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Construction and Building Materials 224 (2019) 691–699

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Modifying wood veneer with silane coupling agent for decorating wood
fiber/high-density polyethylene composite
Yinan Liu a,b, Limin Guo a,c, Weihong Wang a,⇑, Yanan Sun a, Haigang Wang a
a
Northeast Forestry University, Key Laboratory of Bio-based Material Science & Technology, Ministry of Education, Harbin 150040, China
b
Heilongjiang Institute of Wood Science, Harbin 150040, China
c
Henan Agricultural University, Zhengzhou 450002, China

h i g h l i g h t s

 Two kinds of silane coupling agents (r-aminopropyl triethoxy silane, KH550; and trimethoxy vinyl silane, A171) and dicumyl peroxide were used to bond
the wood fiber/high-density polyethylene (WF/HDPE) composite and wood veneer.
 Samples treated with A171 had higher bonding strength than those treated with KH550.
 The greater the volume of wood fiber in the WF/HDPE, the poorer the bonding strength of the veneer and the lower its water resistance.

a r t i c l e i n f o a b s t r a c t

Article history: Because of the smooth, dense, and nonpolar surface of wood-plastic composites (WPCs), it is challenging
Received 25 March 2019 to form an efficient bonding interface between the WPC and the material of the wood veneer by using
Received in revised form 27 June 2019 traditional adhesives. In this study, two kinds of silane coupling agents (r-aminopropyl triethoxy silane,
Accepted 11 July 2019
production number KH550; and trimethoxy vinyl silane, production number A171) and dicumyl peroxide
were used to improve the bond between the wood fiber/high-density polyethylene (WF/HDPE) compos-
ite and the wood veneer. The attenuated total reflection-Fourier transform infrared spectroscopy curve
Keywords:
shows that the two kinds of silane coupling agents were grafted to the surface of the wood veneer,
Wood veneer
Decoration
and the contact angle between distilled water and the veneer surface increased from 46° to greater than
Wood-plastic composite 120° after treatment. The bonding strength between the treated veneer and the WF/HDPE composite was
Silane coupling agent significantly enhanced, and samples treated with A171 had higher bonding strength than those treated
Dicumyl peroxide with KH550. The greater the volume of wood fiber in the WF/HDPE, the poorer the bonding strength
of the veneer and the lower its water resistance. Images from a scanning electron microscope show that
the silane coupling agent A171 can induce a denser interface between the wood veneer and the WF/HDPE
composite.
Ó 2019 Elsevier Ltd. All rights reserved.

1. Introduction using recycled plastics and thus reducing pollution. However, this
type of environmentally friendly composite has been rarely applied
Wood-plastic composites (WPCs) are mainly composed of wood to indoor space as floor and wallboard owing to its unappealing
fibers and plastic. These thermoplastics, including polyolefin, high- texture, which is similar to that of plastic. It is challenging for
density polyethylene, and polypropylene, are usually recycled WPCs to be coated with wood veneer because a layer of plastic is
[1,2]. Their impressive physical properties, dimensional stability, concentrated on the surface. Timber veneer and this plastic layer
and low toxic fumes’ emissions render them suitable for applica- can form an effective bonding neither physically nor chemically
tion to many environments, such as in outdoor construction and because these two kinds of materials are very different in their sur-
the automotive industry [3–5]. The WPC is a promising means of face characteristics and are difficult to combine well [6,7]. Such
traditional adhesives as phenol and urea formaldehyde resin do
not react with the nonpolar polyolefin surface of WPCs [8]. More-
⇑ Corresponding author at: Northeast Forestry University, Key Laboratory of over, the plastic concentrated on the WPC surface is smooth and
Bio-based Material Science & Technology, Ministry of Education, Harbin 150040, nonporous, and prevents adhesive liquid from penetrating into
China.
the WPC substrate. Thus, a method is needed to bond these two
E-mail address: weihongwang2001@nefu.edu.cn (W. Wang).

https://doi.org/10.1016/j.conbuildmat.2019.07.090
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
692 Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699

kinds of materials to coat the WPC with aesthetically pleasing (MAPE, grafting percentage 0.9%) was obtained from Shanghai Sunny New Technol-
ogy Development Co. Polyethylene (PE) wax was obtained from Shandong QiLu
wood.
Petrochemical Co.
In recent years, surface treatment was investigated mainly
including plasma and acid oxidization. Plasma discharge [9] and
acid oxyfluorination treatment [10] approach to increase oxygen- 2.2. Preparation of WF/HDPE composites
containing groups such as CAOH, C@O and O@CHO, thereby
The wood fibers were dried at 103 °C until the moisture content decreased to
increasing surface adhesive property. However, these types of 3.0%. The HDPE, WF, PE wax, and MAPE were then blended in by different mass frac-
treatment are confined by some problems, such as effectiveness tions according to Table 1 in a high-speed mixer (SHR-10A, Zhangjiagang Tonghe
sustainability and acid liquor pollution. A coupling agent has often Plastic Machinery Co.). The mixture was compounded with a co-rotating twin-
been reported to help in the bonding of materials with very differ- screw extruder (JSH30, Nanjing Rubber & Plastic Machinery Co, Nanjing, China)
and by cutting into small granules. These particles were fed into a single-screw
ent physical and chemical characteristics and enhancing the syn- extruder (SJ45, Nanjing Rubber and Plastics Machinery Factory, China) and pre-
thesized properties of the composite. As one of a variety coupling pared into WF/HDPE composite lumber with a thickness of 4 mm and a width of
agents, silane can provide remarkable interfacial compatibility in 100 mm.
wood-plastic composites [11]. The alkyl group of silanes may
enhance physical compatibility with the nonpolar matrix owing 2.3. Surface treatment of wood veneer
to their similar polarities. On the contrary, the alkoxy group can
hydrolyze (REACTION 1) and react with the hydroxyl on the molec- Saline was dissolved into a solution composed of ethanol and de-ionized water,
ular surface of wood, such as poplar (REACTION 2). This kind of the mass fraction percent of saline was 20%, the ethanol was 72% and the de-ionized
water was 8% of total mass. Glacial acetic acid was added to the A171 solution for
bifunctional structure can form a ‘‘molecule bridge” between the regulating the pH value to 3–4. The concentration of the silane solution was
materials [12]. Chen et al. employed the synergistic effect of hot adjusted to 4% and hydrolyzed for 1 h. The silane solution was then coated onto
air and 3-glycidyl ether oxypropyl trimethoxysilane (epoxy) silane the surface of the veneer at 5% of the weight of the wood fibers and parched at
as coupling agent (A-187) to treat wood fibers. They found that a 120 °C for 2 h in a drying oven (DHG-9625A, Shanghai Yiheng Scientific Instrument
Company).
higher temperature and more silane than in the untreated group
can disperse wood fibers more uniformly and yield better perfor-
mance in composites [13]. Yosuke et al. reported that the tribolog- 2.4. Surface treatment of WF/HDPE composite
ical properties of hemp fiber/polyamide composite improved
DCP was dissolved in acetone liquid to form a solution with a concentration of
because of treatment with silane as coupling agent [14]. Fathi
0.13%. The DCP solution was coated onto the surface of the WF/HDPE composite,
et al. used oxidation using tetramethylpiperidine oxide to improve which was then dried at 23 C for hours to completely volatilize the acetone.
the efficiency of silane as a coupling agent for grafting on flax
fibers. Following treatment, the water absorption of flax fibers
2.5. Preparation of veneered WF/HDPE composite panel
decreased, and the compatibility between flax and the epoxy resin
improved [15]. Balan et al. treated coconut shell powder with two The treated poplar wood veneers were laid on and below the surface of the
kinds of silane coupling agents to form coconut shell powder/nat- WF/HDPE substrate coated with DCP without any adhesive between them. A mat
ural rubber composites. The results revealed that with a three-layers sandwich structure (shown in Fig. 1) was hot-pressed in a
thermo-compressor (SL-60 Harbin Special Plastic Production Co.) at 175 °C and
glycidyloxypropyltrimethoxysilane-treated samples had higher
2.5 MPa for 5 min. The thickness of veneered composite panel was controlled by
tensile strength and better interfacial adhesion with the matrix two steel bars of 6 mm thickness between the hot press boards. After hot pressing,
than samples treated by triethoxyvinylsilane [16]. All these studies the veneered WF/HDPE board was cold compressed to room temperature. The con-
focused on the interface between bio-fibers and the matrix. The trol group of untreated wood veneer and WF/HDPE board was prepared with the
treated fibers were surrounded by the matrix. However, few stud- same process conditions.
The veneered WF/HDPE boards were kept at room temperature of 20 °C and a
ies have attended to improving the bond line between wood relative humidity of 65% for 72 h before they were tested.
veneer of large size and WPC.
In this research, we use trimethoxy vinyl silane (A171) and r-
2.6. Measuring contact angle
aminopropyl triethoxy silane (KH550) to treat the surface of a
veneer of poplar wood. It is preferable to form chemical bonding To detect the hydrophobicity of the veneer surface, the static contact angle of
between the wood veneer and the WPC by heating and pressing. the surface of the wood veneer before and after treatment was measured with an
The contact angle and chemical characteristics of poplar veneers OCA 20 Video-based Optical Contact Angle Measurement System (Data Physics
were analyzed to identify the effect of the modification. The bond- Company, Germany). The test method and calculation of contact angle was followed
by ASTM D5946-2009 Standard Test Method for Corona-Treated Polymer Films
ing strength and water resistance were measured to confirm the
Using Water Contact Angle Measurements. The liquid used for the sessile drop test
effectiveness of bonding. The morphology of the interface between was distilled water. The contact angle was recorded after 30 s when droplets fell on
wood veneer and WPC were observed using a scanning electron the sample surface. For each measurement, ten drops of each liquid were used to
microscope (SEM). ensure reproducibility at room temperature (23 °C) at a relative humidity of 65%.

2. Material and methods 2.7. Attenuated total reflection-fourier transform infrared (ATR-FTIR) spectroscopy

2.1. Materials The chemical characteristics of the treated and untreated poplar veneers were
analyzed by ATR-FTIR (Nicolette 6700, Nicolette Company, America). Scans were
Rotary-cut poplar (Populus tomentosa) veneers (thickness of 1.5 ± 0.1 mm) were recorded from 4000 cm 1 to 400 cm 1 at a resolution of 4 cm 1. Two spectra were
purchased from Jinan Yuanfang Wood Trading Company, Jinan, China. Some had recorded for each sample.
been grinded by a grinder in the laboratory into wood fibers (WF) (40–80 mesh)
to prepare WF/HDPE. High-density polyethylene (HDPE, 5000S, density 0.949–
0.953 g/L, MFR 0.8–1.1 g/10 min) was purchased from Petrochina Daqing Petro- Table 1
chemical Company. Trimethoxy vinyl silane coupling agent (A171), CH2@CH Si Mass fraction ratio of materials of WF/HDPE composites (part by weight).
(OCH3)3, was purchased from Nan Jing Upchemical Limited, and the r-
aminopropyl triethoxy silane coupling agent (KH550), NH2(CH2)3Si(OCH2CH3)3, Composite Wood flour HDPE PE wax MAPE
was purchased from Shanghai Yaohua Chemical Limited. Dicumyl peroxide (DCP) WF60-HDPE40 60 40 2 2
used as initiator was purchased from Shenyang Chemical Reagent Works. Acetone, WF70-HDPE30 70 30 1.5 1.5
absolute ethyl alcohol, and glacial acetic acid were purchased from Tianjin Kemiou WF80-HDPE20 80 20 1 1
Chemical Reagent company, and were analytically pure. Maleated polyethylene
Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699 693

Fig. 1. Preparation of veneered WF/HDPE composite panel.

2.8. Surface bonding strength test board specimen were 75 mm  75 mm  6 mm. Six samples were tested in each
series.
The surface bonding strength between the veneers and the WF/HDPE boards
was calculated using a failure strength test involving a vertical force on the veneer
surface as shown in the cross-sectional view of Fig. 2. The test method and result 3. Results and discussion
calculation was followed by Chinese national standard GB/T 17,651 (2013) Test
Methods of Evaluating the Properties of Wood-Based Panels and Surface Decorated 3.1. Surface contact angle of poplar veneer
Wood-Based Panels. The dimensions of the test surface were
50 mm  50 mm  6 mm with a middle circle area of 1,000 mm2 as shown in the
overhead view of Fig. 2. There were six specimens in each group and the loading After treatment with the silane coupling agent, the surface of
rate was 2 mm/s. The test was implemented by a mechanical testing machine the wood veneer was covered by a layer of silane, a nonpolar
(RGT-20A, Reger instrument company, Shenzhen, China). hydrophobic surface. Thus, the contact angle could be used to eval-
uate the wettability of the surface of the veneer to estimate the
modification induced in it. Table 2 shows the contact angle of dis-
2.9. Scanning Electron Microscope (SEM)
tilled water on the surface before and after treatment with the
The bonding intersection between the WF/HDPE composite panel and the silane coupling agent.
poplar veneer was observed under an SEM (JSM7500F, JEOL Company, Japan). Sam- Treatment with these two kinds of silane coupling agent signif-
ple of the cross-section were first coated with gold and then examined at an accel-
icantly changed the contact angle of the wood veneer, which
erating voltage of 10 kV.
increased from 46° before treatment to greater than 120° after
treatment. Fig. 3 shows the contact angle between distilled water
2.10. Water resistance test and the poplar veneer. After 30 s, the water contact angle of the
untreated sample decreased and the contact significantly
A dip-stripping test was conducted to evaluate the water resistance of the adhe- increased. By contrast, the contact angles of the wood veneer trea-
sion between the poplar veneer and the WF/HDPE substrate composite board. Spec-
imens (veneered WF/HDPE composites) were immersed in water at 63 °C for 3 h
ted by the silane coupling agent were nearly unchanged. This indi-
and then dried at 63 °C in an oven for 3 h. The delaminated length at four edges cates that after treatment by the silane coupling agents A171 and
of the dried samples was measured. The dimensions of the veneered WF/HDPE KH550, the hydrophilic group-hydroxyl ‘‘AOH” on the wood

Fig. 2. Schematic of relationship between specimen and testing machine.


694 Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699

Table 2
Contact angles of veneer before and after silane treatment.

Coupling Untreated A171 KH550


Distilled water/° 46 127 124

surface decreased in content due to its reaction with SiAOH to


form SiAOAC (REACTION 1). On the contrary, the reaction of ethe-
nyl CH@CH2 (hydrophobic group) with the silane coupling agent
significantly enhanced the hydrophobicity of the poplar wood
veneer surface. The contact angle of the samples treated with
KH550 was smaller than that of samples treated with A171
because of the aminopropyl contained in the former, which
induces some polarity. The A171 improved the compatibility of
the veneer with the WF/HDPE surface.

3.2. Analysis of chemical characteristics of surface


Fig. 4. Surface chemical characteristics of wood veneer before and after silane
treatment.
The infrared spectrograms of the surface of the poplar wood
veneer before and after silane treatment are shown in Fig. 4. Com-
pared with the untreated veneer, veneer coated with the silane wood veneer and the base material of the WF/HDPE. This test indi-
coupling agent (KH550, A171) shows weakened peaks at cates the strength of bonding between the silane-treated wood
3331.89 cm 1. This can be attributed to a significant reduction in surface and the WF/HDPE surface after treatment with dicumyl
AOH. A new characteristic peak appeared at 1100 cm 1 because peroxide. The bonding strength of the veneer treated with the
of the formation of silanol from the hydrolyzation of silane reacting silane coupling agents (A171 and KH550) was higher than that of
with the hydroxyl of the wood veneer to generate a covalent bond the untreated group. The bonding strength of samples treated by
SiAOAC (reaction 1 and reaction 2) [17]. The characteristic peak at silane coupling agents A171 were raised 51% (60 part wood fiber
1552.66 cm 1 can be attributed to the ANH bending the vibration content), 61% (70 part wood fiber content) and 268% (80 part wood
peaks. Its enhancement means that the ‘‘NH2ACH2ACH2A” of fiber content). KH550 treated samples bonding strength were
KH550 was imported to the surface of the poplar wood veneer [18]. enhanced 38% (60 part wood fiber content), 26% (70 part wood
After silane treatment, there appeared a new absorption peak at fiber content) and 237% (80 part wood fiber content). The higher
proximately 757 cm 1 in the veneer coated with either A171 or content of fibers is associated with the lowest bonding strength.
KH550. This characteristic peak was due to the ‘‘SiAOASi” formed However, the improvement in bond strength is terms of percent-
by the self-condensation of silanol as shown in Fig. 5 reaction 3. age is the highest for the 80 part fiber proportion. This is because
The condensation of silanol reduced the amount of Si-OH that of the surface of WF/HDPE composite with 60 part wood fiber
could react with hydroxides radical on the poplar surface (Fig. 5 assemble more HDPE, those HDPE would melt during hot press
reaction 2). Based on the strength of this peak, treatment with and penetrate into the wood conduit of wood veneer. After cooling,
the silane agent KH550 formed a smaller amount of SiAOASi than the HDPE left wood conduit would solidification and formed
with A171. This means that KH550 consumed more ASiAOHA anchoring structure. Therefore, the control group have higher
with the AOH of the wood surface than A171, generating more bonding strength than other groups. On the other hand, the control
Si-O-C rather than SiAOASi. The cross-linking of silanol formed a group with 80 part wood fiber with few HDPE on composite sur-
superficial coating with a low polar radical (CH2@CHA, face, hence the bonding strength is very low. Although the bonding
NH2ACH2ACH2A), which led to an increase in the contact angle strength of all treated groups were significant enhanced, the
and rendered it greater than 120° on the treated poplar wood increase amplitude of group with 80 part wood fiber is much
surface. greater than that of other samples. On the interface of the
untreated veneer, a few wood fragments stuck to the surface of
3.3. Surface bond strength the WF/HDPE substrate (Fig. 9a) owing to the weak bonding
strength between veneer and the WF/HDPE surface. For samples
Fig. 6 shows the bonding strength of the veneered WF/HDPE, treated with the silane coupling agents A171 and KH550, the bond-
and the reverse vertical force acting on the interface between the ing strength varied from 0.8 MPa to 1.35 MPa, and fracture

Fig. 3. Contact angle between distilled water and poplar veneer: a. untreated; b. treated with A171; c. treated with KH550.
Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699 695

Fig. 5. The reaction mechanism of silane reaction 1 mechanism of hydrolysis; reaction 2 bonding with wood; reaction 3 self-condensation. R’ represents the radical
‘‘CH2@CHA” of A171 and the radical ‘‘NH2(CH2)3A” of KH550 [19,20].

veneer, and these molecular chains twined with HDPE molecules


on the surface of the WF/HDPE composite. On the contrary, the
DCP reacted with HDPE on the WF/HDPE surface and generated
new macromolecular free radicals (Fig. 7 reaction 4) [21,22] that
could polymerize with the radicals imported by the silane coupling
agent on the surface of poplar wood. These two combinations led
to the high bonding strength between WF/HDPE and poplar wood
veneer.
Samples treated with A171 had higher surface bonding
strength than those treated with KH550 as shown in Fig. 6
because the residual hydrolyzation intermediate of the KH550
contained active H + ions that reacted with the HDPE macro-
molecular radicals triggered by DCP. The HDPE macromolecular
radicals then used the hydrogen atom and converted back into
the hydrocarbon structure for a loss of reactivity (Fig. 8 reaction
5). Therefore, the bonding strength of samples treated with
KH550 was lower than those treated with A171. However, the
study of t-test result between samples (60 part wood fiber) trea-
ted by A171 and KH550 shown the P-value = 0.49 means there
Fig. 6. Surface bonding strength of veneered WF/HDPE composite panels. was no significant difference of bonding strength. Significant dif-
ference was existed between A171 and KH550 treated samples
with higher wood fiber content which P-value is 0.011 (70 part
occurred in the layer of the wood veneer as shown on Fig. 9 b, c. wood fiber) and 0.021 (80 part wood fiber). This is because of
This is because both A171 and KH550 imported low polar radicals the amount of HDPE on WF/HDPE with 60 part wood fiber is
(CH2@CHA, NH2ACH2ACH2ACH2A) onto the surface of the wood higher than others, the sufficient HDPE provide enough free
696 Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699

Fig. 7. . DCP initiator reaction with HDPE on the surface of WF/HDPE composite.

Fig. 8. The reactivity loss mechanism of free radical on HDPE molecular chains.

Fig. 9. Morphology of fracture of interface between WF/HDPE and poplar wood veneer. (a) Untreated. (b) Treated with A171. (c) Treated with KH550.

radical which would counteract part of effect from loss of reactiv- silane A171 grafted on the veneer (Fig. 10 reaction 6 and reaction
ity of the free radical (Fig. 8 reaction 5). 7). However, the sample treated with KH550 had a small crevice
With increasing wood fiber content, the bonding strength of the as shown in the red circle in Fig. 11b. This is because of the amido-
three groups decreased because of the high content of wood fiber gen of KH550 would react with macromolecular radicals of HDPE
along with low HDPE content, which caused a smaller amount of (Fig. 8 reaction 5), mean while there would remain less reactive
HDPE to form on the surface of WF/HDPE. The DCP thus freed fewer macromolecular radical bond with treated wood veneer. The bond-
radicals of HDPE. Thus, there have less reaction point on the ing strength of samples of the untreated composite was too weak
WF/HDPE surface to form effective covalent bond and the interface for them to adhere, and they could not withstand the process of
bonding strength between veneer and WF/HDPE is lower. preparation. Thus, we could not obtain their SEM images.
Fig. 11 shows the cross-section of the interface between the
WF/HDPE substrate and the wood veneer. The interface of the com- 3.4. Water resistance
posite sample treated with coupling agent A171 bonded tightly
without any obvious crack as in Fig. 11a. This indicates that DCP The results of the soaking test are listed in Table 3 for an assess-
could have initiated the HDPE molecular chain and generated a ment of the water resistance of the coated materials in a humid
sufficient number of free radicals to react with the samples with environment. For untreated groups, the length of delamination
Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699 697

Fig. 10. The bonding mechanism between WF/PP composite and wood veneer. Reaction 6 DCP and silane graft on wood; reaction 7 grafted wood and HDPE.

Fig. 11. Bonding line of silane-treated veneer and WF/HDPE composite (a) treated with A171, (b) treated with KH550.
698 Y. Liu et al. / Construction and Building Materials 224 (2019) 691–699

Table 3 sufficient HDPE to react with the coupling agent sequentially and
Length of delamination between veneer and WF/HDPE composites after water yield higher surface bonding strength. Even without using a ther-
soaking-drying treatment.
moset adhesive, it is thus possible to coat WPC with a wood veneer.
WPC Delamination length (mm)
Untreated A171 KH550 Declaration of Competing Interest
WF60-HDPE40 68 0 0
WF70-HDPE30 75 0 0 We declare that we have no financial and personal relationships
WF80-HDPE20 75 18 75 with other people or organizations that can inappropriately influ-
ence our work. There is no professional or other personal interest
of any nature or kind in any product, service and company that
could be construed as influencing the position presented in, or the
along the edges of the veneer (68 mm, 75 mm, 75 mm) was consid-
review of the manuscript entitled ‘‘Modifying Wood Veneer with
erably longer than that of samples treated with A171 and KH550.
Silane Coupling Agent for Decorating Wood Fiber/High-density
This delamination mostly occurred during soaking with heated
Polyethylene Composite”.
water, which indicates that the weak bond between the polar
veneer and the nonpolar HDPE could not withstand boiling for a
Acknowledgements
long time because they could form neither a chemical bond nor
an effective anchor structure. A large amount of hot water perme-
This work was supported by the National Natural Science Foun-
ated the cell wall of the poplar wood through the interface of the
dation of China (31670573), Key project of Heilongjiang Province
WF/HDPE base material and the wood veneer. The water caused
Natural Science Foundation (ZD2016002), and Special Project of
the veneer to dilate and deform, and the weak bonding in the pre-
Sustainable Development for Central University Innovation Team
ceding state was counteracted by the internal stress of the plate.
of the Ministry Education (2572017ET05). We thank International
When the wood fiber content of the WF/HDPE composite
Science Editing (http://www.Internationalscienceediting.com) for
increased to 80 part, delamination also appeared in samples trea-
editing this manuscript.
ted with A171 and KH550 (18 mm and 75 mm, respectively). This
is because the excessive wood content resulted in decreased HDPE
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