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Job No.

TUBE TO TUBESHEET WELD Rev :


CALCULATION

TUBE TO TUBESHEET CALCULATION WITH 4.5 mm GROOVE WELD


INPUT DATA:

Tube O.D, = 19.05 mm


Tube Nominal wall thickness, t = 2.11 mm
Tube Material = SA-179
Type = Seamless
Tubesheet Material = SA 266 1
Tube Allowable stress@design temp. = 92.4 Mpa
Tube Allowable stress@Ambient temp. = 92.4 Mpa
Tubesheet Allowable stress = 112.391 Mpa
Tube Yield stress@Design temp. = 168.241 Mpa
Fillet weld leg, af = 2 mm
Groove weld leg, ag = 2.11 mm
Tube to tubesheet joint weld type = Full Strength

Nomenclature:
ac =
length of the combined weld legs measured parallel to the longitudinal axis of the tube at its outside
af = filletweld leg
ag = groove weld leg

ar = minimum required length of the weld leg under consideration

fd = ratio of the design strength to the tube strength ( = 1 for full strength welds)
fw = weld strength factor (Sa/Sw)
ff = ratio of the fillet weld strength to the design strength (1 − Fg/(fdFt))
Fg = groove weld strength, but not greater than Ft,(0.85πag (do + 0.67*ag)*Sw)
Ft = Axial tube strength,(πt (do − t) Sa)
Ff = fillet weld strength, but not greater than Ft,(0.5 5πaf (do + 0.67af) Sw)
fw = weld strength factor,(Sa/Sw)
Sa = Allowable stress in tube,Mpa
St = allowable stress of the material to which the tube is welded,Mpa
Sw = Allowable stress in weld (lesser of Sa or St)
Lmax = maximum allowable axial load in either direction on the tube-to-tubesheet joint

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TUBE WELD SIZE RESULTS,UW-20 of ASME SEC VIII Div.1,2017 Edition

Tube Strength,Ft = 𝝅∗𝒕∗(𝒅𝒐−𝒕)∗𝑺�

= π*2.11* (19.05-2.11) *92.4

= 10375.70714 N

Fillet weld strength,Ff =


�.𝟓𝟓∗𝝅∗�𝒇∗(𝒅𝒐+�.𝟔𝟕∗�𝒇)∗𝑺�

6510.761022 N (but not > Ft)

Groove weld strength,Fg =�.𝟖𝟓∗𝝅∗�� *(do+0.67*ag)*Sw

= 10653.86981 N (but not > Ft)

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As per UW-20.4(2)(-a) L max = Ft (for welded only tube-to-tubesheet
joints, where the thickness through t
Max. Allowable Tube to = 10375.70714 N less than the nominal tube thickness

tubesheet load,Lmax
Design Strength Ratio,fd = 1

Weld strength factor,fw = Sa/(min(Sa,St)

= 1

Fillet Strength ratio,f = 𝟏−𝒇� /(𝑭𝒅∗𝑭𝒕)

= 0

= Sqrt((�.𝟕𝟓∗𝑫𝒐)^�+2.73*t*(D-t)*fw*fd*f))-0.75*Do
minimum required length of
the weld,ar
= Sqrt((0.75*50.8)^2+(2.73*3.4*(50.8-3.4)*1*1*0)))-0.75*50.

= Sqrt((0.75*50.8)^2+(0)))-0.75*50.8

= Sqrt((38.1)^2)-0.75*50.8

0 mm

As per UW-20.6(d)(1)
For full strength welds, ac shall not be less than the greater of (ar + ag) or t.

(ar+ag) 2.11 mm
t 2.11 mm

minimum required length of 2.11 mm


the weld leg(s) under
consideration

ac 4.11 mm

ac > max((ar+ag),t)

Minimum Required Fillet Weld Leg,afr = 0 mm


Minimum Required Groove Weld Leg,agr = 2.11 mm

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Calculate af :
af = ac − ag.

= 2

= 2 mm

Provided Fillet Leg = 2 mm


Provided Groove Leg = 2.11 mm

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5554-01

measured parallel to the longitudinal axis of the tube at its outside diameter

eld leg under consideration

tube strength ( = 1 for full strength welds)

he design strength (1 − Fg/(fdFt))


ter than Ft,(0.85πag (do + 0.67*ag)*Sw)

which the tube is welded,Mpa

ither direction on the tube-to-tubesheet joint

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(for welded only tube-to-tubesheet
joints, where the thickness through the weld throat is
less than the nominal tube thickness t)

Sqrt((�.𝟕𝟓∗𝑫𝒐)^�+2.73*t*(D-t)*fw*fd*f))-0.75*Do

Sqrt((0.75*50.8)^2+(2.73*3.4*(50.8-3.4)*1*1*0)))-0.75*50.8

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Job No.
TUBE TO TUBESHEET WELD Rev :
CALCULATION

INPUT DATA:

Tube O.D, = 50.8 mm


Tube Nominal wall thickness, t = 3.4 mm
Tube Material = SA-192
Type = Seamless
Tube Allowable stress@design temp. = 88.26 Mpa
Tube Allowable stress@Ambient temp. = 92.39 Mpa
Tubesheet Allowable stress = 128.94 Mpa
Tube Yield stress@Design temp. = 133.07 Mpa
Fillet weld leg, af = 3 mm
Groove weld leg, ag = 6 mm
Tube to tubesheet joint weld type = Full Strength

Nomenclature:
ac =
length of the combined weld legs measured parallel to the longitudinal axis of the tube at its
outside diameter
af = filletweld leg
ag = groove weld leg

ar = minimum required length of the weld leg under consideration

fd = ratio of the design strength to the tube strength ( = 1 for full strength welds)
fw = weld strength factor (Sa/Sw)
ff = ratio of the fillet weld strength to the design strength (1 − Fg/(fdFt))
Fg = groove weld strength, but not greater than Ft,(0.85πag (do + 0.67*ag)*Sw)
Ft = Axial tube strength,(πt (do − t) Sa)
Ff = fillet weld strength, but not greater than Ft,(0.5 5πaf (do + 0.67af) Sw)
fw = weld strength factor,(Sa/Sw)
Sa = Allowable stress in tube,Mpa
St = allowable stress of the material to which the tube is welded,Mpa
Sw = Allowable stress in weld (lesser of Sa or St)

TUBE WELD SIZE RESULTS,UW-20 of ASME SEC VIII Div.1,2017 Edition

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Job No.
TUBE TO TUBESHEET WELD Rev :
CALCULATION

Tube Strength,Ft = 𝝅∗𝒕∗(𝒅𝒐−𝒕)∗𝑺�

= π*3.4* (50.8-3.4) *88.26

= 44685.95609936 N

Fillet weld strength,Ff =�.𝟓𝟓∗𝝅∗�𝒇∗(𝒅𝒐+�.𝟔𝟕∗�𝒇)∗𝑺�

24160.94448779 N (but not > Ft)

Groove weld strength �.𝟖𝟓∗𝝅∗��*(do+0.67*ag)*Sw

77521.64915717 N (but not > Ft)

Max. Allowable Tube to = 44685.95609936 N


tubesheet load,Lmax

Design Strength Ratio,Fd = 1

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Job No.
TUBE TO TUBESHEET WELD Rev :
CALCULATION

Weld strength factor,Fw = Sa/(min(Sa,St)

= 1

Fillet Strength ratio,f = 𝟏−𝒇� /(𝑭𝒅∗𝑭𝒕)

= 0

Sqrt((�.𝟕𝟓∗𝑫)^�+2.73*t*(D-t)*Fw*Fd*Ff))-
minimum required length of = 0.75*Do
the weld,ar
0 mm

As per UW-20.6(d)(1)
For full strength welds, ac shall not be less than the greater of (ar + ag) or t.

(ar+ag) 6 mm
t 3.4 mm

minimum required length of 6 mm


the weld leg(s) under
consideration

ac 9 mm

ac > max((ar+ag),t)

Minimum Required Fillet Weld Leg,afr = 0 mm


Minimum Required Groove Weld Leg,agr = 6 mm

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5554-01

weld legs measured parallel to the longitudinal axis of the tube at its

of the weld leg under consideration

th to the tube strength ( = 1 for full strength welds)

ength to the design strength (1 − Fg/(fdFt))


t not greater than Ft,(0.85πag (do + 0.67*ag)*Sw)

aterial to which the tube is welded,Mpa

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5554-01

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5554-01

Sqrt((�.𝟕𝟓∗𝑫)^�+2.73*t*(D-t)*Fw*Fd*Ff))-
0.75*Do

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