUNTED ONLY126
From 15º - 45º 6 0 r 1 5º 230 x 75 150 150 250UB 360UB 150 150
4ºFo -4 α = stair/ramp angle
148 172 88 º -11
5 º 3 1º 200 x 75250 x 90 150 150 310UB 410UB 150 150
150 r 0 3 0For
Fo º-
102 80 126 60 1545 45º 230 x 75300 x 90 150 150 360UB 460UB 150 165
80 For º- α = stair/ramp angle
88 150 51 31 380 x 100 150
250 x 90 165 410UB 530UB 150 165
For
80 80 Hole size 17.5 mm typical.
88 Detail 1
45 300 RADIUS
x 90 R 150 460UB 165
All Alumunium base plates 380 xAluminium
100 140 mm
165 530UB 165
are 12 mm thick.
Hole size 17.5 mm typical.
88 Detail 1 RADIUS R
All Alumunium base plates Aluminium 140 mm
are 12 mm thick.

20 21
 Kickplate Mounting Brackets Closures Bends & Slip Joints
300
40 12 55 30 22 49 GATES - STEEL Gate Types
See CLOSURES & BENDS Webforge Monowills gates are self - closing and are • Spring Loaded
STEEL Detail B
designed to be attached to Monowills stanchions.
The direction or swing is critical to obtain a correctly
• Self Closing
• Padlock Option
14 Horizontal Closure Bends (HCB)
functioning gate. • Combine with an
Standard pipe : Webforge gates can be supplied with kickplate if required, • Bracket variation

12
Steel Handrail : 32NB med/32 SCH10
or to suit the flatbar or structural styles at the top of a ladder. • Double Gate

45
Steel Kneerail : 25NB med/25 SCH10

457
Standard radius 140mm Centre line Single gates should not exceed 1200 140mm mm ; • Kickplate Optiona
RADIUS
D

Alum: 46 O.D. x 3.5mm the most popular size is 800 mm.

D

D
25 Gates with kickplate should not exceed 1000mm maximum per gate.

GATES

MAXIMUM MAXIMUM
OFFSET 27 +/- 2 1000 1200
260

Steel Stainless Steel & Aluminium

Angle Closure Bends (ACB) 32NB
DIMENSION ‘D’ FOR VARIOUS STANCHION TYPES DIMENSION ‘D’ FOR VARIOUS STANCHION TYPES 300 300
Grating Height mm NIL 20,25,32 40,45,50 60, 65 Grating Height mm NIL 20,25,32 40,45,50 60, 65 Standard pipe :
Steel Handrail : 32NB med/32 SCH10
P, W, C D = 60 D = 85 D = 100 D = 120 P, W, C D = 40 D = 65 D = 80 D = 100 Steel Kneerail : 25NB med/25 SCH10 25NB
S & SO D = 135 D = 160 D = 180 D = 195 S & SO D = 115 D = 140 D = 160 D = 175 Standard radius 140mm
Centre line
Alum: 46 O.D. x 3.5mm
20mm GRATING 25mm GRATING 32mm GRATING
Available with
40 typ. 40 typ. 40 typ. α - value from
1º - 45º

457
65 (S/S Alum)

65 (S/S Alum)

65 (S/S Alum)
Note : Compliance with AS1657 requires minimum width
100 kickplate
typ.
25 10

32 10

α Important
85

85

85

α
20 10

HANDRAIL KNEERAIL
When ordering self closing gates,
Stanchion spacing dimensions must be nominated on the drawings.
Steel 32NB 25NB it is essential to nominate
Stanchion type must be nominated.
For stairways the stair angle must be nominated. TYPICAL KICKPLATE Aluminium 46 O.D. x 3.5mm 38 O.D x 2.0mm Angle Closure the swing direction,Angle
and type
Closure
POSITIONS of stanchion.
As per ‘typical’ drawings below. Bend Bottom Bend Top
Safety barrier stanchions are seal welded to the rails.
Stainless Steel 32Sch10 2.8WT 32Sch10 2.8WT
*viewed
NW Swing SW Sw
260 260from walking surface

Max Stanchion Spacing

Detail B Steel Steel 2000m
Rail Bends (RB) Rail Bends (ACB)
BALUSTRADE STANCHIONS L2 mm
52 Aluminium 5 1500m 300 mm P Ball IG Ball
KICKPLATE MOUNTING BRACKET
Stainless Steel 2000m Standard pipe : Platform In Ground
457

25NB 3.2 WT
Steel Toprail : 32NB med/32 SCH10
Nominated Stachion type Steel Kneerail : 25NB med/25 SCH10
Standard radius 140mm Centre line
STEEL S/S
25

KICKPLATE MOUNTING BRACKET NOTES 32 NB med 32 Sch10

26

Angle a value from 90° - 180°

45
560

40

32

300 m m
100 x 6 NB
1. Kickplate mounting brackets are optional and .3 Aluminium Top Rail : 46 O.D x 3.5mm
must be specified when ordering.
.2
WT Aluminium Knee Rail : 38 O.D x 2.0mm 2.8wt

L 1 mm
D

Standard Leg :
2. Kickplate mounting
Nominated stanchion
typebrackets are mounted
25
NB 300mm x 300mm 140mm
.3
on the right hand side of the stanchion when .2 Non Standard Leg : RADIUS TYPICAL ALL BENDS AND CLOSURES
viewed from the walking surface, unless DLSO. S. Steel & Aluminium WT
L1 x L2 = < 6500

900
80 SO
3. The slot in the32NB
bracket allows for 7mm

920
3.2 WT 40 P,S 5 SLIP JOINTS
up/down adjusment of the kickplate. α = 0° - 20° Ramps required kickplate
α SJ20G - suits 20NB Rail L2 mm
α = 20° - 45° Stairs
457

4. Standard kickplate is 100 x 6 flat but other

SJ25J - suits 25NB Rail
20

sizes are available. 300 mm

25 NB 3.2 WT
STEEL S/S
457
26

SJ32G - suits 32NB Rail

25

32 NB med 32 Sch10
45
40

SJ40G - suits 40NB Rail

560

m
m
26

100 x 6 2.8wt

m
m
ST46A - suits 46OD Rail
20

485

0
L1
α

30

120
D

Nominated stanchion type

P, S Stanchion Slip joints are used when joining the top
SO Stanchion or knee rail to another piece of pipe; for example
- when the expansion joint is required,
- when joining rails without using a butt weld α: Ang
Ang

600
The inslip
* Not available joint can
Aluminium be fixed by welding or using pins with

22 23
 Gates Balustrades
GATES--STEEL
GATES STEEL Gate
GateTypes
Types Balustrade Barrier
Balustrade Barrier
WebforgeMonowills
Webforge
JUMBO BALUSTRADE
Monowillsgates
gatesareareself
self -- closing
closing and
and are
are ••Spring
SpringLoaded
Loaded
Balustrades do not
Balustrades meet
do not AS1657
meet requirements
AS1657 requirements
designedtotobebeattached
attachedto toMonowills
Monowills stanchions.
stanchions. ••Self
designed SelfClosing
Closing Notes:
Notes:
Thedirection
directionororswing
swingisiscritical
critical to
to obtain
obtain aa correctly
correctly ••Padlock
The PadlockOption
Option To meet the the
To meet requirements of AS1170
requirements TableTable
of AS1170 3.3 C3
3.3the
C3stanchion spacing
the stanchion should
spacing not exceed
should 1.75m1.75m
not exceed for thefor
P the
unitsP and
units1.6m
and for S units.
1.6m for S units.
functioninggate.
gate. ••Combine 65 NB To meet the requirements of AS1428 a disability rail balustrade must be used with the attached handrail as shown.
functioning Combinewith
withany
anystanchion
Medstanchion To meet the requirements of AS1428 a disability rail balustrade must be used with the attached handrail as shown.
Webforge gates can be supplied with kickplate if required, • Bracket variations for welding to columns Balustrade barrier should not be more than 6.5m in length per panel.
Webforge gates can be supplied with kickplate if required, • Bracket variations for welding to columns Balustrade barrier should not be more than 6.5m in length per panel.
or to suit the flatbar or structural styles at the top of a ladder. Avoid large right angle panels where the leg length exceed 2.5m for shipping and packing reasons. All balustrade must have fully sealed welded joints.
or to suit the flatbar or structural styles at the top of a ladder. • Double Gate Avoid large right angle panels where the leg length exceed 2.5m for shipping and packing reasons. All balustrade must have fully sealed welded joints.
• Double Gate * Not available in Aluminium
Single gates should not exceed 1200 mm ; * Not available in Aluminium
Single gates should not exceed 1200 mm ; • Kickplate Optional
the most popular size is 800 mm.
• Kickplate Optional 1800 +/-2
the most popular size is 800 mm. 1800 +/-2
Gates with kickplate should not exceed 1000mm maximum per gate. BAL-1
880

Gates with kickplate should not exceed 1000mm maximum per gate. BAL-1
32NB. med
DIMENSION INSIDE STILES Standard 32NB. med
DIMENSION INSIDE STILES Standard
GATES 1200 MAXIMUM 32NB top / bottom rails
GATES 1200 MAXIMUM 32NB top / bottom
12mm diameter rods. rails
MAXIMUM MAXIMUM 12mm diameter rods.

40N B m ed
MAXIMUM MAXIMUM 65 NB

40N B m ed
1000 1200 s/s 32Sch10
120

1000 1200 med s/s 32Sch10

82

top/bottom rail

900
140 16 round
top/bottom rail 12 round

900
12 round
32NB
32NB

25NB
JUMBO BALUSTRADE WITH DISABILITY HANDRAIL

120
25NB 32NB. med

120
100 TYPICAL 32NB. med
100 TYPICAL

CHANNELS, RHS or STILES 32NB

65 NB CHANNELS, RHS or STILES 32NB
Med AS1428 disability
75 AS1428 disability
Balustrade with handrail.
32 NB 32NB. med
α Note : Compliance with AS1657 requires minimum width ofmed
600 mm. Balustrade with handrail.
BAL-1D 32NB. med
Note : Compliance with AS1657 requires minimum width of 600 mm. Disability
BAL-1D barrier.
290° As for BAL-1, barrier.
Disability with the addition
880

Important of extra
As forrailling
BAL-1,towithcomply
the with
addition
Important requirements of AS1428.1 for with 75
870
of extra railling to comply

870
When ordering self closing gates,
disability access. of AS1428.1 for
requirements 75

870
it is essential
When orderingtoself
nominate
closing gates, Additional rail may be applied to
disability access.
itthe swing direction,
is essential and type
to nominate other balustrade
Additional railtypes
may bybe suffix "D"to
applied
of stanchion.
the swing direction, and type 65 NB other balustrade types by suffix "D" 290°
of stanchion.
*viewed from walking surface
NW Swing SW Swing NE Swing SE Swing
120

med 290°
82

140
*viewed from walking surface
NW Swing
16 round SW Swing NE Swing SE Swing 32NB med
32NB med
BALUSTRADE STANCHIONS PA Ball
BALUSTRADE STANCHIONS
P Ball IG Ball Platform Angle
PA Ball
Platform
P Ball In
IGGround
Ball Platform Angle Special balustrade
Platform In Ground Special
Balustrade canbalustrade
be manufactured with different infill, eg. Expanded Metal, Woven Wire, Perforated Metal etc.
STEEL S/S 400
Balustrade can be manufactured with different infill, eg. Expanded Metal, Woven Wire, Perforated Metal etc.
32STEEL
NB med 32S/S
Sch10
BAL-SP
32 NB med 32 2.8wt
Sch10
JUMBO PANEL BAL-SP
. Your choice of infill STEEL S/S
2.8wt . Your choice of stanchion type
32 NB med
150
. Your choice of infill STEEL32 Sch10 S/S
Showing Horizontal Closure RADIUS . Your choice of stanchion type
450

32 NB med 32 Sch10
Bend and End Caps
900 900
920

900
Jumbo stanchions Type JP.
920

1000

900
Handrail and kneerail 76.1mm O.D.

STEEL S/S
550

32STEEL
NB med 32S/S
Sch10 α
STEEL S/S
2.8wt
32 NB med 32 Sch10

120
α 32 NB medSTEEL Sch10 S/S
32
120

2.8wt

120
32 NB med 32 Sch10
120

α: Angle Drillings
Angle drilled stanchions can be made to order
600

* Not available in Aluminium α : with

Angle
anyDrillings
angle designated between 1° - 45°.
Angle drilled stanchions can be made to order
600

with any angle designated between 1° - 45°.

* Not available in Aluminium

24 25
 Tolerances / Oneball Stanchions / Multi-ball Jumbo Steel

OBHG OBPG One Ball Stanchions Webplate JP JS AnyJS JC pattern can beJW
steel or aluminium grating combined with any
45º Jumbo
Webplate is a flooring product Platform floorplate
that comprises Jumbowelded
Side Jumbo Side Jumbo Cored Jumbo
floorplate thickness. However Webforge recommends Weldedthe use of
(Note these do not meet AS1428 or A1657 requirements.)
One ball stanchions are available with all the various stanchions configurations. to the top of the grating. Pattern E grating (which is similar to F Pattern but with 100mm
100 These spheres are drilled for 32NB pipe UON. cross rod centres). Other combinations can be supplied on request.
180 65NB
75 The type of stanchion and the overall height have to be nominated.
med
There are three handrail stanchion configurations as shown below: Webplate is available in the following steel or aluminium combinations
100 (Note these do not meet AS1428 handrail requirements due to the sphere.) 450
Material Product Floor Grating Weight Span at 4kPa UDL
Treadplate Untreated 5mm
OBSG One Ball Thickness Kg/sqm Deflection
Drilled one side only 65NB STEEL WP3 E255MP* 3mm E255MP* 44.49 1390mm
All stanchions can be provided in the med 1000
WP5 E325MP* 5mm E325MP* 64.78 1625mm
drilled one side only; (DOSO) configuration. ALUMINIUM WP3 E255AP* 3mm E255AP* 16.21 1100mm
The conventions used are as shown and WP5 E325AP* 5mm E325AP* 23.21 1350mm
255 550
are nominated when viewed from the
700
Nominate walking surface. Where *indicates treatment, refer to the website for a detailed description of part
Height DLSO DRSO number protocols under steel and aluminium grating sections.
Drilled Left Drilled Right
Multi Ball Stanchions Side Only Side Only
150
(Note these do not meet A1657
+/- L/100 WebGrip Anti-Slip
TM
requirements.)
Multi ball stanchions are available Available in:
with all the various stanchions • WebGripTM Anti-Slip Stair Nosing
• WebGripTM Metal Plating JAM JAMW JSAL JSAR JCA JWA
configurations. The drilling size Jumbo Angle Jumbo Angle Jumbo Side Jumbo Side Jumbo Cored Jumbo Welded
to suit required rail pipe sizes and • WebGripTM Metal Strips Mounted Mounted Welded Angle Left Angle Right Angle Angle
the spacing between spheres have • WebGripTM Conveyor Channel
+/- 1mm

to be nominated. Minimum sphere DBSO DTSO

Drilled Bottom Drilled Top
65NB
Features:
centres is 250mm. The type of Side Only Side Only med
stanchion and the overall height • High Impact Resistance
have to be nominated. • Anti-Slip Properties 450
which overcome wet & oily surfaces
• Chermical & UV Resistance
+/- 2mm

• Durable Galvabond, Stainless Steel or Aluminium backing

Preferred Drilling Dimensions • AS/NZ Certified
Nominated 65NB 1000
Centres
Steel &
Stainless Aluminium
med
steel Stock sizes & Custom Manufactured sizes available
485 (Stair)
Toprail sphere 45mm 48mm 550
+/- 1mm

550 (Ramp)
Kneerail sphere 36mm 48mm 700
Nominated Webmesh
Balustrade lower 45mm N/A Centres
sphere Webmesh comprises grating with a flattened, light gauge,
α α
expanded mesh welded to the underside to prevent tools and
small objects from falling through the grating. 150
Top of S Special Stanchion 50
Nominated 50
steel
The S special stanchion is available Centres
Meets the requirements of AS1657 Clause 4.5 with mesh
in the S, SAL, SAR and SC configurations. SM1624MFU welded to the underside of theBASE
grating.PLATE
75

Please contact your Webforge branch. 100

Stanchion Tolerances * See website for more details.

Height +/- 2.0 mm in 1 metre
150
Angle Drilling +/- 1.5 degrees
Base plate alignment: +/- 2mm Multi Ball
Hole dia. 20mm
Vertical alignment +/- L/100
Sphere drilling 2 - 4 oversize 16mm Thick

26 27
 Jumbo Steel Jumbo Rails
CES TOLERANCES
JUMBO RAIL BENDS (RB)
JUMBO RAIL BENDS (RB) JUMBO BALUSTRADE
JUMBO BALUSTRADE
Standard pipe :
Standard pipe : L2mm
+/- L/100 65NB. 3.6 WT L2mm
L/100 65NB. 3.6 WT 400 65 NB
400 65 NBMed
Med

Standard Leg : TYPICAL ALL BENDS AND CLOSURES

880
Standard Leg : 400mm x 400mm 150
TYPICAL ALL BENDS AND CLOSURES
+/- 1m m

400

880
RADIUS TYPICAL

L 1m m
400mm x 400mm Non-standard Leg :
400 150
L1 + L2 = < 6500
RADIUS TYPICAL
L 1m m

Non-standard Leg :
L1 + L2 = < 6500 65 NB

120
med
+/- 2m m

82
140 16 round
L2mm 65 NB

120
med

82
140 16 round
L2mm 400
+/- 1m m

m
400
m
JUMBO BALUSTRADE WITH DISABILITY HANDRAIL
0
L1

40
TYPICAL ALL BENDS AND CLOSURES
α
m
m

JUMBO BALUSTRADE WITH DISABILITY HANDRAIL

0
L1

40

Stanchions tolerances TYPICAL ALL BENDS AND CLOSURES 65 NB

α Med
Height : +/- 2.0 mm in 1 metre
75
Angle drilling : +/- 1.5 degrees 32 NB
Base plate alignment : +/- 1 mm α med
erances
Vertical alignment : +/- L / 100 65 NB
Sphere drilling : 2 - 4 oversize Med 290°

880
: +/- 2.0 mm in 1 metre
75
: +/- 1.5 degrees

870
32 NB
ment : +/- 1 mm α med
ent : +/- L / 100
: 2 - 4 oversize 65 NB 290°

880

120
med
CLOSURES & BENDS

82
140 16 round

870
Horizontal Closure Bends
Standard Pipe
65NB. med. 65 NB
150

120
med
& BENDS

82
450

RADIUS 140 16 round

400
sure Bends

JUMBO PANEL
150 150
Showing Horizontal Closure
450

RADIUS

450
RADIUS 400
Bend and End Caps
400
400
Angle Closure Bends (ACB) 400 Jumbo stanchions Type JP. 1000
Standard Pipe
JUMBO PANEL
Handrail and kneerail 76.1mm O.D.
65NB. med

550
150
Available with α value from 1º - 45º Showing Horizontal Closure RADIUS

450
400
Bend and End Caps
400
Bends (ACB) 400 α Jumbo stanchions Type JP. 1000
α Handrail and kneerail 76.1mm O.D.

550
value from 1º - 45º
ANGLE CLOSURE ANGLE CLOSURE
400 BEND BOTTOM 400 BEND TOP

α
α

28 29
ANGLE CLOSURE ANGLE CLOSURE
400 BEND BOTTOM 400 BEND TOP
 Installation Details Installation Details
Technical
TechnicalDetails
Details
Base
BasePlate
PlateFixings
Fixings Sphere
Spherefixings
fixings End
Endcaps
caps Curved
Curvedrails
rails
Base
Baseplates
platesfor
forStandard
Standardmonowills
monowillsstanchions
stanchionsrequire
require2-M-16
2-M-16bolts.
bolts. Rails
Railsshould
shouldbe
befixed
fixedtotospheres
spheresatatleast
leastevery
every3m.
3m.by
bywelding.
welding. Monowills
Monowillscancanbe
beterminated
terminatedwith
withend
endcaps
capsThis
Thismethod
methodisissometimes
sometimes Curved
Curvedhandrails
handrailsare
arerolled
rolledtotothe
theradius
radiusspecified.
specified.Curved
Curvedrails
railsshould
shouldbebe
(17.5
(17.5holes.)
holes.) used
usedwhen
whenthe
thehandrail
handrailterminates
terminatesatataawall
wallororsolid
solidobject.
object.This
Thisisisinstead
instead erected
erectedasasfor
forstraight
straightruns
runsbut
butininsome
someinstances
instancesthe thestanchions
stanchionswill
will
Base
Baseplates
platesfor
forJumbo
Jumbostanchions
stanchionsrequire
require4-M-16
4-M-16bolts.
bolts.(20
(20holes.)
holes.) ofofan
anend
endclosure.
closure.End
Endcaps
capsare
arepressed
pressedonto
ontothe
theopen
openpipe
pipeand
andmust
mustbe be need
needtotobe
beplaced
placedloose
looseononthe
therail
railbefore
beforeititisisplaced
placedininposition.
position.
Closure
Closurebend
bendfixings
fixings
When
Whenfixing
fixinginto
intoconcrete,
concrete,chemical
chemicalanchors
anchorsare
arerequired
requiredrather
rather placed
placedonce
oncethe
thepipe
pipeisisthrough
throughthe
thestanchion
stanchionspheres.
spheres.
Closure
Closurebends
bendsare
arewelded
weldedtotothe
thetop
topsphere
sphereand
andtotothe
theknee
kneerail.
rail.The
The
than
thanexpansion
expansionanchors.
anchors.
kneerail
kneerailconnection
connectionisiseither
eitherwelded,
welded,pinned
pinnedororscrewed
screwedasasthe
theclosure
closure Balustrades
Balustrades
Shims
Shimsplaced
placedbelow
belowthe
thebaseplate
baseplateare
areacceptable
acceptableforforlevelling
levellingthe
the DOSO
DOSOStanchion
Stanchion
fits
fitsover
overthe
thekneerail.
kneerail. Balustrades
Balustradesarearesupplied
suppliedininsections
sectionsapproximately
approximately2m 2mlong.
long.The Theend
endofof
stanchion.
stanchion. DOSO
DOSOstands
standsfor
fordrilled
drilledone
oneside
sideonly
onlyandandthese
thesestanchions
stanchionsare
areusually
usually one
onesection
sectionfits
fitsinto
intothe
thestanchion
stanchionononthe
thenext
nextsection.
section.ItItisissuggested
suggested
used
usedagainst
againstaawall
wallororsolid
solidobject
objectororatataagate
gateororladder
ladderaccess
accesspoint,
point, that
thattwo
twosections
sectionsare arefirst
firsterected
erectedasasper
per Section
Section11after
afterwhich
whicheach
each
Rail
Railfixings
fixings Expansion
Expansionjoints
joints replacing
replacingananend
endclosure.
closure.Handrail
Handrailshould
shouldbe beinstalled
installedworking
workingaway
away section
sectioncan
canbebefitted.
fitted.
All
Allrails
railsshould
shouldpreferably
preferablybebejointed
jointedwithin
withinthe
thestanchion
stanchionsphere.
sphere. InInlong
longruns
runsofofrailings
railingsexpansion
expansionjoints
jointsare
arerequired.
required.Expansion
Expansionjoints
joints
from
fromthe
theDOSO
DOSOstanchion.
stanchion.
Where
Wherethis thisisisdone
donethen
thenthe
theslip
slipjoint
jointcan
canbebeomitted
omittedififthe
thepipe
pipeisiswelded
welded should
shouldbe beininthe
theoutside
outsidequarters
quartersofofthe
thespan
span. .Expansion
Expansionjoints
jointsare
aremade
made
The
Thebaseplates
baseplatesofofbalustrades
balustradesneed
needtotobe
belifted
liftedover
overthe
thefixing
fixingbolts.
bolts.
totothe
thesphere.
sphere.Where
Wherethat
thatisisnot
notpossible
possiblethe
thejoint
jointshould
shouldoccur
occurininthe
the bybyfixing
fixingone
oneside
sideofofaaslip
slipjoint
jointand
andallowing
allowingthe
theother
otherside
sidetotobe
befree.
free.
Corner
Cornerposts
posts(PC)
(PC) ItItisisimportant
importantthe
thefixings
fixingsare
arecorrectly
correctlyspaced
spacedand andextend
extendsufficiently
sufficiently
outer
outerquarters
quartersofofthethespan
spanbetween
betweenstanchions
stanchionswithwithaaslip
slipjoint.
joint. totoprotrude
protrudethrough
throughthethebaseplate
baseplateonce
oncefitted.
fitted.Balustrades
Balustradesarearejoined
joinedasas
AAcorner
cornerpost
poststanchion
stanchioncan
canbe
beused
usedatat90
90degree
degreechanges
changesofofdirection
direction
Slip
Slipjoints
jointscancanbe bekept
keptininposition
position for
forsteel
steelstanchions
stanchionswith
with Kickplate
Kickplate for
forrails.
rails.
instead
insteadofofaa90
90degree
degreebend.
bend.Handrail
Handrailshould
shouldbe
beinstalled
installedworking
workingaway
away
• •Welding
Welding Kickplate
Kickplatecan
canbe
bewelded
weldedororbolted
boltedtotothe
thekickplate
kickplatemounting
mountingbracket.
bracket. from
fromthe
thecorner
cornerstanchion.
stanchion.The
Thehandrail
handrailconnection
connectiontotothe
theCorner
Cornerpost
post Gates
Gates
• •Taper
Taperpinspins
stanchion
stanchionmust
mustbebewelded
welded Gates
Gatesare
aremanufactured
manufacturedwith withaaswing
swingdirection.
direction.The
Thegate
gatestanchions
stanchionsareare
• •Screws
Screws
Stanchion
Stanchionspacings
spacings DOSO.
DOSO.Gate
Gatesprings
springscan
canbebetensioned
tensionedby
byturning
turningthe
thespring
springininthe
thecoil
coil
Stanchions
Stanchionsare
arespaced
spacedatatnominally
nominally2000mm
2000mmmaximum.
maximum. Kickplate
Kickplate direction.
direction.Usually
Usually22toto33turns
turnsare
arerequired.
required.
Aluminium
AluminiumStanchions
Stanchionsare
arespaced
spacedatat1500mm
1500mmmaximum.
maximum. Kickplate
Kickplatecan
canbebeattached
attachedtotothethestanchions
stanchionsororbebepart
partofofthe
theflooring
flooring
material.
material.IfIfaakickplate
kickplateisisrequired
requiredthen
thenthe
thestanchions
stanchionsusually
usuallycome
comewith
with
kickplate
kickplatemounting
mountingbrackets
bracketswhich
whicharearepredrilled
predrilledangles
angleswelded
weldedtotothe
the
stanchion.
stanchion.Kickplate
Kickplatecancanbe beattached
attachedusing
usingM12
M12bolts
boltsininwhich
whichcase
caseitit
Aluminium
Aluminium needs
needstotobe
bedrilled
drilledororititcan
canbe
bewelded
weldedon onsite
site. .The
Theweld
weldcancanbebedone
done
on
onthree
threesides
sidesofofthe
theangle
angleororwithin
withinthe
theholes
holesofofthe
theangle
anglebracket.
bracket.

TYP
TYP
33 300
300
300
300 300
300 InInGround
GroundStanchions
Stanchions(IG,
(IG,IGA)
IGA)
InInground
groundstanchions
stanchionsare
aresupplied
suppliedwith
withan
anextra
extralength
lengthleg
legtotoallow
allowfor
for
Steel
Steel
casting
castinginto
intoaafooting.
footing.Footing
Footingsizes
sizesare
areasasspecified
specified by
bythe
thecivil
civilengineer.
engineer.

300
300 300
300
Alu
Alu 2525
33
Alu
Alu 1010max
max TYP
TYP
457
457

33

SS
αα
SS SS

457
457

457
457
150
150 2525
Angle
AngleClosure
Closure 33
300
300 Bend
BendTop
Top Weld
Weldjoint
jointdetail
detailfor
fora apipe
pipejoin
join
TYP
TYP
33 using
usinga aslip
slipjoint
jointasasa abacking
backingbarbar αα
Typ
Typfor
fortop
topandandknee
kneerails
rails
260
260

300
300 260
260
IfIftack
tackwelding
weldingwith
witha a25mm
25mmtack tackweld,
weld,then
thenuse
useslip
slipjoints
joints
IfIffull
fullseal
sealwelding
weldingthen
thenslip
slipjoints
jointsare
arenot
notrequired.
required.

300
300
TYP
TYP
1010max
max TYP
TYP 33
33 33 1010max
max

Alu
Alu 33
Taper
Taperpins
Drill
pinsatat100mm
Drill5mm
5mmholes
100mmcentre
holestotosuit
centre
suitpins
pins

1010nom
nom Alu
Alu 1515minimum
minimum

Alu
Alu Alu
Alu SS
150
150
SS 1010nom
nom

Expansion
ExpansionJointJointdetail
detail Weld
Weldjoint
jointdetail
detailfor
fora apipe
pipejoin
join
TYP
TYP
33 SS 7575
150
150 SS αα

using
usinga a150mm
150mmslip slipjoint
joint using
usinga aslip
slipjoint
jointasasa abacking
backingbar.
bar.
typ
typfor
fortop
topand
andknee
kneerails
rails Typ
Typfor
fortop
topandandknee
kneerails
rails Expansion
ExpansionJointJointdetail
detail Slip
Slipjoint
jointdetail
detailfor
fora apipe
pipejoin
join
300
300 using
usinga a150mm
150mmslip slipjoint
joint using
usinga aslip
slipjoint
joint
typ
typfor
fortop
topand
andknee
kneerails
rails Typ
Typforfortop
topand
andknee
kneerails
rails 260
260
Typical
Typicaljoins
joinsininrails
railsatatSpheres
Spheres

30 31
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