Grouting Work and Jet-Grouting - EN

Grouting work Mühlhäuser - Obermann GmbH
and
 Jet-Grouting In den Dorfwiesen 23
64720 Michelstadt/Germany
Phone +49 6061 7009 0
Fax +49 6061 7009 800
E-Mail: info@obermann.com
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 Swimming
Grouting unit
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Grouting with 2-components of synthetic resin at shield tunnelling
LP 20/20 with LOG
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Sealing sheet piling
Sealing slurry wall
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IC 6
LOG inside IC
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OBERMANN-grouting equipment is rugged and proven products
based on more than 35 years experiences at job sites for grouting anchors and grouting work.
Contents
Title Page
Grouting work
Overview methods / machines 11-19
Techn. data sheets
Mixers 20-23
Storage tanks 25-27
Mixing plants 28-32
Grout pumps 34-38
Grouting and flushing pumps 39-41
Jet-grouting pumps 42
Grouting units 43-56
Grouting container 57
Grout pump LP 20/20-3 58
Registration units for grouting work 59-64
Sensors for pressure and flow measurement 65
Grouting hoses 66
Jet-grouting
How Jet-Grouting works 73
Typical Jet-Grouting application 74
Possibilities of Jet-Grouting / grouting 75
Single-, Duplex-, Triplex-System – the differences 76
Triplex-System / three phase-method 77
Single-System / one phase-method 78-79
Duplex-System / two phase-method 80-81
Triplex-System / three phase-method 82
Complete equipment for Jet-Grouting 83
Mixers and mixing plants 84
Pumps and mixing plants 85-86
Drill rigs 87
Data registration 88-89
Auxiliary tools and accessories 90
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Overview grouting work
Materials / application / machines
Grouting material use / application
P1 P2 P3 S1 S2 D
cements plus solid rock   

admixture rolling soils   
e.g. bentonite sands 
grouts
of minerally solid rock  
solid agents micro cement concrete/masonry  
sands  
soft gel sands 

silicate
mixtures
hard gel sands  
solid rock  
two rolling soils  
Methacrylat
components concrete/masonry  
sands  
Solid rock  
one rolling soils  
component concrete/masonry  
sands
synthetic resins
solid rock   
two rolling soils   
components concrete/masonry   
sands   
P1 = consolidation - slight solidity

P2 = consolidation - middle solidity
P3 = consolidation - high solidity
S1 = sealing
S2 = sealing at heavy water inleakage
D = drill flushing, drill hole filling, boundary surface mixture
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Grouting with cement grout
Selection of machines
Performances
Pump
Content Content Content Content
Function performance Page
in l in l in l in l
bar
M 170/2   --- --- 2 x 160 2 x 170 --- --- --- --- 20
MP 200  --- --- --- 1 x 180 --- 1 x 200 --- --- --- 21
MP 500  --- --- --- 1 x 450 --- 1 x 500 --- --- --- 22
MPR 800  --- --- --- 1 x 700 --- 1 x 800 --- --- --- 23
R 400 ---  --- --- --- --- --- 1 x 450 --- --- 25
R 1000 ---  --- --- --- --- --- 1 x 1000 --- --- 26
R 2000 ---  --- --- --- --- --- 1 x 2000 --- --- 27
OM 200   --- --- 1 x 180 --- 1 x 200 1 x 450 --- --- 28
OM 500-3   --- --- 1 x 450 --- 1 x 500 1 x 1000 --- --- 29
OM 500-5   ---  --- 1 x 400 --- 1 x 500 1 x 1500 --- --- 30
OMN 100  --- --- --- --- 1 x 80 --- 1 x 100 --- --- --- 31
OMN 200  --- --- --- --- 1 x 170 --- 1 x 200 --- --- --- 32
DP 36 --- ---  --- --- --- --- --- 13 100 34
DP 50 --- ---  --- --- --- --- --- 34 100 35
DP 63 --- ---  --- --- --- --- --- 62 150 36
DP 70 H --- ---  --- --- --- --- --- 85 200 37
DP 101 --- ---  --- --- --- --- --- 170 100 38
KP 121 --- ---  --- --- --- --- --- 175 100 39
DP 115 --- ---  --- --- --- --- --- 320 140 40
DP 130 --- ---  --- --- --- --- --- 345 100 41
HD 110 --- ---  --- --- --- --- --- 245 220 42
HD 130 --- ---  --- --- --- --- --- 345 150 42
VS L 50-20    --- --- 2 x 75 --- --- 34 60 43
VS 50-10    --- 1 x 160 1 x 170 --- --- 34 100 44
VS 50-20    --- 2 x 160 2 x 170 --- --- 34 100 45
VS 63-10    --- 1 x 160 1 x 170 --- --- 54 80 46
VS 63-20    --- 2 x 160 2 x 170 --- --- 54 80 47
VS 110    --- 1 x 180 --- 1 x 200 1 x 450 170 100 48
AVS 110    --- 1 x 180 --- 1 x 200 1 x 550 170 100 49
AVS 550    --- 1 x 320 --- 1 x 500 1 x 1500 320 140 50
VS 121-E    --- 1 x 180 --- 1 x 200 1 x 450 170 100 51
VS 63-20-D    --- 2 x 160 2 x 170 --- --- 65 100 52
VS 109-D    --- 1 x 180 --- 1 x 200 1 x 500 170 100 53
VS 110-D    --- 1 x 180 --- 1 x 200 1 x 500 170 100 54
VS 110-D/FS    --- 1 x 180 --- 1 x 200 1 x 500 170 100 55
AVS 110-DW    --- 1 x 180 --- 1 x 220 1 x 500 170 100 56
IC C 6/50 --- ---    ---- ---- --- --- 6 X 34 100 57
LP 20/20-3 58
Registration
59
overview
Print --- --- ---  --- --- --- --- --- --- --- 60
LOG-SG --- --- ---   --- --- --- --- --- --- 61-62
PC-LOG --- --- ---   --- --- --- --- --- --- 63-64
Sensors 65
Grouting hoses 66
Indication for the highest
Indication for the highest

Combined mixer and
Max. pump pressure

Single storage tank
Max. pump volume

Water dosage tank
Grouting / flushing
Cement addition /
Storing / agitating
Cement dosage
capacity version
capacity version
Single mixer
storage tank
Registration
Controlling
Mixing
1)
conveying quantity at cement, apparent density 1.2
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Possibilities of machine selection
FS 160
FS 220
FS 270
cement addition /
cement dosing
MP 200 R 400
MP 500 R 1000 DP 36
MPR 800 plus R 2000 plus DP 50
storing and DP 63
mixing
agitating DP 70 H
DP 101
KP 121
M 170 DP 130
M 170/2 HD 110
OM 200 plus HD 130
OM 500 IC 4/6/8-50
mixing IC 4/6/8-63
storing and agitating grouting
VS L 50-20
VS 50-10
VS 50-20
VS 63-10
VS 63-20
VS 110
AVS 110
mixing
storing and agitating
grouting
Print
registration
LOG-Compact
PC-LOG
registration and
controlling
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Grouting with micro cement
Machine selection
Performances
Content Content Content Pump performance
Type Function in l in l in l l/min bar Page
OMN 100    --- --- --- 1 x 80 1 x 100 1 x 200 --- --- 31

OMN 200    --- --- --- 1 x 160 1 x 200 1 x 300 --- --- 32
DP 36 --- --- ---  --- --- --- --- --- 13 150 34
DP 50 --- --- ---  --- --- --- --- --- 34 100 35
IC C 6-50 --- --- ---    --- --- --- 6 x 34 100 57
Print --- --- --- ---  --- --- --- --- --- --- 60
LOG-SG --- --- --- ---   --- --- --- --- --- 61-62
PC-LOG --- --- --- ---   --- --- --- --- --- 63-64
Max. pump volume indication

Storage tank with post mixer
indication for the highest

Post mixing and rotating
for the highest capacity
Max. pump pressure

and rotating function
Water dosage tank
capacity version
Registration
Con trolling
Grouting
version
Storing
Mixing
Mixer
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Possibility of machine selection
OMN 100 DP 36
OMN 200 DP 50
plus IC 4/6/8-50
mixing
storing grouting
post mixing and rotating
Print
registration
LOG-Compact
PC-LOG
registration and
controlling
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Grouting with sodium silicate
Machine selection
Type Function Performances

l/min l l/min bar page
MPR 2/600 --- ---  --- --- ---   --- --- --- --- --- --- --- 2x600 --- ---
FL-DMR / 3/60   ---   ---  ---   --- --- --- 60  170 --- ---
FL-DMR / 4/100 ---  ---     ---   --- --- --- 100  170 --- ---
FL-DM / 3/45 ---  ---   ---  ---  --- --- --- --- 45 --- --- --- ---
R 400 ---  --- --- --- --- --- --- ---  --- --- --- --- --- 400 --- --- 25
M 170   --- --- --- --- --- --- ---  --- --- --- --- --- 170 --- ---
DP 36    --- --- --- --- --- ---  --- --- --- --- --- 13 150 34
DP 50    --- --- --- --- --- ---  --- --- --- --- --- 34 100 35
DP 63    --- --- --- --- --- ---  --- --- --- --- --- 62 150 36
IC 4/6-50    --- --- --- --- --- ---    --- --- --- 6x34 100
IC 4/6-63    --- --- --- --- --- ---    --- --- --- 6x62 100
IC 16  --- ---   ---  ---      160 --- --- 16x10 25
Print    --- --- --- --- --- --- --- ---  --- --- --- --- --- --- 60
LOG-SG    --- --- --- --- --- --- --- ---   --- --- --- --- --- 61-62
PC-LOG    --- --- --- --- --- --- --- ---   --- --- --- --- --- 63-64
Pre-mixer for solid agent hardener
Max. pump pressure indication for

Max. pump volume indication for
Full automatic mixing process
highest capacity version
highest capacity version

Fluid hardener dosage
Sodium silicate dosing
2)
3)
1)
Suitable for hard gel
Suitable for hard gel
Mixer performance
Emulsifier-dosage
Suitable for soft gel
Storing / agitating
Water dosage
Ready mixing
Registration
Controlling
Grouting
Content
1)
for sealing (soft gel)
2)
for consolidation and sealing – pre-mixed grouting material (hard gel)
3)
for consolidation and sealing – two separate grouting materials (hard gel) “Joosten”
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MPR 2/600
producing of
FL-DMR / 3/60
FL-DM / 3/45 hardener-pre-mixture
3) 3 components
3 components for hard gel
FL-DMR / 4/100
FL-DM / 4/45
4 components
4 components
sodium silicate dosage sodium silicate dosage
hardener dosage ready hardener hardener dosage
emulsifier dosage emulsifier dosage
water dosage producing of water dosage
hardener-pre-mixture storing / agitating
3)
for hard gel
emulsifier
FL-DM/ /45 or
FL-DMR 4/100
necessary
DP 36
M 170 DP 50
R 400 DP 63
IC 4/6/8-50
storing / IC 4/6/8-63
agitating
grouting
Print
registration
LOG-SG
PC-LOG
registration and
controlling
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Grouting with - Methacrylat
- synthetic resin – 2 components
- synthetic resin – 1 component
machine selection
Type Function Performances
l/min bar page
LP 20/20-3     --- --- 1:1 2 x 2.8 200 58
Print    ---  --- --- --- --- 60
LOG-SG    ---   --- --- --- 61-62
PC-LOG    ---   --- --- --- 63-64

Suitable for 2-components synthetic resin 1:1
Suitable for 2-components Methacrylat 1:1
Suitable for 1-component synthetic resin
Max. pump pressure

Max. pump quantity
Dosage ratio
Registration
Controlling
Grouting
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1 component
material LP 20/20-3
grouting
2-components LP 20/20-3
material
grouting
Print
registration
LOG-SG
PC-LOG
registration and
controlling
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Technical Data Sheet no. 65-2-A /E
Mixer M 170/2
Application : structural rehabilitation, post-grouting, grout anchors
Mixing material : solid agent suspensions
Mixing implement without pumping-off function
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Technical data
Drive : electric
Mixer drive power : 2 x 1.9 kW/ 1.1 kW
Total required power : 2 x 1.9 kW
Connections - electric : CEE 16 A/ 400 V, 50 Hz
- grout outlet : 2 x DN 32
- options SW 3 : 1 x DN 32 with selector switch
Dimensions (L, W, H) : 1570 x 850 x 2120 mm

Weight : approx. 450 kg
Performance
Mixer:
Manual charging up to: 2 x 1.5 m3/h at 20 cycles
Rotation speed 1: (agitating) 705 rpm

Rotation speed 2: (mixing) 1420 rpm
State: 07/05, subject to change
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Technical Data Sheet No. 75-3-3A /E
Mixer MP 200-3
Application : grouting, anchoring, flush drilling
Mixing implement with pump-off function
Illustration with water dosage
Technical data
Drive : electric
Mixer - drive power : 7.5 kW
Total required power : 7.6 kW

- water : C-coupling and R 1”/ GEKA-coupling
- suspension outlet : Flange PN 16 – DIA. 50/ R 2"
Dimensions (L, W, H) : 1400 x 1100 x 2200 (mm)

Performance
Mixer
Manual charging up to: 4.0 m3/h at 20 cycles
Charging with FS-DK 160-2.6 up to: 5.2 m3/h at 26 cycles
Date: 02/01 – subject to change

Sta
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Mixer MP 500-3
Application : grouting, jet-grouting, flush drilling, slurry walls.
Fully-automatic machine, with menu control, mixing implement with pump-off function
Technical data

Drive : electric
Mixer drive power : 11.0 kW
Total required power : 12.7 kW plus charging conveyor
plus special equipment
Connections - electric : 1 x CEE 63 A/ 400 V, 50 Hz

- water : C-coupling/ R 2"
- solid agents : 2 x DIA. 200 (8”) for sliding pieces
- suspension outlet : flange PN 16 – DIA. 80/ R 3"
- magnet valve silo airing (special equipment) : max. 2 x socket type AF01A, 24 VDC 1)
- charging screw : max. 2 x CEE 32 A/ 400 V, 7 poles 1)

(1 piece standard)
- inlet dosing (special equipment) : max. 1 x CEE 32 A/ 400 V, 5 poles 1)
- silo vibrator : max. 2 x CEE 16 A/ 400 V, 5 poles 1)
(1 piece standard)

Performance
3
Mixer: 10 m /h at 20 cycles
3
13 m /h at 26 cycles
Requirement: addition of solid agents with enough dimensioned

charging screw
1)
switched via menu control
2)
1 pc. standard
3)
special equipment Date: 02/01 – subject to change
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Technical Data Sheet No. 81 /E
Mixer MPR 800
Fully automatic machine with menu control, mixing implement with pump-off function and separate agitator drive
Technical data
Drive : electric, electro-hydraulic
Mixer- and agitator drives drive power : 15.0 kW
total required power : 16.7 kW plus charging screws
plus special equipment
Connections - electric main connection : 2 x CEE 63 A/ 380 V, 50 Hz

- water : C-coupling / R 2”
2)
- solid agents : max. 3 x DIA. 200 (8”) for charging screws
2)
- suspension outlet : max. 2 x flange PN 16 – DIA. 80 (3”)/ R 3"
1) 2)
- charging screw : max. 3 x CEE 32 A/ 400 V, 7 poles
1) 3)
- feeding pump for bentonite inlet : max. 1 x CEE 32 A/ 400 V, 5 poles
1) 3)
- feeding pump for additives : max. 1 x CEE 16 A/ 400 V, 5 poles
1) 2)
- silo vibrator : max. 3 x CEE 32 A/ 400 V, 5 poles
1) 3)
- silo airing signal : max. 3 x socket type AF01A/ 24 VDC
3)
air : max. 3 x DIA. 8 (0.3”)

Performance
Mixer : 16.0 m³/h (20.93 cu. yd./h) at 20 cycles
with 2 solid agent components
20.8 m³/h (27.20 cu. yd./h) at 26 cycles

with 1 solid agent component
Suspension density : max. δ = 1.65 kg/litre
Requirement : sufficient performance of charging screws
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Grouting equipment
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Storage Tank R 400
Agitator implement with constant rotation speed
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Technical data
Drive : electric
Agitator drive power : 1.1 kW
- suspension outlet : No. 1, open, flange DIA. 50 (2”)/ PN 16

No. 2, blind cover DIA. 50 (2”)/ PN 16
- inlet connection : on request, see special equipment

Performance
Agitator rotation speed approx. 41 rpm
Date: 02/01 subject to change
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Storage Tank R 1000
Agitator implement with constant rotation speed
Pic. shows R 2000
Technical data
Drive : electric
- suspension outlet : No. 1, open, flange DIA. 50 (2”)/ PN 16


Performance
Agitator rotation speed approx. 41 rpm
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Technical Data Sheet No. 111-B /E
Storage Tank R 2000
Application area: soil- and rock grouting, anchoring, flush drilling
Agitator with adjustable rotation speed
Specification
Drive : electro-hydraulic
- suspension outlet : No. 1, open, flange DIA. 80/ PN 16

No. 2, blind cover, DIA. 50/ PN 16
3 x DN 50 (DIA. 2“) with blind cover
optional accessories

Weight : ca. 900 kg
Performance
Agitator rotation speed max. 25 rpm
infinitely variable
Date Nov. 1999 subject to change
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Mixing plant OM 200
Application area: grouting, anchors, flush-drilling
Mixing material: solid agent suspensions
Holding tank without pump-off function
Mixer valves manually operated
Specification
Drive : electro
Mixer- and agitator drives
Total drive power : 8.6 kW

- water : R 1"/ GEKA
- suspension outlet : ID 50

Weight : ca. 740 kg
Performance
Mixer
manual production rate up to: 4.0 m3/h at 20 cycles
production rate with FS-DK up to: 5.2 m3/h at 26 cycles
required power without helical conveyors technical data as of Nov. 1999, subject to change te
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Mixing plant OM 500-3-3A-ST/ VA
Application area: grouting, anchors, flush-drilling
Holding tank without pump-off function
Mixer valves manually operated
Steel tank
Technical data
Drive : Electric
Mixer and agitator drives : 12.1 kW
Total drive power : 12.4 kW plus helical conveyors
Total required power : 13.2 kW incl. special equipment

- water : C-coupling
- suspension outlet : 1 x ID 80
3 x ID 50
- controlled plug : ______ for controlled switch

cabinets ES-15/ ES-30

Weight : ca. 1000 kg
Performance
Mixer
3
Manually charging up to : 10 m /h at 20 cycles
3
Charging with FS-DK up to : 13 m /h at 26 cycles
Required power without helical conveyors technical data as of Jan. 2000, subject to change
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Technical Data Sheet No. 195-5/…/ E
Mixing plant OM 500-5/…
Fully automatic unit with menu control
Application area: jet-grouting, soil mixing, grouting, flush drilling
Storage tank plus feed pump for pumping-off function plus double-suspension filter
Pic. OM 500-5/2.0-VA with dust extraction filter

The raised inlet distributor for 2 pc. charging
augers type FS 220-2.7-E enables a better
accessibility for cleaning the mixer
Technical data
Drive : electrical
Mixer and agitator drives : 12.1 kW
Feed pump type CP 80 : 5.5 kW
Total power required : 19.0 kW plus charging auger
Connections - electric : 1 x CEE 63 A / 400 V / 50 Hz

- water : C-coupling / R 2“
- solid agents : mixer tank cover with connection for
1 pc. inlet hose  200 mm
- suspension outlet : 1 x DN 80
- controlled plug
for charging auger : 1 x CEE 16 A / 400 V / 50 Hz – max. 5.5 kW
- controlled plug
for silo vibrator : 1 x CEE 16 A / 400 V / 50 Hz – max. 1.0 kW
Performance
Mixer: 10 m³ at 20 cycles/h
13 m³ at 26 cycles/h
18 m³ at 36 cycles/h
OM 500-5/ 1.5.. OM 500-5/ 2.0..

Storage tank – working capacity 1500 l 2000 l
Dimensions: 3050 x 2050 x 2540 mm H  
Weight – depending on equipment approx. 3200 kg 3400 kg
Types:
- Water tank, mixer tank, storage tank
OM 500-5/1.5-ST OM 500-5/2.0-ST
made steel plate, painted
- Water tank, mixer tank, storage tank
OM 500-5/1.5-VA OM 500-5/2.0-VA
made of stainless steel
Date: January 2013 – subject to change
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Technical Data Sheet No. 192-B /E
Mixing plant OMN 100
Application area : fine binding agent injections
Storage tank with post mixing- and circulate function
Valves at the mixer manually operated
Specification
Drive : electric and electro-hydraulic
Mixer- and circulation drives
Total drive power : 15.0 kW
Total required power : 11.2 kW plus charging screws

- suspension outlet : R 1" - GEKA

- suspension circulate : R 1" - GEKA
- suspension reverse motion
from grouting pumps : 4 pieces R 1/2"
- cooling : 2 pieces R 1/2"

Performance
Mixer
3
Charging manual up to : 1.2 m /h at 12 cycles/h
3
: 2.0 m /h at 20 cycles/h
3
: 2.6 m /h at 26 cycles/h (with normal cement)
required power without helical conveyors technical data as of Nov. 1999, subject to change
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Technical Data Sheet No. 194-2B /E
Mixing plant OMN 200
Application area : Grouting with micro cement
Mixing material : Micro cement and water
Storage tank with post mixing- and circulate function
Valves at post mixer as well water outlet manually operated
Specification
Drive : electric
Mixer- and post mixer drives : 2 x 7.5 kW

- suspension outlet : connecting system size III / DN 40

- suspension circulate respectively
suspension reverse motion
from grouting pumps : connecting system size II / DN 32

Performance
Mixer
3
Charging manual up to : 2.4 m /h at 12 cycles/h
3
: 4.0 m /h at 20 cycles/h (with normal cement)
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Technical Data Sheet No. 17-2-B /E
Grout pump DP 36-2-B
Application: post-grouting, structural rehabilitation, grouting
Grouting material: water-cement suspension, water glass mixtures, synthetic resins
Pump valves hydraulically operated
Technical data
Drive power : 4.0 kW

- delivery pump suction side : 2 x R 3/4"
- delivery pump pressure side : R 1/2"

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Performance 12
10
1)
Delivery pump pressure: max. 100 bar (1450 psi) 8
l/min
1)
volume: max. 13 l/min (3.5 gal./min) 6
0
0 10 20 30 40 50 60 70 80 90 100
Leistung Förderpumpe bar


1) infinitely variable
both max. performances are not possible at the same time
1 bar = 1 x 105 N m² Date: 08/03 – subject to change
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Technical Data Sheet No. 20-4 /E
Grout pump DP 50-4
Applications: post-grouting, grouting
Grouting materials: water with solids in suspension, sodium silicate mixtures
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

30


 25

 20
l/min

 15

 10


5

US gal/min
0
0 10 20 30 40 50 60 70 80 90 100

Performance delivery pump in psi
psi

Technical data
Type DP 50-4-F DP 50-4-G
Max. pump volume in l/min. 1) 34 34

Max. pump pressure in bar 1) 100 100
Self-acting pump valves 
Special suitability for viscous suspensions and low pump speed
Pump valves, and circulation valve are hydraulically operated 
Electro-hydraulic drive
Drive output in kW 7.5 7.5
Electric connection CEE 16A / 5P CEE 16A / 5P
Voltage and frequency (V / Hz) 400 / 50 400 / 50
Suction connection to pump (x 2) Connecting system size I Connecting systems size I
Pressure connection G ¾ / RD 32 G ¾ / RD 32
Circulation connection G ¾ / RD 32
Dimensions L x W x H in mm 790 x 620 x 1480 1) / 1560 2) 790 x 620 x 1480 1) / 1560 2)
Weight in kg 280 300
Infinitely variable – max. volume and max. pressure cannot both be achieved simultaneously
Performance: typical performance, determined with water
1 bar = 1 x 105 N/m²
1)
lifting eye unscrewed
2)
lifting eye fixed Issue date: April 2005. Subject to modification
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35
Technical Data Sheet No. 21N-4 /E
Grout pump DP 63N-4
Applications: post-grouting, grouting
Grouting materials: water with solids in suspension, sodium silicate mixtures
Technical data 
Type DP 63N-4-F DP 63N-4-G DP 63N-4-H DP 63N-4-J
Max. pump volume in l/min. 1) 53 53 63 63

Max. pump pressure in bar 1) 63 63 100 100
Self-acting pump valves  
Pump valves, and circulation valve are
 
hydraulically operated
Drive output in kW 7.5 7.5 7.5 7.5
Electric connection CEE 16A / 5P CEE 16A / 5P CEE 16A / 5P CEE 16A / 5P
Voltage and frequency (V / Hz) 400 / 50 400 / 50
Suction connection to pump (x 2) Connecting system Connecting systems Connecting systems Connecting systems
size II size II size II size II
Pressure connection G ¾ / RD 32 G ¾ / RD 32 G ¾ / RD 32 G ¾ / RD 32
Circulation connection G ¾ / RD 32 G ¾ / RD 32 G ¾ / RD 32
Dimensions L x W x H in mm 790 x 620 x 1480 1) / 790 x 620 x 1480 1) / 790 x 620 x 1480 1) / 790 x 620 x 1480 1) /
1560 2) 1560 2) 1560 2) 1560 2)
Weight in kg 290 310 310 330

 Infinitely variable – max. volume and max. pressure cannot both be achieved simultaneously
1 bar = 1 x 105 N/m²
1)
Issue date: Nov 2005. Subject to modification
2)
lifting eye fixed
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36
Grout pump DP 70 H
Application: post grouting, grouting
Grouting material: water solid-agent grout, sodium silicate mixtures
Pump valves hydraulically operated

Technical data
Drive : Electro-hydraulic
Drive power : 37 kW
Total required power : 38 kW
Connections - electric : CEE 125 A / 3P+N / 400 V, 50 Hz

- delivery pump suction side : 2 x connecting system size III / DN 40
- delivery pump pressure side : 3 x G1
- circulation valve inlet : G1
pressure side : G1
circulation side : G1

Weight : ca. 1100 kg
Performance 90
80
70
1)
Delivery pump pressure: max. 200 bar/ 2900 psi 60
quantity: max. 80 l/min 1)
l/min
50
40
30
20
10
0
0 20 40 60 80 100 120 140 160 180 200 220

1)
infinitely variable – max. volume and max. pressure cannot both be achieved simultaneously
1 bar = 1 x 105 N/ m2 Date: April 2001 - subject to change
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37
Technical Data Sheet No. 26-11-H /E
Grout pump DP 101-…
Applications : grouting and post-grouting of anchors and micro piles
Soil mixing work, flush-drilling, flushing aid for pile driving and vibrating works
Grouting materials: water- solid agent suspensions


 Picture shows RV 101
completely encased
 with option WATCH




 200
180

DP 101-H
160
 140 DP 101-G
DP 101-F
 120
l/min
100

DP 101-B
80
 60
 40
20
 0
 0 10 20 30 40 50 60 70 80 90 100 110
 Leistung Förderpumpe bar

 
Performance grout pump bar
Technical data
Type DP 101-B DP 101-F DP 101-G DP 101-H
Max. pump volume in l/min. 1) 170 170 170 170

Max. pump pressure in bar 1) 100 100 100 100
Self-acting pump valves   --- 
Pump valves, and circulation valve
Pressure and relief valves are --- ---  ---
hydraulically operated
Drive output in kW 15 22 22 37
Electric connection CEE 32A / 5P CEE 63A / 5P CEE 63A / 5P CEE 125A / 5P
Voltage and frequency (V / Hz) 400 / 50 400 / 50 400 / 50 400 / 50
Suction connection to pump (2pc)    
Plug-in system size III / DN 50
Pressure connection G 1” G 1” G 1” G 1”
Circulation connection G 1” G 1” G 1” G 1”
Dimensions L x W x H in mm 1400 x 900 x 2100 1400 x 900 x 2100 1400 x 900 x 2100 1400 x 900 x 2100
Weight in kg 1100 1150 1220 1300


 Infinitely variable – max. volume and max. pressure cannot both be achieved simultaneously

1 bar = 1 x 105 N/m²
Technical Data Sheet No. 24-4-B /E Issue date: Dec 2005. Subject to modification
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38
Technical Data Sheet No. 26-E/E /
Grouting and flushing pump KP 121-E
Application : Grouting and post-grouting of anchors and mini-pilings
Grouting material : water-solid agent suspension, water-solid agent mixtures up to a grain size of 5 mm.
Self-acting pump valves (ball valves)
Technical data
Drive power : 15.0 kW

- delivery pump suction side : 2 x quick couplings type IV
- delivery pump pressure side : G 1 ½”
- delivery pump circulation side : G 1”

Performance
1)
Delivery pump pressure: max. 100 bar (1450 psi)
200
volume: max. 175 l/min (46.3 gal./min) 1) 180
160
140
120
l/min
100
 80
60
 40
 20
0
0 10 20 30 40 50 60 70 80
Performance pump unit bar
1) Infinitely variable
Both max. performances are not possible at the same time
1 bar = 1 x 105 N/ m2 Date: 06/07, subject to change
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39
Technical Data sheet No. 21-E/ E
Grouting and Flushing Pump DP 115-...
Application area : Grouting and filling, soil-mixing-works, flush-drilling, jet-grouting
Delivery materials : Water solid agent suspensions:
Technical data
Machine type DP 115-A-E DP 115-B-E DP 115-F-E DP 115-H-E

Drive performance 30 kW 55 kW 30 kW 55 kW
bar l/min bar l/min bar l/min bar l/min
1)
Basic values Q/P 90 320 90 320 140 320 140 320
Simultaneous values Q/P 20 320 20 320 20 320 20 320
Simultaneous values Q/P --- --- --- --- 100 130 100 240
Pump valves type: B B B B
Electric connection CEE 63 A CEE 125 A CEE 63 A CEE 125 A
400 V/ 50 Hz    
Pump suction connection DN 80 DN 80 DN 80 DN 80
Pump pressure connections DN 32 DN 32 DN 32 DN 32
Dimensions L x W x H:
   
2400 x 800 x 2160
Weight: approx. 2100 kg 2300 kg 2100 kg 2300 kg
1)
Infinitely adjustable – both maximum performances are not possible at the same time
Performance: typical pump performance determined with water
1 bar = 1 x 105 N/ m2
Date: April 2015 – Subject to change
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40
Technical Data Sheet No. 27/38-4-A /E
Grouting and flushing pump DP 130-B-E
Application: grout-anchors with great diameter, cave filling, filling pump at jet-grouting-triplex, soil mixing works
Pumping of abrasive grouting material, cement suspensions
Self-acting pump valves
Technical data
Drive power : 55 kW
Total required power : 56 kW

- delivery pump suction side : 2 x quick couplings, type V
- delivery pump pressure side : SAE 3000 1 1/2"
- delivery pump circulation side : SAE 3000 1 1/2"

Performance
360
1)
Delivery pump pressure: max. 100 bar (1450 psi) 330
300
volume: max. 345 l/min (91.3 gal./min) 1) 270
240
210
l/min
180
150
120
90
60
30
0
0 10 20 30 40 50 60 70 80 90 100
both max. performances are possible at the same time
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41
Technical Data Sheet No. 4243-4A /E
High pressure jet-grouting pump HD 110-4-A/HD 130-4-A
Application: flush-drilling, back-reaming, grouting of mini-pilings, flushing help by pile and vibrating works
Jet-grouting
Self-acting pump valves
Technical data / type HD 110-4-A HD 130-4-A

Drive* : electro-hydraulic
Drive power* : 55 kW
Total drive power* : 56 kW
Connections* - electric : CEE 125 A/ 400 V, 50 Hz

- delivery pump suction side : 2 x quick-release couplings
- delivery pump pressure side : SAE 3000 1 1/2"
- delivery pump circulation side : SAE 3000 1 1/2"
Dimensions (L, B, H)* : 2400 x 750 x 2160 (mm)

Weight* : approx. 2500 kg
Performance 360
320
1) 1)
Pressure: max. 220 bar max. 150 bar 280
HD 130-4-A
(max. 3190.4 psi) (max. 2175 psi) 240
1) 1)
Volume : max. 245 l/min 345 l/min
l/min
200
(max. 65 gal/min) (max. 91.3 gal./min) 160
120
80 HD 110-4-A
40
0
0 20 40 60 80 100 120 140 160 180 200 220

* valid for both types

both max. performances are not possible at the same time, performance determined with water
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42
Technical Data Sheet No. 302-L /E
Grouting unit VS L 50-20
Application: Grouting of soil nails and anchors, flushing pump at drilling works with small
Manual operation
 
Technical data
Drive : Electro-hydraulical
Connections - Electro : CEE 16 A / 400 V, 50 Hz

- Grouting pump pressure side : G ¾“
- Mixing and storage tank : Connecting system, size I
Dimensions (L, B, H) : 1450 x 800 x 1450 (mm)

Performance
 
Mixers – 2 pc.
with bag cement each : max. 1.5 m3/ h
Grouting pump
Pressure : max. 60 bar 1)
Quantity : max. 34 l/ min 1)
Pump performance - bar 
1)
infinitely variable – both max performances at the same time are not possible
pump performance – mentioned with water
1 bar = 1 x 105 N/ m2 technical data of March 2005 – subject to change
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43
Technical Data Sheet No. 304-10-E /E
Grouting unit VS 50-10-… electric drive
Application area: Grouting and post-grouting of anchors and mini-pilings
1 pc. combined mixing- and storage tank
Mixer performance:
with bag cement: max. 3.4 m³/h
 
Technical data
Type VS 50-10-F/E VS 50-10-G/E
1)
· Max. pump quantity 34 l / 8.99 US gal 34 l / 8.99 US gal
1)
· Max. pump pressure 100 bar / 1450 psi 100 bar / 1450 psi
· Pump valves automatic

· Pump valves and circulation-/ pressure-
relief valve hydraulically operated
Special suitability for viscous suspensions and low pump speeds
Electro hydraulic drive

· Drive power in kW 11.0 11.0
· Electric connection type CEE 32 A / 5P CEE 32 A / 5P
· Voltage and frequency in Volt / Hz 400 / 50 400 / 50
· Water connection “C“-coupling “C“-coupling

BSP 2“ BSP 2“
· Pump power connection BSP ¾ / RD 32
· Pump circulation connection BSP ¾ / RD 32
· Dimensions L x W x H in mm 1380 x 790 x 1700 2) / 1820 3) 1380 x 790 x 1700 2) / 1820 3)

2) 3)
in inch 54.3 x 31.1 x 67 / 71.7 54.3 x 31.1 x 67 2) / 71.7 3)
· Weight 500 kg / 1100 lbs 520 kg / 1144 lbs
1)
Infinitely variable – both max. performances at the same time are not possible
Performance: typical pump performance, mentioned with water
2)
3)
lifting eye fixed
1 bar = 1 x 105 N/ m2 Technical data as of March 2005, subject to change
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44

 Mixer performance of each mixer (2 pc.):
Technical data
1)
1)
· Pump valves automatic 

· Pump valves and circulation-/ pressure- 
Relief valve hydraulically operated


BSP ²“ BSP 2“
· Pump power connection BSP ¾ / RD 32 BSP ¾ / RD 32

in inch 87.4 x 31.1 x 67 2) / 71.7 3) 87.4 x 31.1 x 67 2) / 71.7 3)
1)
2)
3)
lifting eye fixed
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45

 Mixer performance:
Technical data
· Max. pump quantity 1) 54 l / 14.28 US gal 54 l / 14.28 US gal

· Max. pump pressure 1) 80 bar / 1160 psi 80 bar / 1160 psi


BSP 2“ BSP 2“

in inch 54.3 x 31.1 x 67 2) / 71.7 3) 54.3 x 31.1 x 67 2) / 71.7 3)
1)
2)
3)
lifting eye fixed
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46
Grouting unit VS 63-20-.. electric drive

 Mixer performance of each mixer (2 pc.):
Technical data
1)
1)


BSP 2“ BSP 2“

2) 3)
in inch 87.4 x 31.8 x 78.7 / 83.5 87.4 x 31.8 x 78.7 2) / 83.5 3)
1)
2)
3)
lifting eye fixed
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47
Grouting unit VS 110-E
Application: grouting of anchors and micro piles incl. post grouting, flushing pump at drill works,
Manual operation
For silo cement

Proportioning auger (optional)
electro drive 4.0 kW

Technical data
Drive : electrical, electro-hydraulical
: 19.6 kW
Option pump drive 22 kW = 30.6 kW
Total required power : 400 V

- Water : R 2” (BSP 2”)
- Grouting pump pressure side : G 1" (BSP 1”)
- Grouting pump circulation : G 1" (BSP 1”)

: 80.7 x 55.9 x 85.8 (inch)
Weight : approx. 1550-1600 kg (3.410-3527 lbs)
Performance 200
180
Mixer 160
DP 101-G
140 22 kW
With cement bags : max. 4.0 m³/h (1058.20 US gal/h) DP 101-F
120
l/min
with proportioning auger : max. 5.2 m³/h (1375.66 US gal/h)

100 11 kW
DP 101-A
80
Grouting pump 60
1)
Pressure : max. 100 bar (1450 psi) 40
1)
Quantity : max. 170 l/min (44.97 US gal/min) 20
0
0 10 20 30 40 50 60 70 80 90 100 110
1)
infinitely variable
pump performance, stated with water
1 bar = 1 x 105 N/ m2 Date: May 2004 Subject to change
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48
Technical Data Sheet No. 306-2-EW /E
Grouting unit AVS 110-E/W
Full automatic operation, cement dosing by weighing plus proportioning auger
Technical data 
Drive : Electro-hydraulical
: 22.0 kW
(incl. 4 kW for proportioning auger)
Connections - Electro input : CEE 63 A / 400 V, 50 Hz

- Outlet silo vibrator, controlled : CEE 16 A / 400 V
Outlet proportioning auger, controlled : CEE 16 A / 400 V
- outlet free : Schuko 16 A / 220 V
- Water input : C-coupling R 2”
- Grouting pump pressure side : G 1"
- Grouting pump circulation : G 1"
Dimensions (L, W, H) - Grouting unit : 2150 x 1650 x 2180 (mm)

Weight - Grouting unit : approx. 2100 kg
Performance
Mixer 180
with silo cement : max. 5.7 m³/h 160
140
with bag cement : max. 4.2 m³/h 120
l/min
100
1) 1)
Grouting pump Pressure : max. 100 bar (1450 psi) 80
1) 1) 60
Quantity : max. 170 l/ min (44.5 gal/h)
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Performance grouting pump bar
1)
infinitely variable
typical pump performance, stated with water
1 bar = 1 x 105 N/ m2 Date: May 2004 - Subject to change
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49
Technical Data Sheet No. 310-315-E/ E
Grouting unit AVS 315-E
Application area: Working in special civil foundation
Grouting of anchors and micro piles, incl. port-grouting/ flushing pumps at drilling works
Manual machine operation
Cement addition with bag cement or by separate charging auger
Technical data
Drive: Electro-hydraulical
Total required power 58 kW
Electric input connection Plug CEE 125 A
400V/ 50 Hz, 3 P, E, N
Connections:
 Water inlet BSP 2“
 Pressure connection – suspension/ flushing water BSP 1 ½“
- for hose line to the drill rig
Dimensions: (L x W x H) 2230 x 2080 x 2200 (mm)

Weight – dry: approx. 2.9 to
Performance of the colloidal mixer

- with bag material: 7.2 m³/h at 24 cycles
- with separate, controlled proportioning auger 10.8 m³/h at 36 cycles
Available suspension quantity at mixer performance = 7.2 m³/h (24 batches/h)

- depends on the pump delivery rates
Pump delivery rate – l/min
130 140 150 160 170 180 190 200 210 220
Suspension quantity – total – m³
6.5 3.5 2.6 2.0 1.7 1.7 1.4 1.4 1.4 1.1
Simultaneous typical values

Delivery pressure Delivery rate
P – bar Q – l/min
10 320
20 318
40 315
60 290
80 220
100 170
120 140
140 120
1)
Infinitely adjustable
1 bar = 1 x 105 N/m²
Date: January 2016 – Subject to change
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50
Technical data sheet no. 310-550-2-EW/ E
Grouting unit AVS 550-E/W
Application area: Soil mixing as well as pile driving and vibrating, grout anchors with big diameter
Fully automatic mixing plant control, option: mixture data as well as pressure and volume registration
Solid agent addition by charging auger/ emergency operation with bag material is possible
Solid agent addition by

proportioning auger (optional)
Technical data

Electric connections 400 V/ 50 Hz – 5-poles 
Electrical input 1 x CEE 125 A
Controlled connection for charging auger max. 7.5 kW CEE 16 A -
Controlled connection for silo vibrator – max. 0.5 kW CEE 16 A -
Water addition input BSP 2“/ „C“-coupling
Delivery pump pressure connection G 1¼“
Dimensions L x W x H 2900 x 2350 x 2500 mm
Weight – acc. to equipment approx. 3600 kg
Mixer performance – charging with bag material max. 10 m³/h – 20 cycles/h
Mixer performance – charging by charging auger max. 18 m³/h – 36 cycles/h
AVS 550-51-E AVS 550-50-E

1)
Pressure – bar Volume – l/min Pressure – bar Volume – l/min
P-max = 140 Q-max = 320 P-max = 80 Q-max = 250
10 bar = 320 l/min 10 bar = 250 l/min
20 bar = 315 l/min 20 bar = 245 l/min
40 bar = 310 l/min 40 bar = 240 l/min
60 bar = 270 l/min 60 bar = 190 l/min
80 bar = 200 l/min 80 bar = 140 l/min
100 bar = 160 l/min
120 bar = 130 l/min
140 bar = 110 l/min
Electro-hydraulical drive 55.0 kW 45.0 kW

Total electrical consumption
Incl. 7.5 kW charging auger and 65.5 kW 55.5 kW
0.5 kW silo vibrator
1)
Infinitely variable
1 bar = 1 x 105 N/m²
Date: November 2015 – subject to change
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51
Technical Data Sheet No. 306-E/E
Grouting unit VS 121-E
Manual operation
For silo cement

electro drive 4.0 kW
Technical data 
Drive : electrical, electro-hydraulical
:17.6 kW
Total required power : 400 V

- Water : R 2” (BSP 2”)
- Grouting pump pressure side : G 1" (BSP 1”)
- Grouting pump circulation : G 1" (BSP 1”)

: 80.7 x 55.9 x 85.8 (inch)
Weight : approx. 1700 kg (3080 lbs)
180
Performance 160
140
120
Mixer
l/min
100
80
With cement bags : max. 4.0 m³/ h (1058.20 US gal/h) 60
with proportioning auger : max. 5.2 m³/h (1375.66 US gal/h) 40
20
0
Grouting pump 0 10 20 30 40 50 60 70 80 90 100
1) Leistung Förderpumpe bar
Pressure : max. 100 bar (1450 psi) Pump curve
1)
Quantity : max. 170 l/min (44.97 US gal/min)
2) 3) 2) 3)
in inch 87.4 x 31.1 x 78.7 / 83.5 87.4 x 31.1 x 78.7 / 83.5
1)
infinitely variable
pump performance, stated with water
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52
Technical data sheet No. 303-20-D/ E
Grouting unit VS 63-20-D

Technical data
Drive : Diesel-hydraulical
: 18.7 kW
Connections - Water : “C”-coupling, DN 50

- Grouting pump pressure side : G ¾” / RD 32
2) 3)
Dimensions (L, W, H) : 2450 x 820 / 930 /x 2065 mm
70
Performance 60
50
40
l/min
Each mixer (2 pc.) 30
With cement bags : max. 3.4 m3/ h(899.5 US gal/h) 20
10
0
Grouting pump 0 10 20 30 40 50 60 70 80 90 100

1)
Pressure : max. 100 bar (1450 psi) Performance
Leistung delivery pump
Förderpumpe barbar
1)
Quantity : max. 65l/ min (17 US gal/min)
1)
2)
3)
lifting eye fixed
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53
Technical Data Sheet No. 309-D/ E
Grouting unit VS 109-D
Application: grouting of anchors and micro piles incl. post grouting, flushing pump at drilling works
Manual operation
Cement addition with bag cement/ option proportioning auger FS-DKB 160-D for silo-cement
 
VS 109-D VS 109-D with option

Proportioning auger type FS-DKB 160 D
for silo cement and bag material
Technical data
Type VS 109-D
Drive: Diesel hydraulical 18,7 kW
Connections: - water inlet BSP 2“
- grout pump – pressure side BSP 1“
- grout pump - circulation BSP 1“
Dimensions L x W x H 2150 x 1650 x 2180 mm
Weight – acc. to options – approx. 2.200 kg
Performance VS 109-D Simultaneous typical values

Delivery pressure Delivery volume
Mixer: P – bar (PSI) Q – l/min (US gal)
- with bag material : max. 20 batches = 4.0 m³/h 10 145 170 45
- with proportioning auger : max. 26 batches = 5.2 m³/h 20 290 165 44
30 435 150 40
Grouting and flushing pump:
- pressure : max. 100 bar
1) 40 580 110 29
- volume : max. 170 l/min
1) 50 725 90 24
60 870 75 20
70 1015 65 17
80 1160 55 15
90 1305 50 13
100 1450 42 11
1)
Basic values, infinitely adjustable

Pump performance determined with water 
1 bar = 1 x 105 N/m²
Technical data: August 2014 – Subject to change
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54
Technical Data Sheet No. 305-1-D /E
Grouting unit VS 110-D
Manual operation

Technical data
Drive : Diesel-hydraulical
: 24 kW
Connections - Water : R 2”
- Grouting pump pressure side : G 1"
- Grouting pump circulation : G 1"

Performance
180

Mixer
160
With cement bags : max. 4.0 m3/ h (1048.20 gal/h) 140
with proportioning auger : max. 5.2 m³/h (1375.66 gal/h) 120
l/min
100
80
Grouting pump
1) 60
Pressure : max. 100 bar (1450 psi) 40
1)
Quantity : max. 170 l/ min (44.97 gal/min) 20
0
0 10 20 30 40 50 60 70 80 90 100
Pump curve
1)
infinitely variable
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55
Technical Data Sheet No. 305-1-DFS /E
Grouting unit VS 110-D/FS
Manual operation, cement dosing by proportioning auger

Type FS-DKB 160 H
for silo cement, big bag and
cement bags
Specification
Drive : Diesel-hydraulic
: 29.0 kW / 2.900 rpm
Connections - Water feed : R 2“

- Conveying pump pressure : G 1“
- Conveying pump circulation : G 1"
- Hydraulic drive to the
proportioning auger (4 kW) : 2 x hydraulic-quick coupling

Performance
Mixer 
with cement bags : max. 4.2 m³/h (1111.11 gal/h)
with proportioning auger : max. 5.7 m³/h (1507.93 gal/h) 180
160
140
Grouting pump 120
1)
Pressure : max. 100 bar (1.450 psi)
l/min
100
1)
Quantity : max. 170 l/min (44.97 gal/h) 80
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
LeistungPump
Förderpumpe
curve bar
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56
Technical Data Sheet No. 306-D/W /E
Grouting Unit AVS 110-D/W
Application: grouting of anchors and micro piles incl. post grouting, flushing pump at drill works, pump with ball valves
Full automatic unit, cement dosing by proportional auger
Specification

Drive : Diesel-hydraulic
: 29.0 kW / 2.900 rpm
Total required power: : 26.0 kW (incl. 4 kW for proportioning
Auger)
Connections - Water feed : BSP 2“

- Conveying pump pressure : G 1“
- Conveying pump circulation : G 1"
- Hydraulic drive to the
proportioning auger : 2 x hydraulic-quick coupling
Dimensions (L, W, H) - grouting unit : 2150 x 1650 x 2180 (mm)

Weight - grouting unit : approx. 2200 kg
Performance
2)
Mixer with auger max. : 5.7 m³/h (1.254 gal/h) 
with cement bags max. : 4.2 m³/h ( 924 gal/h) 180
160
140
Grouting pump 120
1)
Pressure max. : 100 bar (1450 psi)
l/min
100
1)
Quantity max. : 170 l/ min (44.97 gal/h) 80
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Leistung Förderpumpe
Performance bar
of grout pump bar
1)
infinitely variable
2)
proportioning auger optional
1 bar = 1 x 105 N/ m2 Technical data: June 2011 - Subject to change
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57
Technical Data Sheet No. 310-315-D/ E
Grouting unit AVS 315-D
Application area: Working in special civil foundation
Grouting of anchors and micro piles, incl. port-grouting/ flushing pumps at drilling works
Manual machine operation
Cement addition with bag cement or by separate charging auger
Technical data
Machine type
Drive: Diesel-hydraulical AVS 315-D/4-Fin AVS 315-D/4-Int
Emission level USA TIER 4-Final ---
Emission level EU 3B 2
Diesel particle filter:
- for operation of the machine in the tunnel Option ---
- for operation of the machine in Switzerland Option ---
Connections:
 Water inlet BSP 2“
 Pressure connection – suspension/ flushing water BSP 1 ½“
- for hose line to the drill rig
Dimensions: (L x W x H) 2230 x 2080 x 2200 (mm)

Weight – dry: approx. 3.0 to
Performance of the colloidal mixer

- with bag material: 7.2 m³/h at 24 cycles
- with separate, controlled proportioning auger 10.8 m³/h at 36 cycles
Available suspension quantity at mixer performance = 7.2 m³/h (24 batches/h)

- depends on the pump delivery rates
Pump delivery rate – l/min
130 140 150 160 170 180 190 200 210 220
Suspension quantity – total – m³
6.5 3.5 2.6 2.0 1.7 1.7 1.4 1.4 1.4 1.1
Simultaneous typical values

Delivery pressure Delivery rate
P – bar Q – l/min
10 320
20 318
40 315
60 290
80 220
100 170
120 140
140 120
1)
Infinitely adjustable
1 bar = 1 x 105 N/m²
Date: January 2016 – Subject to change
www.obermann.com
58
Technical data sheet no. 310-550-51D/W-FS/ E
Grouting unit AVS 550-51-D/W-FS
Application area: Grouting of anchors and micro piles
Soil mixing and vibration grouting work
Fully automatic mixing plant control, option: mixing data as well as pressure and volume registration
Cement addition by hydraulically driven charging auger
for silo cement

proportioning auger (optional)
Technical data
Drive: : diesel-hydraulical, 54 kW
Hydraulic drive for optional charging auger
Connections - Water input : BSP 2”

- Delivery pump – pressure side : BSP 1 ¼”
- Delivery pump – circulation : BSP 1 ¼”
Dimensions (L x W x H) : 3000 x 2400 x 2500 mm

Mixer performance:
- with bag material : 10 m³/h, at 20 cycles/h
- with charging auger : 13 m³/h, at 26 cycles/h, 18 m³/h at 36 cycles/h
Performance of delivery pump
Pressure – bar Volume – l/min 

1)
P-max = 140 Q-max = 320

5 bar = 320 l/min
20 bar = 315 l/min
40 bar = 310 l/min
60 bar = 270 l/min
80 bar = 200 l/min
100 bar = 160 l/min
120 bar = 130 l/min
140 bar = 110 l/min
1)
infinitely variable
1 bar = 1 x 105 N/m²
Date: October 2014 – subject to change
www.obermann.com
59
Technical Data Sheet No. 273-20/D
Grouting Container IC C 6 /50-G
Application: soil- and rock grouting for ground improvement and soil stabilisation
Grouting materials: cement grout, micro cement, and sodium silicate
Hydraulically controlled pump valves
Control and documentation system PC-LOG-SG6
 
Technical data
Drive: electric, electro-hydraulic
Grouting pumps - 6 pc. -
Total drive power: 45 kW
Total required power (incl. heating): approx. 49 kW
Connections - electric: 2 x CEE 63 A/ 400 V, 50 Hz

- Each grouting pumps suction side: 2 x quick release couplings DN 25
- Each grouting pump pressure side: G ¾“
- Each grouting pump circulation side: G ¾“

Dimensions (l x w x h) : 4000 x 2000 x 2560 mm
Weight: approx. 3.9 to
The container can be loaded by forklift 35
30
Performance
25
Each grout pump type DP 50 20

l/min
pressure: max. 100 bar 1) (1450 psi)

quantity : max. 34 l/ min 1) (9.0 US gal) 15
10
0
0 10 20 30 40 50 60 70 80 90 100
Leistung Förderpumpe bar 
both maximum performances are not possible at the same time
1 bar = 1 x 105 N/ m2 Data: 04/2004 - subject to change
www.obermann.com
60
Grout pump LP 20/20-3
Application area: post-grouting, structural rehabilitation, soil and rock grouting
Grouting materials: sodium silicate mixtures, synthetic resins. mixing ratio 1:1
LP 20/20-3-...
2 1. Stufe
l/min
LP 20/20-3-...
2. Stufe
0
0 20 40 60 80 100 120 140 160 180 200
 Leistung Förderpumpe je Komponente bar


Performance of grouting pump of each component bar


Technical data
Type LP 20/ 20-3 LP 20/ 20-3-A LP 20/ 20-3-B LP 20/ 20-3-C
· Number of the grouting pump modules 1 1 1 1

· Dosing and pumping ratio 1:1 1:1 1:1 1:1
· Max. pump quantity in l/min. 1) 2 x 2.8 2 x 2.8 2 x 2.8 2 x 2.8
· Max. pump pressure in bar 1) 200 200 200 200
· Pump suction valves hydraulically operated
· Pump pressure valves automatic
· Drive power in kW 2.2 2.2 2.2 2.2
· Electric connection type Schuko Schuko CEE 16A / 5P CEE 16A / 5P
· Voltage and frequency in Volt / Hz 230 / 50 230 / 50 400 / 50 400 / 50
· Pump suction connection 2 x socket Ø20 2 x socket Ø10 2 x socket Ø20 2 x socket Ø10
· Pump pressure connection 2 x G 3/8 2 x G 3/8 2 x G 3/8 2 x G 3/8
· Dimensions L x W x H in mm 920 x 360 x 870 920 X 360 X870 920 X 360 X 870 920 X 360 X 870
· Weight in kg – total weight 86 86 86 86
· (part of the pump) (46) (46) (46) (46)
· (part of the drive) (40) (40) (40) (40)
1)
infinitely variable – both max. performances at the same time are not possible
performance: typical pump performance, appraised with hydraulic oil
1 bar = 1 x 105 N/ m2 Date: Oct. 2002 - subject to change
www.obermann.com
61
Grouting Recording Systems
Type Print-SG LOG-SG 2 PC-LOG

 

1. Desk-top / lap-top
1. LOG-SG2 unit
2. PC-LOG software
System Independent device 2. PC with software for data
3. Meas./ sensor-box, connection
evaluation
to RS232 on computers
110/230VAC 24VAC - 110/230VAC for computer
24VDC, ext. mains connection
Power Supply 110/230VAC 24VDC internal USV
- 110/230VAC for measurement /
sensor-box
- RS232 computer meas.-box
- 2x plugs for pump control
- cable for pump control - 6x plugs for pump control
Interfaces - cable for sensor connection
- 2x plugs for sensor connection
- 6x plugs for sensor connection
- 1 special plug temp. sensor
(at meas./sensor-box)
Grouting Pumps 1 pump / measurement point 1 or 2 pumps / measure. points Up to 6 pumps / measure. points
- Mouse control at computer
- switches + pushbuttons on unit
- switches + pushbuttons on unit - input facilities for :
- input facilities for :
- input facilities for : - location; stage; phase
- location; stage; phase
Operation, - location; stage; phase - max / min. pressure
- max / min. pressure
Pump control - max / min. pressure - preselected volume
- preselected volume
- preselected volume - sensor configuration
- PC keyboard for settings, sensor
- sensor configuration - external control panel for each
configuration
pair of pumps
- LCD black/white, alphanumeric - 8,4” LCD, colour graphics - PC screen
- pressure & volume in figures - pressure & volume as - pressure & volume as
Display and as bar graphs x/y recorder x/y recorder
- daily and total volume - daily and total volume - daily and total volume
On-line print-out on strip chart
- Data storage on PC card - Data storage on hard drive
(thermal printer) :
- data evaluation at PC using - data evaluation at PC using
- location; stage; phase
LOG-ACCESS software LOG-ACCESS software
Data Storage - Date; time
- Diagrams & lists issued, with - Diagrams & lists issued, with
- x/y graphics for pressure and
pressure/flow pattern pressure/flow pattern
volume
- creation of reports for charging - creation of reports for charging
- total volume and time
- On / Off - On / Off - On / Off
- Bypass / pumping - Bypass / pumping - Bypass / pumping
Controls - fast / slow - fast / slow - fast / slow
(per pump) - volume pre-selection - volume pre-selection - volume pre-selection
- pressure monitoring - pressure monitoring - pressure monitoring
- pressure control (optional) - pressure control (optional)
Pressure - by pressure sensor at pump or
measurement - by pressure sensor at pump or - by pressure sensor at pump or measurement point,
data measurement point, measurement point, - connection via measurement/
(per pump / meas- - direct cable or radio connection - direct cable or radio connection sensor-box to RS232 (cable or
urement point): - sensor type selectable - sensor type selectable radio)
- sensor type selectable
Volume - measurement via pump stroke
measurement - measurement via pump stroke - measurement via pump stroke or flow measurement,
data or flow measurement, or flow measurement, - connection via measurement/
(per pump / meas- - direct cable or radio connection - direct cable or radio connection sensor-box to RS232 (cable or
urement point): - pump / sensor type selectable - pump / sensor type selectable radio)
- sensor type selectable
- pressure and flow sensors
- pressure and flow sensors
- pressure and flow sensors - remote control and sensor
- remote control and sensor
- remote control and sensor cables / cable drums
cables / cable drums
cables / cable drums - set for radio / data transmission
Accessories - set for radio / data transmission - LOG-ACCESS assessment
- set for radio / data transmission
- LOG-ACCESS assessment
- paper charts for printer software
software
- PC cards
- control panel for pump operation
For more information see “registration units for grouting work”
www.obermann.com
62
Print-SG – System Layout

Measurement system and pump control:
- Pressure measurement at pump or at the grouting point

- Quantity measurement at pump (measuring of the pump strokes) or at the grouting point
- Pump-remote control by Print-SG-unit
- Measurement data-transfer and pump control via cable or radio
- Measurement data printing direct on thermal paper chart

radio-
modul
e
radio-
24VDC
modul
e
Control cable
Mains unit
(or radio)


–
Pump
230VAC

Measurement cable

(or radio)

radio-
modul
e
Pressure and quantity
measurement units
Grouting
 
point

www.obermann.com
63
LOG-SG2 – System Layout

Measurement system and pump control for two pumps and 1 grouting point each:

- Quantity measurement at pump (measuring of the pump strokes) or at the grouting points
- Pump remote control by LOG-unit
- Measurement data-transfer and pump control via cable or radio
- Measurement-storage on PC-hard disk and USB stick
- Measurement data-evaluation and printing of protocol at PC with software LOG-ACCESS









 USB-Stick


radio-
modul
24VDC
supply
power
USV
Control cable
or radio
Pump  radio-
230 V
modul

Pump 2
Meas. Cable
(or radio)
Pressure and volume radio-

meas. units modul
Grouting Grouting 
point 2- point 1-
www.obermann.com
64
LOG-SG2 – System Layout

Measurement system and pump control for one pump and two grouting points:

- Quantity measurements at pump (measuring of the pump strokes) or at the grouting points
- Pump-remote control by LOG-unit
- Measurement data-transfer and pump control via cable or via radio
- Measurement data-storage on PC-hard disk and USB-stick
- Measurement data-evaluation and protocol printing on PC with software LOG-ACCESS






USB-Stick


radio-
modul
24VDC
radio-
modul
supply–
Control cable Power
USV
(or radio)
230 VA

Pump
Meas. cable
(or radio)
radio-
modul
Pressure and  
measurement unit
Grouting  Grouting 
point 2 point 1
www.obermann.com
65
PC-LOG – System Layout
Measurement system and pump control for up to 8 pumps with one grouting point each:

with flow rate measurement
- Pump-remote control by operating-panel at computer
- Measurement data transfer and pump control via cable or radio
- Measurement data storage on computer-hard disk
- Measurement data-evaluation and protocol printing with software LOG-ACCESS at computer

operating-panel
radio- for pumps

modul
e
Measurement RS232-cable
box
radio-
modul
e
Pump 1
Sensor box
cable
(or radio)
Pumps 2…7
Cable
(or radio)
radio-
modul
e
Pump 8 
Sensor box


measurement units

Grouting Grouting Grouting 

point 8 point 2...7 point 1
www.obermann.com
66
PC-LOG – System Layout
Measurement system and pump control for one pump and up to eight grouting points:

with flow rate measurement
- Pump-remote control by operating-panel at computer
- Measurement data-transfer and pump control via cable or via radio
- Measurement data-storage on computer-hard disk
- Measurement data-evaluation and protocol printing with software LOG-ACCESS at computer

Operating-panel
Radio for pumps

modul
e
Measurement RS232-cable
box
Radio
modul
e
sensor box
Cable
(or radio)

pump
Cable
(or radio)
Radio
modul
e

Sensor box
     


measurement units
Grouting Grouting Grouting 
pump 8 points 2...7 point 1
www.obermann.com
67
Typical Sensors for Pressure- and Flow Measuring
MAP-4-14 ....
Pressure measurement range 0 – 100 bar
Bores DN 12 – DN 25
Connections: G ½“ (Rd 32)
G ¾“ (RD 32)
G 1“ (Rd 38)
Bore / connections Measurement range Type

DN 12 /
2 x G ½” 0 – 100 bar MAP 4-14/12H
2 x Rd 32
DN 20 /
2 x G ¾” 0 – 100 bar MAP 4-14/20H
2 x Rd 32
DN 25 /
MAP 4-14/25H
2 x G 1“ 0 – 100 bar

2 x Rd 38


MAPQ
Flow measurement range 0-5 l/min – 0-250 l/min
Pressure resistance 100 bar
Bores DN 10, DN 15, DN 25
Connections G ½“ – G 1“
Bore / connections Measurement range Type

Quantity
Pressure
Max l/min
DN 10/
2 x G1/2“ 50 0 – 100 bar MAPQ-10 HH
2 x Rd 32
DN 15 /
2 x G ¾” 100 0 – 100 bar MAPQ-15 HH
2 x Rd 32
DN 25 /
MAPQ-25 HH
2 x G 1“ 250 0 – 100 bar
2 x Rd 38

For further information see „registration units for grouting work“
www.obermann.com
68
Technical Datasheet No. 100-1/E
Grouting hoses – suitable for aqueous grouts
Swivel nut,
put back for cleaning
Cone with sealing ring

For avoiding „blockage“ in the hose connection
Connecting nipple
Bore – mm 13 20 25
Max. operating pressure – bar 100 100 100
connections at both sides with

cone nozzle / seal, as well as
swivel nut - thread: Rd 32 x 1/8“ Rd 32 x 1/8“ Rd 38 x 1/8“
Cone size B3 B3 C3
Hose length: 5 m = Type GH13-1/005 GH20-1/005 GH25-1/005
Other lengths on request

Sealing ring for cone nozzle –
part no. 710 0200 000 710 0200 000 710 0250 000

Connecting nipple, for hose Cone size B3 Cone size B3 Cone size C3
extension - thread: Rd 32x1/8“ / Rd 32x1/8“ / Rd 38x1/8“ /
Rd 32x1/8“ Rd 32x1/8“ Rd 38x1/8“
Part no. 729 0005 005 729 0005 005 729 0006 005
Connecting nipple, for hose Cone size B3 Cone size B3 Cone size C3
connection at grouting cap,
flushing heads, etc.
- thread: Rd 32x1/8“ / G ½“A Rd 32x1/8“ / G ½“A Rd 38x1/8“ / G ¾“A
Part no. 729 0004 003 729 0004 003 729 0025 003
- thread: Rd 32x1/8“ / G ¾“A Rd 32x1/8“ / G ¾“A Rd 38x1/8“ / G1“A
 Part no. 729 0005 003 729 0005 003 729 0006 003
- thread: Rd 32x1/8“ / G1“A Rd 32x1/8“ / G1“A Rd 38x1/8“ / G1“A
Part no. 729 0015 003 729 0015 003 729 0006 004
Cone nozzle, type B3 / 13-1 B3 / 20-1 C3 / 25-1

 with swivel nut
1)
- thread: Rd 32 x 1/8“ RD 32 x 1/8“ Rd 38 x 1/8“
Part no. 729 0004 001 729 0005 001 729 0006 001
1)
cone nozzle for manufacturing of grouting hoses
www.obermann.com
69
Jet-grouting
www.obermann.com
70

Jet-Grouting beam

Jet-Grouting test-columns
www.obermann.com
71

Compressed air and return flow at drill hole
Left side: Jet-Grouting for underpinning of a building

Picture in the centre: Jet-Grouting for underpinning of a slurry wall
www.obermann.com
72
How Jet-Grouting works
 
Phase 1: drilling phase 2: jet-grouting - start
 
Phase 3: grouting phase – retreat phase 4: stop of grouting
www.obermann.com
73
Typical Jet-Grouting-applications
Protection of vertical Reinforcing of existing Underpinning of existing buildings

and inclined pits foundations with excavation grouted anchors
Seal wall for excavations

Special foundations and landfills Soil sealing with sheet piling
Horizontal foundations in tunnelling
www.obermann.com
74
Possibilities of Jet-Grouting / grouting
The difference between jet-grouting and grouting
Application possibilities of jet-grouting and grouting
www.obermann.com
75
Single-System
Duplex-System the differences
Triplex-System
Single System/ One phase-method
- cutting and grouting of the soil with

water/cement grout by high pressure
Duplex-System/ Tow phase-method
- cutting and grouting of the soil with

water/cement grouting by high pressure
- compressed air increases the range

of the jet beam


www.obermann.com
76
Triplex-System/ Three-phase-method
TRIPLEX SYSTEM (TRIPPLE PHASE METHOD)

CUTTING WITH AIR COVERED WATER BEAM
FILLING WITH WATER CEMENT GROUT
- cutting of the soil with water

by high pressure
- compressed air increases the range

of the jet beam
- grouting of the soil

with water/cement grouting
pressure range: middle - high


www.obermann.com
77
Example: underpinning of existing buildings



 
www.obermann.com
78
Example: stabilisation for tunnelling
Excavated horizontal test-columns
www.obermann.com
79
Duplex-System/ Two-phase-method
Example: underpinning of existing buildings


www.obermann.com
80
Duplex-System/ Two-phase-method
Sealing of excavation

OBERMANN drill rig CR 30
www.obermann.com
81
Triplex System/ Three-phase-method
Example: stabilisation of cohesive soil
















































www.obermann.com
82
Complete equipment for Jet-Grouting
 Mixing and pumping
- Single-machines: mixer, storage tanks, jet-grouting pumps

- Compact units: jet-stations
- Manual operation
- Semi-automatic machines
- Full automatic machines
- Electric drive
- Diesel drive
 Drilling
- Drill rigs, rotary heads

- Diesel drive
- Electric drive
- Combined diesel and electric drive
- Drill rods, flushing heads, jet-monitor, nozzles
 Measuring and registration
- Sensors for pressure, volume, drilling depth

- Measuring devices for jet-columns-Ø and jet-columns position
- Evaluation software
 Accessories
- Hoses
- Mud pumps for pumping-off the backflush
 Storing / stocking of materials
- Silos
- Water tanks
www.obermann.com
83
Mixers and mixing plants
Mixer MP 1000
Mixing plant OM 600/2
Mixing plant OM 500-5
www.obermann.com
84
Pumps and mixing plants
Left: pump HD 100/1

Centre: mixing plant OM 500-4
Right: pump HD 115
Left: mixing plant OM 600/2

Right: pump HD 115/1

Left: mixer MP 1000, centre: storage tank RP 2000, right: pump HD 100/2
www.obermann.com
85
Jet-grouting pump HD 600/2-D
Mixing plant OMP 2000
www.obermann.com
86
Drill rigs
Drill rig CR 14
Drill rig CR 30
www.obermann.com
87
Data registration
LOG-SG:
Measuring of:
Drilling- / jet-depth
Drilling- / jet rotation speed
Suspensions pressure / volume
Compressed air pressure / volume
Drilling pressure
Drilling torque
 
LOG-unit at a sheltered place
Remote indication in the operating panel of the drill rig
LOG-JG – at operating panel of the drill rig

LOG- JG with remote indication
www.obermann.com
88
Data registration
LOG-SG 1 – series 3
For 1 pc. filling or grout pump
Tough aluminium-/stainless steel housing of protective

kind IP IP 64,
Automatic data back-up and switching-off in case of a
voltage drop
LOG-SG 2 – series 3
For maximum 2 pc. filling or grout pumps
Tough aluminium-/stainless steel housing of protective

kind IP 64,
Automatic data back-up and switching-off in case of a
voltage drop
www.obermann.com
89
Auxiliary tools and accessories
Rod handling device EHV 63/219

for excavator mounting
Drilling mud pump MUPU 65
Hoses for drilling mud MSA 108, DN 108
High-pressure hoses HSB ..., DN 32
Compressed air hoses LSA ..., DN 25 and DN 40
www.obermann.com
90
Our complete product range:
Products Applications
- Grout pumps - Grouting work

- Grouting packers - Grouting anchors
- Grouting and flushing pumps - Micro piles
- High pressure grout pumps - Jet-grouting
- Cave filling
- Mixer - Soil mixing
- Storage tanks - Slurry walls
- Mixing plants - Trenchless technology
- Structural rehabilitation
- Grouting container - Pre-stressed concrete
- Grouting units
- Proportional augers
- Registration units
- Sensors
- Drill rig
- Rotary heads
- Drill rods

Drill rig CR 14
www.obermann.com
91
Sales
jet- Renting
grouting Service
Consultancy
Equipments
and Know-How
• Dosing systems for all grouts
anchors • Grout pumps

• Jet-grouting pumps
• Mixer/ mixing plants
• Registration units
• Drill rigs and drill tools
• Accessories and material
• Slurry walls
grouting • Cave and mine backfilling
• Horizontal drilling
• Micro piles
• Water wells
• Prestressed concrete
• Trenchless technology
soil-mix • Structural rehabilitation

• Repair work

www.obermann.com
92

Grouting Work and Jet-Grouting - EN

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Grouting work Mühlhäuser - Obermann GmbH

LP 20/20 with LOG

Sealing sheet piling

Sealing slurry wall

Grouting material use / application

cements plus solid rock   

soft gel sands 

P1 = consolidation - slight solidity

Indication for the highest

Max. pump pressure

Max. pump volume

OMN 100    --- --- --- 1 x 80 1 x 100 1 x 200 --- --- 31

Max. pump volume indication

indication for the highest

for the highest capacity

Max. pump pressure

Type Function Performances

Max. pump pressure indication for

highest capacity version

highest capacity version

Suitable for hard gel

Suitable for hard gel

Type Function Performances

l/min bar page

LP 20/20-3     --- --- 1:1 2 x 2.8 200 58

Print    ---  --- --- --- --- 60

LOG-SG    ---   --- --- --- 61-62

PC-LOG    ---   --- --- --- 63-64

Suitable for 1-component synthetic resin

Max. pump pressure

Connections - electric : CEE 16 A/ 400 V, 50 Hz

Dimensions (L, W, H) : 1570 x 850 x 2120 mm

Rotation speed 1: (agitating) 705 rpm

State: 07/05, subject to change

Connections - electric : CEE 16 A/ 400 V, 50 Hz

- suspension outlet : Flange PN 16 – DIA. 50/ R 2"

Dimensions (L, W, H) : 1400 x 1100 x 2200 (mm)

Date: 02/01 – subject to change

Connections - electric : 1 x CEE 63 A/ 400 V, 50 Hz

- charging screw : max. 2 x CEE 32 A/ 400 V, 7 poles 1)

Dimensions (L, W, H) : 1500 x 1750 x 2530 (mm)

Requirement: addition of solid agents with enough dimensioned

Connections - electric main connection : 2 x CEE 63 A/ 380 V, 50 Hz

Dimensions (L, W, H) : 2650 x 2300 x 2530 (mm)

20.8 m³/h (27.20 cu. yd./h) at 26 cycles

Suspension density : max. δ = 1.65 kg/litre

Requirement : sufficient performance of charging screws

Connections - electric : CEE 16 A/ 400 V, 50 Hz

- suspension outlet : No. 1, open, flange DIA. 50 (2”)/ PN 16

Dimensions (L, W, H) : 1100 x 1100 x 1600 (mm)

Date: 02/01 subject to change

Pic. shows R 2000

Connections - electric : CEE 16 A/ 400 V, 50 Hz

- suspension outlet : No. 1, open, flange DIA. 50 (2”)/ PN 16

Dimensions (L, W, H) : 1400 x 1350 x 2250 (mm)

Connections - electric : CEE 16 A/ 400 V, 50 Hz

- suspension outlet : No. 1, open, flange DIA. 80/ PN 16

Dimensions (L, W, H) : 1900 x 1850 x 2200 (mm)

Date Nov. 1999 subject to change

Connections - electric : CEE 32 A/ 380 V, 50 Hz

Dimensions (L, W, H) : 2090 x 1140 x 2030 (mm)

Connections - electric : CEE 32 A/ 380 V, 50 Hz

- controlled plug : ______ for controlled switch