I Et 5250.00 2225 500 Pei 001 A

NO
TECHNICAL SPECIFICATION I-ET-5250.00-2225-500-PEI-001

CLIENT:
UO-REGAP
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JOB:
URE (U-114) - CONDICIONANTE DE LICENCIAMENTO
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URE (U-114)
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PRGE DESIGN CRITERIA – STATIC EQUIPMENT
PRGE / ENG
INDEX OF REVISIONS
DESCRIPTION AND/OR REVISED SHEETS

0 ORIGINAL.
A REVISED ITEM 2.3.1, 3.2.24 AND 3.14.
REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE MAR-16-2018 MAI-21-2018
DESIGN EETC/EDET EETC/EDET
EXECUTION ARCASTRO ARCASTRO
CHECK BMONTEIRO BMONTEIRO
APPROVAL GEORGEC GEORGEC
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.
FORM OWNED TO PETROBRAS N-381 REV. L
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TECHNICAL SPECIFICATION I-ET-5250.00-2225-500-PEI-001 A
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DESIGN CRITERIA – STATIC EQUIPMENT
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SUMMARY
1. OBJECTIVE
2. APPLICABLE STANDARDS
3. DESIGN CRITERIA
4. FABRICATION
5. ATTACHMENTS
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1. OBJECTIVE
This Technical Specification presents additional Design Criteria to those indicated in the
PETROBRAS Standards for the On-Site Process Units and Off-Site Facilities.
2. APPLICABLE STANDARDS
2.1. Applicable Rules
2.1.1. The Applicable Standards shall be used in their latest revision as of the date of signature of
the Contract.
2.1.2. The standards mentioned in the Applicable Standards are also applicable.
2.1.3. This Technical Specification shall take precedence over the Applicable Standards.
2.1.4. For guidelines referred to other activities not listed in 2.2 below, such as: welding, non-
destructive testing, painting, thermal insulation, and fire protection, see appropriate
PETROBRAS Technical Specification, as follows:
I-ET-0000.00-0000-970-PSQ-001 – Procedure and Personnel Qualification and
Certification
I-ET-0000.00-0000-973-PSQ-001 - Requirements for Positive Materials Identification
(PMI)
I-ET-0000.00-0000-974-PSQ-002 – Non-Destructive Testing (NDT) - Computed
Radiography (CR) In Welded Joints
I-ET-0000.00-0000-974-PSQ-003 - Non-Destructive Testing (NDT) - Digitalization of
Industrial Radiographic Films
2.2. PETROBRAS Standards

2.2.1. Process Equipment
N-253 - Projeto de Vaso de Pressão
NI-253 - Pressure Vessel Design
N-266 - Apresentação de Projeto de Vaso de Pressão
NI-266 - Presentation of Pressure Vessel Design
N-268 - Fabricação de Vaso de Pressão
NI-268 - Fabrication of Pressure Vessel
N-269 - Montagem de Vasos de Pressão
NI-269 - Pressure Vessel Assembly
N-466 - Projeto de Trocador de Calor Casco e Tubo
NI-466 - English – Design of Shell-and-Tube Heat Exchanger
N-1492 - Trocador de Calor Casco e Tubos – Folha de Dados
N-1500 - Vaso de Pressão – Folha de Dados
NI-1500 - English – Pressure Vessel Drawing and Data Sheet Form
N-1586 - Resfriador a Ar - Folha De Dados
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NI-1586 - English – Air Cooler – Data Sheet
N-1704 - Requisitos Adicionais para Vaso de Pressão em Serviço com Hidrogênio
N-1706 - Requisitos Adicionais Para Vaso de Pressão em Serviço com H2S Úmido
N-1707 - Projeto de Vaso de Pressão com Revestimento Metálico
NI-1707 - English - Design of Pressure Vessel with Lining
N-1817 - Resfriador a Ar - Requisição de Material
N-1858 - Projeto e Fabricação de Resfriador a Ar
N-1862 - Projeto e Fabricação de Acessórios Internos de Vasos, Torres e Reatores
NI-1862 - English – Design and Fabrication of Internals of Vessels, Towers and
Reactors
N-2054 - Acessórios Externos e Internos de Vasos de Pressão
N-2064 - Emissão e Revisão de Documentos de Projeto
NI-2064 - English – Issuance and Revision of Design Documents
NI-2054 - English – Pressure Vessel Internal and External Accessories
2.2.2. Utility Equipment
N-2165 - Filtro de Processo para Água – Folha de Dados
2.3. Documents
2.3.1. Technical Specifications
ET-0000.00-0000-500-PSQ-001 (Especificação Técnica de Equipamentos em Plástico
Reforçado com Fibra de Vidro)
ET-0000.00-0000-500-PEI-001 (Atendimento aos Requisitos da NR-13 para Vasos de
Pressão)
ET-0000.00-0000-410-PEI-001 (Atendimento aos Requisitos da NR-13 para Caldeiras a
Vapor)
I-ET-0000.00-0000-500-PEI-004 (Rules to Calculate Wind Loading on Equipment)
I-ET-0000.00-0000-500-PEI-003 (Procedure for Performing Stress Analysis by Means of
Finite Element Method (FEM)
I-ET-0000.00-0000-500-PEI-005 (Maximum Allowable Loads on Pressure Vessel
Nozzles)
I-ET-5250.00-114-940-JNL-901 (Material Specification)
I-MD-5250.00-114-940-JNL-902 - Sulfur Recovery Unit - U-114 - Additional Design
Information (including att. 01 to 03)
2.4. Brazilian Regulation
Brazilian Ministry of Labor Regulation no. NR-13 (Norma Regulamentadora de Caldeiras,
Vasos de Pressão e Tubulações do Ministério do Trabalho do Brasil)
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3. DESIGN CRITERIA
3.1. General
3.1.1. The development and presentation of Equipment design shall be in accordance with the
following PETROBRAS Standards:
a) Presentation of Pressure Vessel design in accordance with N-266;
b) Execution of Pressure Vessel mechanical and fabrication design in accordance with N-
253;
c) Execution of Shell-and-Tube Heat Exchanger mechanical and fabrication designs in
accordance with N-466;
d) Presentation and execution of mechanical and fabrication design and fabrication of Air
Cooler: N-1858;
e) Presentation and execution of mechanical and fabrication designs and fabrication of
Trays and other Internals in accordance with N-1862;
f) Fabrication of Pressure Vessel in accordance with N-268;
g) Field assembly of Pressure Vessel in accordance with N-269;
3.1.2. Material Requisitions for Heat Exchanger, Air Cooled, Storage Tank, Storage Sphere,
Pressure Vessel, Filters, Tower, Flare, Surface Condenser and Internals shall be prepared
in accordance with the standard forms attached herein.
3.1.3. Material Requisition for Burner and Boiler shall be prepared in accordance with the
applicable PETROBRAS Standard forms.
3.1.4. As general rule, the Material Requisitions shall be based on the Data Sheets, engineering
drawings, and associated specifications furnished with the PETROBRAS Basic Design,
which shall be attached to the applicable Material Requisition.
3.1.5. “Field revision” in PETROBRAS Basic Design documents for the purpose of incorporating
information to the Vendors during the phases of purchase, design or fabrication of
equipment may performed by the Contractor, since the procedure of the PETROBRAS
Standard N-2064 items 3.6, 4.2 and 4.3 is strictly followed and the revised documents
submitted to PETROBRAS approval.
3.1.6. Material Requisition for Cr-Mo High Pressure Vessels, Reactors (HDT and UGH Units)
and High Pressure Special Heat Exchangers – Type “D” closure (HDT Unit) shall request
manufacture’s purchase order specification equipment components, such as plates, flanges,
piping, forgings and welding consumables, being submitted for approval together with the
manufacturing drawings.
The equipment and relevant lifting accessories as tailing lugs, trunnions and lifting lugs
shall be designed to withstand the equipment weight considering an impact factor of 1.5,
unless otherwise specified on mechanical drawing.
The design shall be performed considering the equipment in horizontal and vertical
position.
The lifting weight shall be defined as shop weight plus insulation, ladders, platforms, main
pipelines and fireproofing. The internal packing or trays shall be excluded in lifting weight.
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3.1.7. Material Requisitions and Bid Technical Evaluation Reports, for all equipment, shall be
issue and submitted to PETROBRAS for approval.
3.1.8. The tensile strength recorded on a Material Test Report shall not be used to calculate the
wall thickness of a pressure vessel, according to ASME BPVC- Interpretation – Volume
50 – Section VIII-1-01-106. The same apply to Section VIII Division 2.
3.1.9. Only stud bolts are allowed (machined bolts are prohibited).
3.1.10. For external bolting of covers, blind flanges and shell flanges it shall be used stud bolts with
2 heavy hex nuts each.
3.1.11. For size 1 ¼” and greater, the stud length shall be increased by a minimum of one nut height
to allow the use of tensioning equipment.
3.1.12. If impact test is required for stud bolts, the corresponding nut shall be impact tested at the
same temperature.
3.1.13. For equipment with basic project developed by JACOBS (data sheet with JNL at the
document code), all the requirements of I-MD-5250.00-114-940-JNL-902 shall be followed.
3.1.14. All internal clearances shall be verified when the equipment is supposed to operate above
the temperatures given in the following table, considering the extension of the internals due
to creep behavior.
3.1.15. In addition to the requirements indicated in the applicable PETROBRAS Standards, the items
presented below shall be observed.
3.2. Towers and Pressure Vessels

3.2.1. Facilities shall be provided for the removal of the packing, catalyst and appurtenances
(manholes, platforms, etc.) for maintenance purpose.
3.2.2. Whenever possible, the internal parts of towers (bubble caps, valves, unions, etc.) shall be
standardised.
3.2.3. A davit shall be provided for the removal of PSV’s on equipment of difficult access.
3.2.4. Manhole diameter shall be in accordance with N-253 Standard except for equipment whose
diameter exceeds 1220 mm. In these cases, the manhole diameter shall be 24”.
3.2.5. Gaskets and facings of external nozzle flanges shall be in accordance with the applicable
piping specification. For manhole flanges and other external nozzle flanges not connected
to external piping systems or instruments, gaskets and facings, bolts and nuts, shall be also
in accordance with the applicable piping specification. Any disagreement between this
statement and the PETROBRAS standards shall be submitted to PETROBRAS analysis.
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3.2.6. For all equipment designed in accordance with the ASME Code, Section VIII, Division 1
or 2, the designer shall show, in the calculation sheets, the evaluation for impact test
requirements of each vessel component based on its individual material classification,
thickness and the rated minimum design metal temperature (MDMT).
3.2.7. For horizontal vessels with slope, the nozzle location shall comply with the sketch showed
as FIGURE 1. Despites the slope, all nozzles shall be in vertical position.
3.2.8. For horizontal vessels and heat exchangers, with operating weight exceeding 20 tons, PTFE
(Polytetrafluoroethylene) plates shall be provided in the sliding saddle according to sketch
showed as FIGURE A.8 of N-2054.
The compression strength and deformation of PTFE (Polytetrafluoroethylene) plates, due
to compression load on the slide saddle, shall be evaluated in order to avoid contact
between metallic plates.
3.2.9. Vortex breakers shall be removable (not welded to the equipment shell), according to
sketch showed as FIGURE B.4 of N-2054, in order to make easy inspection and cleaning.
3.2.10. The circumferential weld of Ring-Type Flanges designed and fabricated according to
Appendix 2, Figure (11) of ASME BPVC Section VIII Division 1 shall be UT examined.
3.2.11. Internal impingement plates shall be welded to the pad supports. This requirement
modifies figure B.6 of N-2054 that states those plates shall be fixed by bolts.
3.2.12. The stresses analysis of nozzles junctions on the shell and heads due to external piping
loads is equipment manufacturer’s responsibility.
3.2.13. Towers that require helical strakes, the following points shall be considered:
3.2.13.1. The wind loads, in helical strakes region, shall consider the helical strakes width to define
the required projected area.
3.2.13.2. In case of thermal insulation is required, shall be adopted clips, equally spaced, welded to
the shell over which the helical strake shall be fixed by bolts and nuts (welded). The gap
allowed between the thermal insulation and helical strake shall be equal to 10% of the strake
width.
3.2.14. Welding neck (WN) and/or long welding neck (LWN) flanges shall be used for flanged
nozzles when used at minimum design metal temperature (MDMT) colder than –29ºC (-
20ºF).
3.2.15. All platforms to access manholes from Towers and Reactors shall be 900 mm width
minimum.
3.2.16. For tower with internal diameter greater than 2000 mm any group of 10 trays shall be
accessible by a specific manhole.
3.2.17. In case of smaller towers consider a manhole for each 20 trays.
3.2.18. Platforms and walkways between other adjacent platforms near 1000 mm shall be provided
to facilitate the access for operation, inspection and maintenance works.
3.2.19. Fasteners like bolts or stud bolts and nuts shall not be Cadmium or Zinc coated.
3.2.20. Internal handholds shall be provided in all manholes to facilitate access to the equipment.
3.2.21. Drain connection to be placed in the lowest side of the equipment;
3.2.22. Nuts of any equipment internal part subjected to vibrations or shocks shall be tack welded to
their corresponding bolt.
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3.2.23. Internal piping shall be supported and guided in order to limit vibrations and movements
resulting from shocks according to the related thermal expansion.
3.2.24. Equipment where condensing vapours (e.g. after steam-out of vessels), drainage or pump out
may lead to less than atmospheric pressure, shall be designed for full vacuum or protected
by vacuum relief, except for vessels where the design requirements for equipment operating
below atmospheric pressure shall be used.
3.3. Heat Exchangers

3.3.1. Tube bundles shall be identified in the back area of fixed tube-sheet, by three mark spaced
120 degrees apart. The marks shall be done with a ½” steel punch.\,
a) Heat exchangers with one tube bundle:
FP-2001-1 - tube bundle of P-2001
FP-2001-2 - spare tube bundle of P-2001
b) Heat exchangers with interchangeable tube bundles:
FP-2002-1 and FP-2002-2 - interchangeable tube bundles of P-2002 A/B
FP-2002-3 - spare tube bundles of P-2002 A/B
c) Heat exchangers with interchangeable two at two tube bundles:
FP-2003 A/B-1 and FP-2003 A/B-2 - interchangeable tube bundles of P-2003 A/B
FP-2003 A/B-3 - spare tube bundle of P-2003 A/B
FP-2003 C/D-1 and FP-2003 C/D-2 - interchangeable tube bundles of P-2003 C/D
FP-2003 C/D-3 - spare tube bundle of P-2003 C/D
The respective equipment tags shall also identify all parts of heat exchangers.
3.3.2. The following heat exchanger components shall be marked with a 1/2” steel punch:
• Channel cover;
• Channel;
• Floating head cover;
• Bonnet;
• Floating head backing-device and splice plates;
• Test ring and test flange.
3.3.3. The installation of nameplates on covers channels or any other removable parts shall be
avoided. Preference shall be given to a visible place on the shell.
3.3.4. The welding procedure qualification shall be executed according QW-193 of ASME BPVC
Section IX.
3.3.5. All heat exchangers shall be supplied with a test ring and/or a test flange. For those
operating in parallel (interchangeable units), a number of one test ring /flange shall be
supplied for each set with less than 4 (four) heat exchanges, and for greater set, two test
rings for each set with 4 (four) heat exchanges.
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3.3.6. In the case of superimposed heat exchangers, “FIGURE 8” line blinds shall be provided
between connected nozzles, allowing individual hydrostatic tests of equipment.
3.3.7. Two spare sets of gaskets and 10% of the bolts of the heat exchangers main flanges shall
be supplied.
3.3.8. Sliding bars, welded to the bundle, shall be supplied for all heat exchangers.
3.3.9. When the weight of the bundle exceeds 3 ton, besides the sliding bars, stainless steel sliding
strips (rails), welded to the shell, shall be supplied.
3.3.10. The floating head configuration shall be in accordance with TEMA item RCB-5.141. The
length projections indicated on Figure RCB-5.141 of TEMA as “OPTIONAL” shall be
mandatory. The STYLE “D” configuration on Figure RCB-5.141 of TEMA shall be
avoided.
3.3.11. When two gaskets are compressed by the same bolting, as in the design of flange pairs used
to contain a tube-sheet, for both side, shall be used the same gasket material, suitable for
the more critical condition (see also TEMA paragraph R-6.2/CB-6.2 and ASME BPVC
Section VIII – item 2.5.(a) (2), for Division 1 and item 4.16.2.4, for Division 2).
3.3.12. The circumferential weld of Ring-Type Girth Flanges designed and fabricated according
to Appendix 2, Figure (11) of ASME Code shall be UT examined.
3.3.13. Heat exchanger with PETROBRAS thermal design shall be supplied with the mechanical
design guarantee. In others heat exchangers, the guarantee shall include thermal and
mechanical performances.
3.3.14. In case of heat exchangers located at elevation upper than 3 meters shall be provided extra
facilities to easy removal of the tube bundle.
3.3.15. When one of the following conditions is exceeded the tube to tube-sheet joints shall be full
strength welding and the tube shall be expanded into the tubesheet (without tube-hole
grooves):
• Pressure-temperature rating (tube or shell side) ≥ Class 600;
• Lethal fluid (tube or shell side);
• Hydrogen (H2) service.
The full strength weld shall be specified and calculated in accordance with paragraph UW-
20.4 of ASME BPVC Section VIII Division 1. At the Welding Procedure Qualification of
the tube to tubesheet joint welds, the manufacture shall execute the shear load (Pull Out)
test, as per EEMUA Pub 143, item 3.4 or ASME BPVC Section VIII Division 1, App A.
Figure UW-20.1(a) is not allowed and single J-groove shall be used in Figure UW-20.1(b)
to (d). The tube to tubesheet joint welds shall be leak tested (leak tightness) as per EEMUA
Pub 143, item 12.4 (Freon). The manufacturer shall also provide the test procedure.
3.3.16. Preferably, the bundle tubes shall be hot worked. If U-bent tubes were cold worked, then
the following additional requirements shall apply:
(1) ALLOY STEEL TUBES
Austenitic alloy-steel tubes ASTM A 213 shall conform to supplementary requirements S1,
S2 and S4, with the following conditions:
ASTM A 213 TP 321, 321H, 347 and 347H

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1. Solution annealing of straight tubes at 1040-1060ºC (A 213 paragraph 6.3)
2. Stabilization of straight tubes at temperature lower than Solution Annealing, around

890ºC-910ºC (A 213 S2)
3. Bending
4. Stress Relief Annealing of bended portion at 840-860ºC (A 213 S1)
5. Corrosion Test according to ASTM A 262 Practice E (straight portion, bended portion
and transition portion between Stress Relief and no Stress Relief parts)
ASTM A 213 TP 304L, 316L and 317L (NO STABILIZATION)

1. Solution Annealing of straight tubes at 1040-1060ºC (A 213 paragraph 6.3)
2. Bending
3. Stress Relief Annealing of bended portion at 860-880ºC (A 213 S1)
4. Corrosion Test according to ASTM A 262 Practice E (straight portion, bended portion
and transition portion between Stress Relief and no Stress Relief parts)
(2) LOW-CARBON AND LOW ALLOY STEEL TUBES

Low-carbon steel tubes ASTM A 179 and low-alloy steel tubes ASTM A213 shall undergo
Stress Relief of bended portion when required by the respective Design Code (ASME BPVC
Section VIII Division 1 – UCS-79 or ASME BPVC Section VIII Division 2 – Table 6.1).
3.3.17. When the following conditions are met, electric resistant welded tubes may be applied to
carbon, low alloy or high alloy steel tubes:
• Pressure-temperature rating (tube or shell side) < Class 600;
• Service is not: lethal, hydrogen, wet H2S, naphthenic corrosion, high temperature H2S
or chloride,
• Full strength weld is not specified in tube to tube-sheet joint;
• Seamless tubes are not specified in the equipment data sheets or drawings.
Welded tubes shall be subjected, as an additional requirement, to the following tests:
a) test for corrosion-susceptibility of welded tubes;
b) Eddy Current test.
3.3.18. Supply and acceptance particular conditions - high pressure special heat exchangers – Type
“D” closure:
a) Removable tube bundle heat exchangers, shall be supplied with tools needed for quick
and easy opening and closing of the channel, pulling out/in of the tube bundle, with
specific written procedure;
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b) Removable shell heat exchangers, shall be supplied with tools and devices needed to
quick and easy pulling out/in of the shell, tube bundle temporary supports, after shell
pulling out, with specific written procedure;
c) Supply training for PETROBRAS maintenance personnel;
d) The equipment shall be supplied conditioned for transportation and
preservation/hibernation at installation, according to a written procedure approved by
PETROBRAS;
e) Supply hydraulic device for stud/nut torque application;
f) The design, material supply (including welding consumables), fabrication and tests
documents shall contain all information needed for a complete manufacturing
traceability.
g) As a general rule seamless tube shall be used.
3.3.19. The stud, bolts and nuts of heat exchanger girth flanges shall be comply with applicable
piping specification for equipment nozzles.
3.3.20. The installation of sealing strips and drawer screws shall be according to figure 2 and 3.
3.3.21. Water cooled heat exchangers shall have the water located into the tubes and supplied with
back-washing facilities.
3.3.22. Spacer bolt holes to the main flanges shall be provided for any heat exchanger.
3.3.23. Allen” type screws shall be provided for any threaded hole at the tubesheet, in order to protect
the holes.
3.3.24. Devices to protect the apparent parts from external stud bolts shall be provided.
3.3.25. Each girth flange shall have a data sheet with the recommended assembly tightening load,
lubrication and tightening sequence.
3.3.26. The heat exchanger bundles, test rings and/or test flanges of a Unit shall be interchangeable,
when possible. The U-tube heat exchanger bundles shall have its tubes interchangeable, in
order to maintain only the tubes as spare parts in lieu of a complete U-tube bundle.
3.4. Air Cooled Heat Exchangers
3.4.1. Individual blocking devices shall be provided for each cell as well as installation of
"FIGURE 8" fittings for future ratcheting.
3.4.2. The air cooled heat exchangers shall be designed in order to allow individual releasing of
each section for maintenance, with the unit in operation.
3.4.3. The “U” plate that supports the tube bundle shall support only the fin tubes (and the plenum,
if the unit is induced draft type). Mechanical access facilities and drive components shall
be supported by other structure, in order to provide easy replacement of the tube bundles.
3.4.4. All tube bundles shall have individual valves to allow the blockage for maintenance
purpose with the unit in operation.
3.4.5. Welded tubes and tube to tube-sheet joints shall be according to the same requirements
specified on item 3.3 above.
3.4.6. If the applicable piping specification for equipment nozzles requires a coating for stud bolts
and nuts of flanges, this coating shall also be applied to the air coolers main flanges.
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3.4.7. The distance between the edges of all header welds and nozzle-attachment welds, in any
case, shall be not less than 12.5 mm.
3.4.8. Only Kammprofile type gaskets must be used in the header box.
3.4.9. For header box with flanged cover type, it is mandatory a fixed structure to help the removal
and installation of the flanged cover with weight over than 60kgf
3.4.10. The value of the bolt’s torque and the procedure of the fasten it shall be send.
3.4.11. The fan shall be tested, in factory, and this test shall evaluate:
• Vibration;
• Rotation (including the drive and driven pulley);
• Air temperature, humidity, machine temperature and bushing temperature;
• Machine electric current;
• Air flow rate;
• Noise.
3.4.12. The typical construction of headers and tube bundles shall be according to the following
table:
Material Header Welding for Pressure Parts
Type Rating Service Header Tube Bundle API-661 Butt (Note 3) Corner Flange -Header
Type NDT Type NDT Type NDT
Double welding – Fig. UW-13.2 (a) Fig. UW-13.2 (m)
1 150# Normal CS CS Fig. 3(a) RT UT (Manual) UT (Manual)
Full penetration Note 1 e (n)
H2, H2S, Double welding – UT (Automatic) – Fig. UW-13.2 (m) UT (Automatic)
2 150# CS CS Fig. 3(a) RT Fig. UW-13.2 (a)
Lethal Full penetration Note 2 e (n) Note 2
Fig. 3(a) Double welding – PT (after each Fig. UW-13.2 (m) PT (after each
3 150# Normal SS SS RT Fig. UW-13.2 (a)
Note 5 Full penetration bead) e (n) bead)
H2, H2S, Fig. 3(a) Double welding – PT (after each Fig. UW-13.2 (m) PT (after each
4 150# SS SS RT Fig. UW-13.2 (a)
Lethal Note 5 Full penetration bead) e (n) bead)
CS with Double welding – Fig. UW-13.2 (a) Fig. UW-13.2 (m)
5 150# Normal SS Fig. 3(b) RT UT (Manual) UT (Manual)
Clad (SS) Full penetration Note 1 e (n)
H2, H2S, CS with Double welding – UT (Automatic) Fig. UW-13.2 (m) UT (Automatic)
6 150# SS Fig. 3(b) RT Fig. UW-13.2 (a)
Lethal Clad (SS) Full penetration Note 2 e (n) Note 2
Double welding – Fig. UW-13.2 (a) Fig. UW-13.2 (m)
7 300# Normal CS CS Fig. 3(b) RT UT (Manual) UT (Manual)
Full penetration Note 1 e (n)
H2, H2S, Double welding – Fig. UW-13.2 (m) UT (Automatic)
8 300# CS CS Fig. 3(b) RT Not acceptable Not applicable
Lethal Full penetration e (n) Note 2
Fig. 3(b) Double welding – PT (after each Fig. UW-13.2 (m) PT (after each
9 300# Normal SS SS RT Fig. UW-13.2 (a)
Note 5 Full penetration bead) e (n) bead)
H2, H2S, Fig. 3(b) Double welding – Fig. UW-13.2 (m) PT (after each
10 300# SS SS RT Not acceptable Not applicable
Lethal Note 5 Full penetration e (n) bead)
CS with Double welding – Fig. UW-13.2 (a) Fig. UW-13.2 (m)
11 300# Normal SS Fig. 3(b) RT UT (Manual) UT (Manual)
Clad (SS) Full penetration Note 1 e (n)
H2, H2S, CS with Double welding – Fig. UW-13.2 (m) UT (Automatic)
12 300# SS Fig. 3(b) RT Not acceptable Not applicable
Lethal Clad (SS) Full penetration e (n) Note 2
Double welding – Fig. UW-13.2 (a) UT (Automatic)
13 600# Normal CS CS Fig. 5 RT Not acceptable Not applicable
Full penetration Note 1 Note 2
Closed Header
Double welding – Fig. UW-13.2 (a) PT (after each
14 ≥ 600# Normal SS SS Construction RT Not acceptable Not applicable
Full penetration Note 1 bead)
Note 5
Closed Header
H2, H2S, Double welding –
15 ≥ 600# SS SS Construction – RT Not acceptable Not applicable Not acceptable Not applicable
Lethal Full penetration
Notes 4 e 5
REV
TECHNICAL SPECIFICATION I-ET-5250.00-2225-500-PEI-001 . A
AIR COOLERS CONSTRUCTION REQUIREMENTS AREA::: SHEET:
URE (U-114) 13 of 20
TÍTLE:
NP-1
PRGE / ENG
NO REV.
MATERIAL REQUISITION I-ET-5250.00-2225-500-PEI-001 A
JOB: SHEET:
URE (U-114) 14 of 20
TITLE:
NP-1
PRGE / ENG
NOTES:
Note 1: Different types of corner joints, according to ASME BPVC Section VIII Division 1,
Mandatory Appendix 28 (Alternative Corner Weld Joint Detail for Box Header for Air-
Cooled Heat Exchangers), are acceptable if full penetration is used.
Note 2: Additionally to ASME Code all pressure retaining welds shall be fully UT examined by
computerized and mechanized equipment capable of supplying reproducible tests and
permanent digital records (data acquisition file) of 100 % of the volume of the weld
(ToFD with Pulse echo and Phased Array).All blocks used for UT calibration shall be
identified and delivered with the equipment.
Note 3: Headers welding subjected to pressure loads shall be double-butt welded, full
penetration and allow radiography. When the internal weld is impracticable, only the
external weld may be done, adopting a method that guarantees the quality of the weld
root.
Note 4: The tube bundle shall have a front end stationary header and a rear end U-tube bend (or
alternatively for each single pass). The front header shall be furnished as closed type
construction (cover plate and plug headers are not allowed) and shall be designed
in accordance with one of the alternatives given below:
a) Rectangular cross section with corners bent to a radius as illustrated in figure 13-2
(a), sketches (3) and (5) or an obround cross section as illustrated in figure 13-2 (b),
sketches (1), (2) and (3) of ASME BPVC Section VIII Division 1, Appendix 13
(Vessels of noncircular cross section). The welded end plates of the headers shall
conform to figure UG-34, sketch (b-2) and figure UW-13.3, sketch (a) of ASME
Section BPVC VIII Division 1.
b) Pipe-type header with butt-welded end caps.
A rear end U tube bend shall be used alternatively when the number of passes is even.
Note 5: When ASME BPVC Section II, Part D general requirement G5 is applicable for the
material, the allowable stress values shall consider Tables Y-1 and Y-2 that will result
in lower levels of permanent strain.
3.5. Large Dimension Filters
3.5.1. A supporting structure (cargo boom) shall be provided to facilitate the removal of
components weighing more than 20 kgf, including those on filters installed on the suction
side of pumps.
3.6. Drums
3.6.1. Drums submitted to operating pressure up to 1.0 kgf/cm²g shall be designed and
manufactured in accordance with ASME BPVC Section VIII, Division 1 considering a
minimum design internal pressure of 1.0 kgf/cm²g.
3.7. Wind Loads
3.7.1. Wind loads on the vessels shall be calculated by using the PETROBRAS Specification I-
ET-5000.00-0000-500-PEI-004 and the Brazilian Standard NBR-6123
3.7.2. Wind loading on platforms, ladders, piping, helical strakes or other appurtenances attached
to the vessel shall be included in the total wind on the vessel. With prior approval of the
Purchaser´s Engineer, an approximate method may be used to account for appurtenances.
NO REV.
JOB: SHEET:
URE (U-114) 15 of 20
TITLE:
NP-1
PRGE / ENG
3.8. NR-13 Requirements
3.8.1. The CONTRACTOR shall comply with the Brazilian Ministry of Labor Regulation no.
NR-13 requirements, according to the Technical Specification no. ET-0000.00-0000-500-
PEI-001, through the production and organization of the necessary technical
documentation (Manuals, Reports, Installation Design, etc.) required in the Technical
Specification above. This job shall be performed by the Licensed Professional approved by
PETROBRAS.
3.9. Equipment Subject to H2S, H2 or H2/H2S Service
3.9.1. Equipment subject to H2S, H2 or H2/H2S Service shall comply with the requirements of the
PETROBRAS Standard applicable.
3.9.2. For H2 Service, when additional reinforcement is required for nozzles and attachments, it
shall be provided an integral reinforcement. Separated reinforcement elements (plates) are
not acceptable.
3.9.3. For equipment with hydrogen or H2S service all forgings shall be supplied in normalized
condition.
3.9.4. Castings shall not be used for pressure parts.
3.9.5. Socket welds shall be used to diameters equal to or greater than 1 ½”.
3.10. Equipment Subjected to Benzene or Toxic Service

3.10.1. When the equipment is subjected to benzene or toxic service, shall be provided comply to
requirements the ASME BPVC Section VIII, Division 1, paragraph UW-2.
3.10.2. Inspection Requirement
3.10.2.1. Consider for this equipment requirement applicable for class A, according Petrobras
Standard N-268.
3.11. Stress Analysis by the Finite Element Method
3.11.1. The requirements of Stress Analysis by the Finite Element Method shall be according to
PETROBRAS Specification I-ET-0000.00-0000-500-PEI-003 (Procedure for Performing
Stress Analysis by Means of Finite Element Method) and paragraph 5.4 of N-266.
3.12. Loads on Nozzles and Clips
3.12.1. The local stresses on nozzles and clips due to external loads shall be evaluated according
to the procedures of WRC Bulletins 107, 198 and 297. Alternatively, the use of Finite
Element Method for stress evaluation is allowed, according to the item 3.14 requirements.
3.12.2. Anchor Bolts
3.12.3. The anchor bolts to Pressure Vessels shall be calculated with a basic allowable stress of
1,054kgf/cm2 based on the resistant area.
3.12.4. The resistant area to be considered in the calculation of the anchor bolts to Pressure Vessels
shall be the minor valued between the root area (threaded part) and the corroded part
(external diameter minus corrosion allowance of the anchor bolt).
3.12.5. The corrosion allowance to be considered shall be 2.0 mm on the radius of the anchor bolt.
3.12.6. The material for the anchor bolt shall be ASTM-F-1554 Grade 36 (formerly ASTM A 307
Grade C).
NO REV.
JOB: SHEET:
URE (U-114) 16 of 20
TITLE:
NP-1
PRGE / ENG
3.13. Cyclic or fatigue service requirements
3.13.1. Provide only insert plate or forged self-reinforcing on the connection openings.
3.13.2. Prevent angle weld to fix accessories on the pressurized parts.
3.13.3. The skirt shall be used to support the pressure vessel.
3.14. Fiber Reinforced Plastic Tanks and Pressure Vessels

3.14.1. Tanks and Vessels made of plastic reinforced with glass fiber (GRP) shall be designed and
constructed in accordance with ASME RTP-1 or ASME BPVC Section X.
3.14.2. For supplementary requirements of Fiberglass Reinforced Plastic Tanks see Technical
Specification ET-0001.00-0000-500-PSQ-001 (Equipamentos em Plástico Reforçado com
Fibra de Vidro).
4. FABRICATION
4.1.1. Postweld Heat Treatment (PWHT).
4.1.1.1. If the vessel is postweld heat treated, materials, welding consumables and welding
procedures shall be certified and qualified in order to include all heat treatments foreseen
during the fabrication plus one extra PWHT to anticipate any additional welding repair on
site. This extra PWHT to be performed by PETROBRAS in future (if necessary) will have
the same requirements (holding time, temperature, etc.) of PWHT executed during
fabrication.
4.1.2. Ultrasonic Examination (UT)
4.1.2.1. All clad steel plates shall be UT examined per SA 263, SA 264 and SA 265 Supplementary
Requirement S12.
NO REV.
JOB: SHEET:
URE (U-114) 17 of 20
TITLE:
NP-1
PRGE / ENG
5. ATTACHMENTS
5.1. Material Requisitions (Standard Forms):

a) I-RM-XXXX.XX-XXXX-451-XXX-001 (Material Requisition - Heat Exchanger)
b) I-RM-XXXX.XX-XXXX-455-XXX-001 (Material Requisition – Air Cooler)
c) I-RM-XXXX.XX-XXXX-540-XXX-001 (Material Requisition - Pressure Vessel)
d) I-RM-XXXX.XX-XXXX-570-XXX-001 (Material Requisition - Reactor)
NO REV.
JOB: SHEET:
URE (U-114) 18 of 20
TITLE:
NP-1
PRGE / ENG
A - Reference point for location of nozzles.

B - Reference point for location of saddles.
C - Reference point for location of nozzles in the head or cover.
R - Horizontal reference line.
a - Level for nozzles.
b - Level for saddles.
d - Level for nozzles in head or cover.
e, h, i - Level for instrument nozzles.
f, g - Level for mouth of vessel.
∝ - Slope of vessel.
* - Refers to all points of nozzles.
FIGURE 1
DIAGRAM SHOWING LOCATION OF NOZZLES ON VESSELS WITH SLOPE
NO REV.
JOB: SHEET:
URE (U-114) 19 of 20
TITLE:
NP-1
PRGE / ENG
Note 1: Material of sealing strips: SA-240-304, unless otherwise specified in equipment drawing.
Note 2: Defined according to thickness of pass divider.
Note 3: The flexible strips are placed on the shell inlet side of the longitudinal baffle.
Note 4: Dimensions in mm, unless otherwise indicated.
FIGURE 2
SEALING STRIPS
NO REV.
JOB: SHEET:
URE (U-114) 20 of 20
TITLE:
NP-1
PRGE / ENG
Note 1: Drawer screw bores are located in the same drilling circle as the other bores of the part and half the
distance between adjacent bores.
Note 2: First bore of drawer screw is located between first and second bore, counting clockwise from “T”
mark.
Note 3: Bores of drawer screws shall be spaced as follows:
a) 2 180º spaced bores;
b) 3 120º spaced bores;
c) 4 90º spaced bores.
Note 4: Dimensions in mm, unless otherwise indicated.
5.2.
FIGURE 3
NO
MATERIAL REQUISITION I-RM-XXX.XX-XXXX-451-XXX-001
CLIENT: SHEET:
1 of 12
JOB:
AREA:
TITLE:
HEAT EXCHANGERS NP-1
P-XXXXX
INDEX OF REVISIONS
DESCRIPTION AND/OR REVISED SHEETS

0 ORIGINAL.
ATTENTION:
TECHNICAL PROPOSAL PRESENTATION SHALL
COMPLY WITH ITEMS 9.1 AND 10 HEREIN.

DATE
DESIGN
EXECUTION
CHECK
APPROVAL
NO REV.
MATERIAL REQUISITION I-RM-XXX.XX-XXXX-451-XXX-001 0
JOB: SHEET:
CARTEIRA AMBIENTAL 2 of 11
TITLE:
NP-1
HEAT EXCHANGERS P-XXXXX
SUMMARY
1. OBJECTIVE OF REQUISITION
2. SCOPE OF SUPPLY
3. SPARE PARTS
4. CONDITIONS AND PLACE OF DELIVERY OF PROPOSAL
5. CONDITIONS AND PLACE OF DELIVERY OF HEAT EXCHANGER
6. ANNEX DOCUMENTS
7. DOCUMENTS OF REFERENCE
8. COMMENTS AND APPROVAL OF DOCUMENTS
9. DOCUMENTS REQUIRED
10. TECHNICAL PROPOSAL PRESENTATION
11. COMPLEMENTARY REQUIREMENTS
NO REV.
JOB: SHEET:
TITLE:
NP-1
This Material Requisition is intended for the supply of the following heat exchanger(s):
EQUIPMENT TAG SERVICE
P-XXXXX
2. SCOPE OF SUPPLY
The equipment manufacturer shall supply the items shown below:
2.1. Design
Thermal design (or Thermal design validation with performance guarantee), see item
11.5)
Materials selection according to (include the material specification)
Mechanical design (including calculations sheets) containing flow induced vibration

calculation and stress analysis for nozzles (see items 11.1, 11.2, 11.3 and 11.4)
Print out of thermal design performance
Fabrication design
Design of all accessories
Presentation of mechanical design, thermal design and fabrication design for

comments and approval
All documentation for NR-13 regulation compliance, according to I-ET-0000.00-0000-

500-PEI-001
2.2. Materials and Services
Raw material
Materials inspection
Equipment manufacturing
Inspection and tests at shop
Nondestructive examination
Quality guarantee
Performance guarantee
Intermediate support for stacked heat exchanger
Reinforcing rings
NO REV.
JOB: SHEET:
TITLE:
NP-1
Shell expansion joint
All necessary lifting lugs
Test rings/flanges
Davit support for removal of channel, channel cover and shell cover
Davit for removal of channel, channel cover and shell cover
Clips for thermal insulation (where required)
Sealing bars (rods)
Sealing strips
Sliding strips (rails), in stainless steel, welded to shell when weight of the tube sheet
exceeds 3 tons
Sliding bars (rods), welded to the bundle
Impingement baffle (plate/rod)
Baffles and support plates
Jack-screws on all main flange connections
Eyebolts for removal tube bundle
Provide threaded holes with slots in the tube sheets, to permit placement of eyebolts to
help remove the bundle
Grounding (earth) lug (Min. two (2) lugs per item)
Saddles
Teflon sliding plates under sliding saddle, according to N-2054 figure A.8, when
weight of equipment in operation exceeds 20 tons. (In case of superimposed heat
exchangers consider total weight of unit)
Pre-assembly of stacked heat exchangers at the manufacturer to check alignment

between nozzles and support members
Studs, nuts and gaskets for interconnection of superimposed heat exchangers
Extra necks for non-flanged connections, closed with caps, for shop hydrostatic testing
and shipment.
Instruments connections
Plugs and/or blind flange for vents, drain, temperature and pressure indicator nozzles,
studs, nuts and gaskets, where required
NO REV.
JOB: SHEET:
TITLE:
NP-1
Special tools and devices
Nameplate and its support (according to I-ET-0000.00-0000-500-PEI-001)
Heat treatment, if required or indicated
Impact test, if required or indicated
Materials for heat treatment
Hydrostatic test at shop
All materials required for hydrostatic test
Blasting and painting (primer/intermediate/finish coat), where required by

PETROBRAS Standard N-2 (see item 11.10)
Accessories or spare parts (see item 3)
Packing or preparation for transportation
Loading onto transporting vehicle
Unitary price per additional nozzles (to be quoted separately)
Supervision of field assembly, including supervision for management and

coordination, assembly work, welding work, inspection work and hydrostatic pressure
test (per day base, to be quoted separately)
2.3. Out of Scope
Thermal insulation material and application
Erection at site
Hydrostatic test at site
Foundations and anchor bolts
Instruments
Platforms and ladders
Transport and rigging (if not indicated on the Purchase Requisition - see item 5)
3. SPARE PARTS
- Spare parts for erection and commissioning;
- Gaskets / diaphragms for channel cover, split ring, tube sheet & pass partition:
100%
- Bolts and nuts for channel cover, split ring, tube sheet & pass partition: 10%,
Min. 2 sets
NO REV.
JOB: SHEET:
TITLE:
NP-1
4. CONDITIONS AND PLACE FOR DELIVERY OF PROPOSAL
See Purchase Requisition (RC - Requisição de Compra).
5. CONDITIONS AND PLACE OF DELIVERY OF HEAT EXCHANGERS
See Purchase Requisition (RC - Requisição de Compra).
6. ANNEX DOCUMENTS
The documents listed below are an integral part of this Material Requisition.
6.1. Design Specifications
Data-sheets, P&ID, technical report, drawings, sketches etc …
6.2. PETROBRAS (or CONTRACT) Specifications
I-ET-0000.00-0000-500-PEI-001 Compliance with the Requirements of NR-13 for

Pressure Vessels
I-ET-5200.00-0000-500-PEI-002 Design Criteria – Static Equipment
I-ET-5000.00-0000-500-PEI-003 Procedure for Performing Stress Analysis by Means of

I-ET-5000.00-0000-500-PEI-004 Rules to Calculate Wind Loading on Equipment
I-ET-5000.00-0000-500-PEI-005 Maximum allowable loads on pressure vessel nozzles
I-ET-5250.00-22225-940-JNL-901 Material Specification
I-ET-5250.00-22225-500-PPC-001 Material Specification for Pressure Vessels
Add others according to design requirements …
Notes:
(1) The edition of Codes, Specifications and Standards indicated on those documents
shall be used as informed. Any conflict caused by new editions shall be submitted
to the PETROBRAS representative for acceptance;
(2) The vendor is responsible for detailed engineering, using basic design
specifications as the basis. In the event of conflicting requirements between
basic design specifications and PETROBRAS standard specifications and
typical drawing, the most stringent of each requirement shall govern.
NO REV.
JOB: SHEET:
TITLE:
NP-1
Proposals shall comply precisely and in full with the whole of the requirements of the
documents mentioned below, those are an integral part of this Material Requisition.
Special attention is drawn to the data on the proposal that shall comply with the whole of
the information contained in Standard N-266.
Any discrepancies among the standards mentioned below, specifications and this Material
Requisition shall be questioned to PETROBRAS.
ITEM DOCUMENT REV TITLE

7.1 N-2 Contractual Anticorrosive Coating of Industrial Equipment
Contractual Treatment of Steel Surfaces by Abrasive Blasting and
7.2. N-9
Water Jetting
7.2 N-13 Contractual Technical Requirements for Paintwork
7.3 N-133 Contractual Welding
7.4 N-134 Contractual Anchors for Use in Concrete
7.5 N-250 Contractual Installation Of High Temperature Thermal Insulation
7.6 N-253 Contractual Projeto de Vaso de Pressão
7.7 N-266 Contractual Presentation of Pressure Vessel Design
7.8 N-268 Contractual Fabrication of Pressure Vessel
7.9 N-269 Contractual Montagem de Vaso de Pressão
7.11 N-279 Contractual Design of Steel Structure
Contractual Execution of Drawing and Other General Technical
7.10 N-381
Documents
7.11 N-466 Contractual Projeto de Trocador de Calor Casco e Tubo
7.12 N-550 Contractual Design of High-Temperature Thermal Insulation
7.16. N-1219 Contractual Colors
7.13 N-1438 Contractual Terminologia Soldagem
7.19. N-1550 Contractual Metallic Structure Painting
Contractual Metal Alloys and Metals - Identification by Magnet and
7.20. N-1591
Spot Tests
7.14 N-1593 Contractual Non-Destructive Testing – Leak Testing
7.15 N-1594 Contractual Non-Destructive Testing – Ultrasonic
7.16 N-1595 Contractual Non-Destructive Testing – Radiography
7.17 N-1596 Contractual Non-Destructive Testing – Liquid Penetrant
7.18 N-1597 Contractual Non-Destructive Testing – Visual Inspection
7.19 N-1598 Contractual Non-Destructive Testing – Magnetic Particles
7.20 N-1710 Contractual Coding of Technical Engineering Documents
Contractual Descontinuidade em Juntas Soldadas, Fundidos, Forjados
7.21 N-1738
e Laminados
7.22 N-1859 Contractual Qualification of Welding Consumables
7.23 N-2054 Contractual Acessórios Externos e Internos de Vaso de Pressão
7.24 N-2064 Contractual Issuance and Revision of Design Documents
7.25 N-2301 Contractual Preparation of the Welding Technical Documentation
7.26 N-2314 Contractual Non-Destructive Ultrasound in Castings
Contractual Performance of Non-Destructive Test – Ultrasound in
7.27 N-2315
Steel Forgings
ASME Section II Materials – Boiler and Pressure
7.28 ASME Last Edition
Vessel Code
7.29 ASME Last Edition ASME Section V Nondestructive Examination – Boiler
NO REV.
JOB: SHEET:
TITLE:
NP-1
ITEM DOCUMENT REV TITLE

and Pressure Vessel Code
ASME Section IX Welding, Brazing, and Fusing
Qualifications – Boiler and Pressure Vessel Code
ASME Section VIII Division 1 – Boiler and Pressure
Vessel Code
Standards of the Tubular Exchanger Manufacturers
7.32 TEMA Ninth edition
Association
7.33 API STD 660 Ninth edition Shell-and-Tube Heat Exchangers
Norma Regulamentadora para Caldeiras, Vasos de Pressão
7.34 NR-13 2014 e Tubulações do Ministério do Trabalho e Emprego do
Brasil
1988
ABNT
7.35 Err. 2013 Forças Devidas ao Vento em Edificações
NBR 6123
ABNT Ensaios não Destrutivos — Teste por Pontos —
7.36 2013
NBR 16137 Identificação de Materiais
ABNT Inspeção de Fabricação — Qualificação e Certificação de
7.37 2014
NBR 16278 Pessoas para o Setor de Petróleo e Gás
The documents of the heat exchangers shall be presented for comments and approval.
Notes:
(1) The manufacturing of each part of the heat exchanger shall be started only after the
drawings and other documents related to the part considered have been returned
approved without comments or with comments complied with.
(2) All documents shall contain the identification of the heat exchanger.
(3) All documents shall contain the number of the Purchase Requisition and the
Purchase Order corresponding to the Material Requisition.
(4) The Required Documents shall be provided in magnetic media, according to the
following softwares:
Drawings: AUTOCAD, last version;
Text Format: MS-WORD, last version;
Spreadsheet Format: MS-EXCEL, last version.
The name of the electronic file shall coincide with the document number, i.e. with
the number of PETROBRAS standard N-1710 indicting the revision and page.
Example: I-DE-5230.00-2215-451-ZZZ-001=A=FL02_02.DWG
The character “=” will be used to separate the revision from pages, since it is neutral
and valid for file names.
NO REV.
JOB: SHEET:
TITLE:
NP-1
The quantities and deadlines for sending documents are those indicated in the following
table:
LEGEND: C – hardcopy; E – electronic copy

QUANTITIES DEADLINES
PRESENTATION (DAYS
PURCHASE ORDER)
ITEM DESCRIPTION
AFTER THE
Agreement Statement, according to
9.1 X item 10 of this Material 1C+1E
Requisition
9.2 X Supply Schedule 1C+1E
9.3 X Documents and Drawings Index 1C +1E 1C +1E 15 10 10 10
Diagram of Loads on Foundations
9.4
X (containing anchor bolts 1C +1E 1C +1E 15 10 10 10
positioning)
Mechanical Design Drawing (as
9.5 X 1C +1E 1C +1E 20 10 10 10
per N-266)
Fabrication Design Drawings (as
9.6 X 1C +1E 1C +1E 30 10 10 10
per N-266 item 6)
9.7 X Nameplate (as per N-466 Fig.B-1) 1C +1E 1C +1E 30 10 10 10
9.8 X List of Spare Parts 1C +1E 1C +1E 30 10 10 10
Fabrication Documents (as per N-
9.9 X 1C +1E 1C +1E 60 10 10 10
268) - Note 1
Technical Documents (as per N-
9.10 X 1C +1E 30 10 10 10
268) - Note 2
9.11 X Mechanical Design Calculation 1C +1E 1C +1E 20 10 10 10
9.12 X Thermal Design Calculation 1C +1E 1C +1E 20 10 10 10
Checking of Stresses due to Local
9.13 X 1C +1E 1C +1E 20 10 10 10
Loads and Nozzle Reactions
Checking of Displacements Due to
9.14 X 1C +1E 1C +1E 20 10 10 10
Heat Expansion
Detailed Steel Plan for Shell and
Head, with Location of Lines of
9.15 X 1C +1E 1C +1E 30 10 10 10
Welds, Nozzles, External and
Internal Accessories
Materials Purchase Specification
9.16 X 1C +1E 1C +1E 15 10 10 10
(see note 1.1)
Procedures for Application of
9.17 X 1C +1E 1C +1E 60 10 10 10
Painting (as per N-13)
Executant Field Assembly
9.18 1C +1E
Procedure (as per N-269) - Note 4
Manual of Operating and
9.19 X 1C +1E
Maintenance Instructions – Note 5
9.20 X Data Book (as per N-268) - Note 3 1C +1E
NO REV.
JOB: SHEET:
TITLE:
NP-1
Notes:
(1) Inspection and Test Plan, Welding Map and other Fabrication Documents, according to
PETROBRAS Standards N-268 and N-2301, shall be subjected for approval together with
the manufacturing drawings.
(1.1) Manufacture’s purchase order specification of equipment components, such as plates,

flanges, piping, forging and welding consumable, must be submitted for approval together
with the manufacturing drawings.
(1.2) Welding Procedure Specifications (WPS) with Procedure Qualification Test Records
(PQR) must be submitted for approval together with the manufacturing drawings.
(2) Technical Documents, according to PETROBRAS Standards N-268 and N-2301, are to
be submitted to the inspector for examination at the factory before the beginning of the
corresponding activity.
(3) The Technical Fabrication Data Book, according to PETROBRAS Standard N-268, must
be delivered together with the equipment.
(4) Field Assembly Procedure, according to PETROBRAS Standard N-269, shall be

submitted for approval together with the manufacturing drawings.
(5) The Manual of Operation and Maintenance Instructions shall describe any tools, devices
and operations necessary to opening, testing, inspection and closing of the equipment and
shall be delivered together with the equipment
(6) The Painting Plan, according to PETROBRAS Standard N-13, must be delivered together
with the manufacturing drawings.
10.1. The Proposal must include a statement given below:
- A writing statement that the Proposal is in full accordance with the Material Requisition
(Material Requisition number and revision shall be mentioned) and its attachments,
without any deviations;
10.2. In any case the Proposal will not repeat information, data, dimensions, etc., which are
already included in the Material Requisition and its attachments.
10.3. The technical proposal shall inform the estimated weight of the equipment.
11.1. The mechanical design must be carried out by manufacturer, since the latter will be
responsible for the final sizing of the equipment in accordance with the applicable Codes
and Standards embodied in this Material Requisition and its attachments.
11.2. Stress Analysis by the Finite Element Method shall be according to I-ET-5000.00-0000-
500-PEI-003.
11.3. TEMA R is required for all heat exchangers.

NO REV.
JOB: SHEET:
TITLE:
NP-1
11.4. The calculation sheets shall include the evaluation for impact test requirements of each
heat exchanger component based on its individual material classification, thickness and
the minimum design metal temperature (MDMT) and maximum allowable working
pressure (MAWP).
11.5. The thermal design, presented in the Heat Exchanger Data Sheets, is only estimation and
shall not be considered as a final design. For all heat exchangers, the supplier will be
responsible for the whole thermal design. The supplier shall inform in the proposal, if
some modification in the thermal design (including nozzles diameter) is necessary.
11.6. Nozzles orientations and elevations will be informed during detailed engineering.
11.7. In case of discrepancy between reference documents, the most restrictive criteria shall
apply. In case of dispute between this document and reference documents, the criteria
established in this document shall over all other documents.
11.8. Postweld Heat Treatment (PWHT)
For PWHT equipment, materials, welding consumables and welding procedures shall be
qualified in order to include all heat treatments foreseen during the fabrication plus one
extra PWHT to anticipate any additional welding repair on site. This extra PWHT to be
performed by Petrobras in future (if necessary) will have the same requirements (holding
time, temperature, etc.) of PWHT executed during fabrication.
11.9. Equipment manufacturer shall define the group and category according NR-13 (Norma
Regulamentadora para Caldeiras, Vasos de Pressão e Tubulações do Ministério do
Trabalho e Emprego do Brasil).
11.10. If the equipment doesn’t require painting, the manufacturer shall paint with shop primer
or zinc-epoxi when the equipment to be transported by seaway.
NO
MATERIAL REQUISITION I-RM-XXXX.XX-XXXX-455-XXX-001
CLIENT: SHEET
1 of 16
JOB:
AREA:
TITLE:
AIR COOLER NP-1
P-XXXXX
ÍNDICE DE REVISÕES
REV DESCRIÇÃO E/OU FOLHAS REVISADAS
0 ORIGINAL
ATTENTION:

DATE
DESIGN
EXECUTION
CHECK
APPROVAL
NO REV.
MATERIAL REQUISITION I-RM-XXXX.XX-XXXX-455-XXX-001 0
JOB: SHEET:
2 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
SUMMARY
2. SCOPE OF SUPPLY
3. LIST OF ACCESSORIES AND/OR SPARE PARTS
5. CONDITIONS AND PLACE OF DELIVERY OF REACTORS
6. ANNEX DOCUMENTS
12. TESTS
NO REV.
JOB: SHEET:
3 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
This Material Requisition is intended for the supply of the following pressure vessels:
P-XXXXX
2. SCOPE OF SUPPLY
2.1. Design
Thermal design validation with performance guarantee (see item 11.2)
Selection of draft type (forced or induced draft)
Presentation, with the Proposal, of the justification for draft type
Material selection according to (include the material specification)
Mechanical design, including calculation sheets, according to N-1858
Fabrication design, according to N-1858
Electrical system design
Fabrication design of internal parts
Stress analysis for loads imposed on the shell and heads by internal supports and nozzles
connected to piping
Presentation of thermal, mechanical, electrical and fabrication designs for comments and
approval, including calculation sheets

500-PEI-001
Design of platforms and ladders
Raw material
NO REV.
JOB: SHEET:
4 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
Equipment manufacturing, according to N-1858
Inspection and tests at shop, according to N-1858
Nondestructive examinations
Production tests
Quality and performance guarantee
Support and metallic structures
Walkways, stairs and platforms for headers and motors access
Air distributors
Electrical induction motors
Fans
Fans supports
Dynamic and static fans balancing at shop
Fans mechanical operation tests at shop
Lifting lugs
Vibrating switches, according to N-1858
Connections for instruments
Fire proofing clips
Plugs and/or blind flanges for vents and drains
Nameplates in stainless steel and their supports (according to N-1858)
Blasting and painting, according to PETROBRAS Standards N-2, N-13, and N-1550 and
N-1735 (see item 11.24)
Special instructions for assembly, if necessary
Junction Boxes
Field supervision services for erection, start-up and commissioning (with separated
price)
Frequency converters according to N-2547

NO REV.
JOB: SHEET:
5 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
Clips for attachment of stairways, platforms and piping supports
Grounding (earth) lugs (min. two lugs per item)
Piping supports if required
All materials required for heat treatment
Hydrostatic test at shop, according to PETROBRAS Standard N-268
All material required for hydrostatic test
Accessories or spare parts, according to item 3
Packing and preparation for transportation
Loading into transporting vehicle
Supervision of field assembly, for internals installation including supervision for

management and coordination, assembly work, welding work, inspection work and
hydrostatic pressure test (per day base, to be quoted separately)
2.3. Out of Scope

Erection at site
Insulation material
Fire-proofing material
External structure for platforms and ladders for each equipment
Thermocouples
Transport and rigging (if not indicated on the Purchase Requisition) (see item 5)
Safety and relief valves
Hydrostatic test on field
Supplier shall present with the Proposal a complete list of additional spare parts, with
separated price, recommended for:
3.1. Field Inspection and Tests
- 01 (one) spare gasket for removable cover plate and bonnets;

NO REV.
JOB: SHEET:
6 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX

See Purchase Requisition (RC – Requisição de Compra)
5. CONDITIONS & PLACE OF DELIVERY OF REACTORS

6. ANNEX DOCUMENTS

I-ET-0000.00-0000-500-PEI-001 Compliance with the Requirements of NR-13 for Pressure
Vessels
Notes:
(1) The edition of Codes, Specifications and Standards indicated on this document shall be
used as informed. Any conflict caused by new editions shall be submitted to the
PETROBRAS representative for acceptance.
specifications as the basis. In the event of conflicting requirements between basic
design specifications and PETROBRAS standard specifications and typical
drawing, the most stringent of each requirement shall govern.
NO REV.
JOB: SHEET:
7 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
documents mentioned below, that are an integral part of this Material Requisition. Special
attention is drawn to the data on the proposal that shall comply with the whole of the
information contained in Standard N-266.
ITEM DOCUMENT REV. TITLE
7.1. N-2 Contractual Anticorrosive Coating of Industrial Equipment
7.2. N-9
Water Jetting
7.3. N-13 Contractual Technical Requirements for Paintwork
7.4. N-133 Contractual Welding
7.5. N-250 Contractual Installation of High Temperature Thermal Insulation
7.6. N-253 Contractual Projeto de Vaso de Pressão
7.7. N-266 Contractual Presentation of Pressure Vessel Design
7.8. N-268 Contractual Fabrication of Pressure Vessel
7.9. N-269 Contractual Montagem de Vaso de Pressão
7.10. N-279 Contractual Design of Steel Structure
7.11. N-293 Contractual Manufacture and Assembly of Metallic Structure
7.12. N-300 Contractual Grounding Details using Mechanical Connectors
7.13. N-381
Documents
7.15. N-1438 Contractual Terminologia de Soldagem
7.17. N-1586 Contractual Resfriador a Ar – Folha de Dados
7.18. N-1591
Spot Tests
7.19. N-1593 Contractual Non-Destructive Testing - Leak Test
7.20. N-1594 Contractual Non-Destructive Testing - Ultrasonic
7.21. N-1595 Contractual Non-Destructive Testing - Radiography
7.22. N-1596 Contractual Non-Destructive Testing - Liquid Penetrant
7.23. N-1597 Contractual Non-Destructive Testing Visual Inspection
7.24. N-1598 Contractual Non-Destructive Testing - Magnetic Particles
7.25. N-1710 Contractual Coding of Technical Engineering Documents
Contractual Painting of Electrical Equipment, Machines and
7.26. N-1735
Instruments
Contractual Descontinuidades em Juntas Soldadas, Fundidos, Forjados
7.27. N-1738
e Laminados
7.28. N-1858 Contractual Projeto e Fabricação de Resfriador a Ar
7.29. N-1859 Contractual Qualification of Welding Consumables
7.30. N-1882 Contractual Critérios para Elaboração de Projeto de Instrumentação
7.31. N-1883 Contractual Presentation of Instumentation/Automation Design
7.32. N-1931 Contractual Instrumentation Piping Materials.
7.33. N-2054 Contractual Acessórios Externos e Internos de Vaso de Pressão
7.35. N-2301 Contractual Preparation of the Welding Technical Documentation
7.37. N-2315 Contractual Perfomance of Non-Destructive Test – Ultrasound in Steel
NO REV.
JOB: SHEET:
8 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX

Forgings
7.38. N-2370 Contractual Penetrant Materials
Contractual Frequency Converter for Speed Control of Electric Motor
7.39. N-2547
Up to 660 VAC
7.40. N-2916 Contractual Centrifugal Fan – Data Sheet
7.41. N-2919 Contractual Motores Elétricos Trifásicos de Indução ou Síncronos
Petroleum, Petrochemical, and Natural Gas Industries—
7.42. API-661 7th. Edition
Air-cooled Heat Exchangers
ASME Section II Materials – Boiler and Pressure Vessel
7.43. ASME 2013 Ed.
Code
ASME Section V Nondestructive Examination – Boiler
7.44. ASME 2013 Ed.
7.45. ASME 2013 Ed.
7.46. ASME 2013 Ed.
Vessel Code
7.47. NR-13 2014 e Tubulações do Ministério do Trabalho e Emprego do
Brasil
ABNT 1988
7.48. Forças Devidas ao Vento em Edificações
NBR 6123 Err. 2013
7.49. 2013
7.50. 2014

The documents of the equipment shall be presented for comments and approval.
Notes:
1) The manufacturing of each part of the equipment shall be started only after the
approved without comments or with comments complied with;
2) All documents shall contain the identification of the equipment and the number of the
Purchase Requisition and Purchase Order corresponding to the Material Requisition;
3) The Required Documents shall be provided in magnetic media, according to the

NO REV.
JOB: SHEET:
9 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
table:
ITEM DESCRIPTION
Agreement Statement,
9.1. X according to item 10 of this 1C+1E
Material Requisition
9.2. X List of Exceptions 1C+1E
9.3. X Detailed Schedule Supply 1C+1E 1C+1E
9.4. X Dimensional Drawing 1C+1E 1C+1E 1C+1E 20 15 10 10
List of Sub-suppliers and
9.5. X 1C+1E 1C+1E
Purchased Materials
Documents and Drawings
9.6. X 1C+1E 1C+1E 1C+1E 20 15 10 10
Index – See item 10.5
Mechanical Design and
9.7. X Fabrication Design for Headers - - -
-
- - -
Related Experience
Diagram of Loads on
9.8. X 1C+1E 1C+1E 30 15 10 10
Foundations or Supports
9.9. X General Arrangement Drawing 1C+1E 1C+1E 30 15 10 10
9.10. X Air Cooler Data Sheet Fulfilled 1C+1E 1C+1E 1C+1E 30 15 10 10
9.11. X Fan Data Sheet Fulfilled 1C+1E 1C+1E 1C+1E 30 15 10 10
Induction Motor Data Sheet
9.12. X 1C+1E 1C+1E 1C+1E 30 15 10 10
Fulfilled
Frequency Converter Data
9.13 X 1C+1E 1C+1E 1C+1E 30 15 10 10
Sheet Fulfilled
9.14. X Reducers Data Sheet Fulfilled 1C+1E 1C+1E 1C+1E 30 15 10 10
9.15. X Safety and Control Diagram - - - - - - -
Mechanical Design Drawing
9.16. X 1C+1E 1C+1E 30 15 10 10
for Headers and Bundles
Fabrication Drawing for
9.17. X Headers, Bundles, Structures, 1C+1E 1C+1E 30 15 10 10
etc.
9.18. X Nameplates Drawings 1C+1E 1C+1E 30 15 10 10
9.19. X List of Spare Parts 1C+1E 1C+1E 1C+1E 30 15 10 10
Fabrication Documents – Note
9.20. X 1C+1E 1C+1E 30 15 10 10
1
Specification and Data Sheets
9.21. X - - - - - - -
for Instruments
NO REV.
JOB: SHEET:
10 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
ITEM DESCRIPTION
9.22. X Technical Documents – Note 2 1C+1E 1C+1E 30 15 10 10

9.23. X Vibrating Switches Data Sheet 1C+1E 1C+1E 30 15 10 10
Specification and Drawings for
9.24. X 1C+1E 1C+1E 30 15 10 10
Accessories
9.25. X Thermal Calculation Sheets 1C+1E 1C+1E 30 15 10 10
9.26. X Mechanical Calculation Sheets 1C+1E 1C+1E 30 15 10 10
Stress Analysis Due to Local
9.27. X Loads and Reactions on - - - - - -
Nozzles
Displacement Calculation Due
9.28. X 1C+1E 1C+1E 30 15 10 10
to Thermal Expansion
Installation, Operation and
9.29. X 1C+1E 1C+1E 30 15 10 10
Maintenance Manuals – Note 3
Fabrication Procedures for
9.30. X Steel Structures, Ladders and 1C+1E 1C+1E 30 15 10 10
Platforms – Note 4
Field Assembly Procedures –
9.31. X 1C+1E 1C+1E 30 15 10 10
Notes 5 and 6
9.32. X Performance Curve for Fan(s) 1C+1E 1C+1E 30 15 10 10
Torque Versus Speed Curve for
9.33. X 1C+1E 1C+1E 30 20 10 10
Fan(s)
Torque Versus Speed Curve to
9.34. X 1C+1E 1C+1E 30 20 10 10
Motor(s)
Dimensional Diagram for
9.35. X 1C+1E 1C+1E 30 20 10 10
Motors(s)
Connection Diagram for
9.36. X 1C+1E 1C+1E 30 20 10 10
Motor(s)
Calculations Worksheet and
“Accelerating Time” with
9.37. X “Torque Versus Speed” and 1C+1E 1C+1E 30 20 10 10
“Load Resistant Torque Versus
Speed”
Conformity Certificate for
Electrical Equipment and
9.38. X 1C+1E 1C+1E 30 20 10 10
Appurtenances with Protection
Type “Ex.” (Classified Area)
Preservation and Hibernation
9.39. X 1C+1E 1C+1E 30 20 10 10
Procedures
Procedures for Application of
9.40. X 1C+1E 1C+1E 30 20 10 10
Painting – Note 7
Documentation for NR13
9.41. X 1C+1E 30 20 10 10
Regulation
NO REV.
JOB: SHEET:
11 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
ITEM DESCRIPTION
9.42. X Data Book – Note 3 1C+1E 30 20 10 10

9.43. X Instrument Datasheet 1C+1E 1C+1E 1C+1E 30 20 10 10
9.44. X Instrument Drawing 1C+1E 1C+1E 30 20 10 10
LEGEND: C: hardcopy; E: electronic copy

Notes:
(1) Inspection and Test Plan, Welding Map and other Fabrication Documents, according to
PETROBRAS Standards N-268 and N-2301, shall be submitted to approval together with the
(1.1) Manufacture’s purchase order specification of equipment components, such as plates, flanges,
piping, forging and welding consumables, must be submitted for approval together with the
(1.2) Welding Procedure Specifications (WPS) with Procedure Qualification Test Records (PQR)
must be submitted for approval together with the manufacturing drawings.
(2) The Technical Documents, according to PETROBRAS Standards N-268 and N-2301, are to be
submitted to the inspector for examination at the factory before the beginning of the corresponding
activity.
(3) The Operating and Maintenance Instruction Manual, shall be in Portuguese Language (Brazilian
native language), and the Technical Fabrication Data Book shall be delivered together with the
equipment, according to PETROBRAS Standard N-268 and NR-13.
(4) Stairways and Platforms Fabrication Procedures, according to PETROBRAS Standard N-293 (items
4.1.2 and 4.1.5), shall be submitted for approval together with the manufacturing drawings.
(5) Stairways and Platforms Field Assembly Procedure, according to PETROBRAS Standard N-293
(item 4.1.3), shall be submitted for approval together with the manufacturing drawings.
(6) Field Assembly Procedure, according to PETROBRAS standard N-269, shall be submitted for
approval together with the manufacturing drawings.
(7) Procedures for application of painting, according to PETROBRAS Standard N-13,
shall be submitted for approval together with the manufacturing drawings.

NO REV.
JOB: SHEET:
12 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
10.3. The Supplier shall present in the Proposal estimated power consumption.
11.1 The mechanical and thermal design must be carried out by supplier, since the latter will be
responsible for the final sizing of the equipment in accordance with the applicable Codes and
Standards embodied in this Material Requisition and its attachments.
11.2 The thermal design contained in the Air cooler Data Sheet shall be validated by
Manufacturer. The supplier shall inform in the proposal if some modification in the thermal
design (including nozzle diameter) is necessary. In this case the supplier shall include in the
proposal the thermal design data sheet and a dimensional drawing containing:
- Bay width and tube length;
- Number of bays;
- Fans per bay;
- Ground clearance and plenum height;
- Dry and wet weights.
11.3 The supplier shall confirm the typical columns arrangement presented in the Air cooler data
sheet. Supplier shall include in proposal a sketch drawing containing the column lay-out and
the estimated load on each column.
11.4. The respective equipment TAG shall be identified in all parts of the air-cooler. Those
components shall be marked with a 1/2" steel punch.
11.6. All equipment shall be conforming to Design Criteria (include technical specification
STATIC and DYNAMIC EQUIPMENT, AUTOMATION and ELECTRICAL ).
11.7. All materials for pressure parts for design and fabrication according to the latest edition of
ASME Code shall be in full compliance with ASME Section II Part A.
11.8. Equipment and steel structures shall be painted in accordance with PETROBRAS Standards
and specifications indicated in item 6 and 7 of this Material Requisition.
11.9. The mechanical design shall include the maximum allowable working pressure (MAWP)
according to the NR-13 Brazilian Regulation.
NO REV.
JOB: SHEET:
13 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
11.11. For all equipment designed in accordance with the ASME Code, Section VIII, Division 1,
the Designer shall show, in the calculation sheets, the evaluation for impact test requirements
of each vessel component based on its individual material classification, thickness and the
minimum design metal temperature (MDMT).
11.12. Only PETROBRAS qualified sub-suppliers will be acceptable. If the sub-supplier does
not have PETROBRAS qualification, the air cooler Manufacturer shall submit them to
PETROBRAS for approval.
11.13. For post weld heat treated equipment, the materials, welding consumables and welding
procedures shall be qualified in order to include all heat treatments foreseen during the
fabrication plus one extra PWHT to anticipate any additional welding repair on site. This
extra PWHT to be performed by PETROBRAS in future (if necessary) will have the same
requirements (holding time, temperature, etc.) of PWHT executed during fabrication.
11.15. The air coolers shall be designed in order to allow individual releasing of each section for
maintenance, with the unit on ratcheting.
11.17. All couplings shall be of the same manufacturer and the same model whenever it is
possible.
11.18. Coupling guards shall be rigid, in non-sparking material and correctly fixed to the base-
plate (not by belts).
11.20. Supplier is required to provide interchangeability list for all identical/common parts
among several quoted equipment. Special consideration shall be given to equipment and
their several parts, where there should be fully identical (same size and materials) or partially
identical (same size, different materials) parts. Whenever feasible, materials shall be
upgraded to a common, top specification, in order to reduce spare parts inventory. In this
case, such changes shall be noted on the Data Sheets. Upon receiving upgraded materials
parts list, the PETROBRAS will decide which material specification should be used as
upgrade datum.
11.21. The components of the supplied equipment, as well as it pre-assembled sub-sets, shall be
subjected to functioning tests, unloaded, at shop. Supplier shall provide tests certificates.
11.22. Instrumentation Requirements
11.22.1. Reference Documents:
The Instrumentation project must be in accordance with all the legal requirements and local
authority regulations, as well as the following listed documents:
Include Technical Specification – Instrumentação e Automação;
N-1735 – Painting of Electrical Equipment, Machines and Instruments;
N-1882 – Criteria for Development Instrumentation Design;
N-1883 – Presentation of Instrumentation/Automation Design.
11.22.2. Instrumentation Scope of Supply:

NO REV.
JOB: SHEET:
14 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
At least, one vibration switch and one mode selector switch with 2 positions for each fan.
All vibration and mode selector switches shall be supplied already interconnected to a
dedicated instrumentation junction box for each air cooler. The junction box and cables
specification shall be provided during detail design.
11.22.3. General Requirements:
All vibration switches and materials must be designed and selected for continuous operation
according to the requirements on (include technical specification) and Petrobras’s Standard
for Instrumentation Design - N-1882.
The instruments shall be supplied already painted according to Supplier’s standard NI-1735
(if applicable).
• It shall be provided a calibration certificate for each instrument, according to ISO 9000 standard
complying with INMETRO regulation rules.
The instrument cases and electrical installation must be suited for classified area zone-2,
group IIA, T3 according to ABNT-NBR-6146 standard. It shall be provided an INMETRO
certificate for each electric/electronic device.
All instruments must be supplied with a stainless steel identification plate fixed by AISI 316
rivet, indicating the respective identification numbers (TAG’s), referenced in the project
documents.
It shall be provided a datasheet and dimensional drawing for each instrument (vibration
switches) according to Petrobras documentation (to be provided after PO).
It shall be provided dimensional drawing for each instrument (vibration switches and local
monitor) according to PETROBRAS’ documentation format.
It shall, also, be provided the instruments (vibration switches and monitor) installation
details and operation and maintenance manuals.
Regulamentadora para Caldeiras, Vasos de Pressão e Tubulações do Ministério do
Trabalho e Emprego do Brasil).
11.24. If the equipment doesn’t require painting, the manufacturer shall paint with shop primer or
zinc-epoxi when the equipment to be transported by seaway.
11.25. The General Arrangement Drawing shall inform the allowable external loads on nozzles.
12. TESTS
12.1. General:
12.1.1. This item establishes the minimum requirements for the test procedures and routines, both
in factory and at site. Besides meeting the standards, procedures and conditions hereto
established, the VENDOR shall comply with additional or specific instructions, included in
the specifications or in any of the documents listed in the Material Requisition. The
NO REV.
JOB: SHEET:
15 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
VENDOR shall, whenever understood as necessary, complement the requirements here

established, in a way to assure the complete test of the air cooler, in accordance with its own
experience.
12.1.2. VENDOR shall present to PETROBRAS, with the technical proposal, a detailed
description of its inspection and tests procedures and routines.
12.1.3. VENDOR shall provide qualified personnel for information delivery and for the
execution of all tests, as well as all accessory, materials and instruments required for
performing the tests and for measuring the correspondent acceptance parameters.
12.1.4. PETROBRAS can require additional tests, besides those included in the Tests Schedule
prepared by the VENDOR, provided that it is allowed by applicable technical standards and
that the VENDOR has technical conditions to perform them. The costs for such additional
tests shall be PETROBRAS responsibility, except if defective materials are identified, when
in such case the costs will be VENDOR responsibility.
12.2. Factory Functioning Tests:
12.2.1. The components of the supplied equipment, as well as its pre-assembled sub-sets, shall be
subjected to functioning tests, unloaded, at Factory. Such tests shall be conducted for a time
period recommended by the VENDOR and accepted by PETROBRAS. VENDOR shall
provide test certificates.
12.3. Performance Tests at Site:
12.3.1. After equipment installation at site, loaded performance tests shall be conducted for
checking and verification of the equipment suitability to the specified performance
characteristics, which shall be executed and followed by VENDOR authorized
representatives.
12.3.2. During the performance tests execution, VENDOR shall prepare, in a daily basis, detailed
“field records”, which shall be incorporated into a single report that shall be delivered to
PETROBRAS, by the time of the tests conclusion.
12.3.3. This report shall be structured in a didactic way, clearly pointing all verified items and the
accomplished results, informing the corrections made.
12.3.4. All interruption caused by or due to the supplied equipment shall have its correspondent
time added to the time initially scheduled for test performance.
12.3.5. In case of malfunctioning, the VENDOR shall make all required corrections, with no onus
to PETROBRAS, such that the tests can be redone. After removing the problems, the tests
shall go on until the continuous functioning of the equipment, in the same specified
conditions.
12.3.6. If, after doing the formal performance test, the performance requirements are not met, the
VENDOR will have a one-week period to do the required adjustments or corrections and to
execute a new test in the specified conditions.
12.3.7. PETROBRAS will notify the VENDOR what is the scheduled period for test execution at
site, with enough anticipation to allow the required measures to be taken.
NO REV.
JOB: SHEET:
16 of 16
TITLE:
AIR COOLER NP-1
P-XXXXX
12.3.8. PETROBRAS will supply the load for site tests.
12.3.9. In case of adverse circumstances, the testing period can be rescheduled, by mutual
agreement between PETROBRAS and the VENDOR.
12.3.10. PETROBRAS will only receive the equipment after all tests are done.
NO
CLIENT: SHEET
1 of 11
JOB:
AREA:
TITLE:
PRESSURE VESSEL NP-1
V-XXXXX
0 ORIGINAL
ATTENTION:

DATE
DESIGN
EXECUTION
CHECK
APPROVAL
NO REV.
JOB: SHEET:
2 of 11
TITLE:
V-XXXXX
SUMMARY
2. SCOPE OF SUPPLY
6. ANNEX DOCUMENTS
NO REV.
JOB: SHEET:
3 of 11
TITLE:
V-XXXXX
V-XXXXX
2. SCOPE OF SUPPLY
2.1. Design
Mechanical design
Fabrication design
connected to piping
Verify the specified insulation thickness, according datasheet
Presentation of mechanical design and fabrication design for comments and approval

500-PEI-001
Raw material
Inspection and tests at shop (including trial assembly of internals of reactor)
Production tests
Quality guarantee
All internal parts indicated on the attached drawings and datasheet, for each Reactor
NO REV.
JOB: SHEET:
4 of 11
TITLE:
V-XXXXX
Linings
Thermal insulation support, if required
Manhole and blind flanged nozzles together with bolts, nuts and gaskets
Hinge or davit for manhole cover
Nameplates in stainless steel and their supports (according to I-ET-0000.00-0000-500-

PEI-001)
Blasting and painting (shop primer), according to PETROBRAS Standards N-2 and
N-13 (see item 11.5)
Packing or preparation for transport
Teflon sliding plates under sliding saddle, according to N-2054 figure A.8, when weight
of equipment in operation exceeds 20 tons

2.3. Out of Scope

Erection at site
Insulation material
External structure for platforms and ladders for each equipment
NO REV.
JOB: SHEET:
5 of 11
TITLE:
V-XXXXX
Thermocouples

3.1. Accessories
The manufacturer shall supply:
- One set of spare gaskets;
- 5% spare of clamps, nuts, bolts and other devices used to fixation of internals (bed
supports, trays, etc.);
3.2. Spare parts
Spare parts for erection and commissioning:
- Gasket and packing for internals : 25%
- Bolts, nuts and washers & small hardware for internals: 10%
4. CONDITIONS AND PLACE FOR DELIVERY OF EQUIPMENT

5. CONDITIONS & PLACE OF DELIVERY OF EQUIPMENT

6. ANNEX DOCUMENTS

Vessels


NO REV.
JOB: SHEET:
6 of 11
TITLE:
V-XXXXX
Notes:
7.2. N-9
Water Jetting
7.12 N-293 Contractual Manufacture and Assembly of Metallic Structure
7.14. N-381
Documents
7.15. N-550 Contractual Design of High Temperature Thermal Insulation
7.20. N-1591
Spot Tests
7.30. N-1738 Contractual Descontinuidades em Juntas Soldadas, Fundidos, Forjados
NO REV.
JOB: SHEET:
7 of 11
TITLE:
V-XXXXX

e Laminados
Contractual Perfomance of Non-Destructive Test – Ultrasound in Steel
7.37. N-2315
Forgings
7.39. ASME 2013 Ed.
Code
7.40. ASME 2013 Ed.
7.41. ASME 2013 Ed.
7.42. ASME 2013 Ed.
Vessel Code
Brasil
ABNT 1988
NBR 6123 Err. 2013
7.45. 2013
7.46. 2014
NO REV.
JOB: SHEET:
8 of 11
TITLE:
V-XXXXX

Notes:

table:
(DAYS AFTER RECEIVING)
(DAYS AFTER APPROVAL)

REVISION (DAYS AFTER
AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
9.1 X Agreement Statement, according to

1C+1E
item 10 of this Material Requisition
9.3 X Documents and Drawings Index 1C+1E 1C+1E 15 10 10 10
9.4 X Diagram of Loads on Foundations 1C+1E 1C+1E 15 10 10 10

(containing anchor bolts
NO REV.
JOB: SHEET:
9 of 11
TITLE:
V-XXXXX

AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
positioning)
9.5 X Mechanical Design Drawing (as

1C+1E 1C+1E 20 10 10 10
per N-266)
9.6 X Fabrication Design Drawings (as

1C+1E 1C+1E 30 10 10 10
per N-266)
9.7 X Detailed Steel Plan (shell, heads

and skirt) with location of seam
1C+1E 1C+1E 30 10 10 10
welds, nozzled and external and
internal accessories
9.8 X Drawings and Documents of

1C+1E 1C+1E 30 10 10 10
Internal Parts (as per N-1862)
9.9 X Nameplate 1C+1E 1C+1E 30 10 10 10
9.10 X List of Spare Parts for Erection and

Commissioning, with part number,
1C+1E 1C+1E 1C+1E 30 10 10 10
description and quantity of each
reactor
9.11 X Fabrication Documents (as per

1C+1E 1C+1E 60 10 10 10
N-268) - Note 1
9.12 X Technical Documents (as per

1C+1E 1C+1E 60 10 10 10
N-268) - Note 1.3
9.13 X Fabrication Procedures for

Stairways and Platforms (as per 1C+1E 1C+1E 60 10 10 10
N-293)
9.14 X Mechanical Calculation 1C+1E 1C+1E 20 10 10 10
9.14.1 X Calculation of the MAWP for each

1C+1E 1C+1E 20 10 10 10
Vessel Component
9.14.2 X Checking of Displacements Due to

1C+1E 1C+1E 20 10 10 10
Heat Expansion
9.15 X Stress analysis report (as per items

1C+1E 1C+1E 30 10 10 10
2.1 and 11)
9.16 X Structural calculation for

1C+1E 1C+1E 30 10 10 10
transportation / erection
NO REV.
JOB: SHEET:
10 of 11
TITLE:
V-XXXXX

AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
9.17 X Design of Steel Structures (as per

1C+1E 1C+1E 20 10 10 10
N-279)
9.18 Materials purchase specification

(note 1.1)
9.19 X Procedures for Application of

1C+1E 1C+1E 30 10 10 10
9.20 X Field Assembly Procedure of

Internal Parts (as per N-1862) - 1C+1E 1C+1E 60 10 10 10
Note 4
9.21 X Stairways and Platforms Assembly

Procedures (as per Standard 1C+1E 1C+1E 60 10 10 10
N-293)
.22 X Operating and Maintenance 1C+1E

Instructions Manual (Note 3)
9.23 X Data Book (as per N-268) - Note 2 1C+1E
Notes:
1) Inspection and Test Plan, Welding Map and other Fabrication Documents,
according to PETROBRAS Standards N-268 and N-2301, shall be submitted to
(1.1) Manufacture’s purchase order specification of equipment components, such

as plates, flanges, piping, forging and welding consumables, must be
(1.2) Welding Procedure Specifications (WPS) with Procedure Qualification Test

Records (PQR) must be submitted for approval together with the
(1.3) Technical Documents, according to PETROBRAS Standards N-268 and N-

2301, are to be submitted to the inspector for examination at the factory
before the beginning of the corresponding activity.
(2) The Technical Fabrication Data Book, according to PETROBRAS Standard N-268,
must be delivered together with the equipment.
NO REV.
JOB: SHEET:
11 of 11
TITLE:
V-XXXXX
(3) The manufacturer shall include a report showing the safe curve pressure x
temperature to the reactor’s operating (startups / shut-downs).
(4) Field Assembly Procedure according to PETROBRAS Standard N-1862 (item 10.3)
11.1. The mechanical design shall be carried out by the manufacturer, since the latter will be
responsible for the final sizing of the equipment, in accordance with the applicable codes and
standards appearing in this Material Requisition and appendices hereto.
11.2. Stress Analysis by the Finite Element Method shall be according to I-ET-5000.00-0000-500-
PEI-003.
11.3. Postweld Heat Treatment (PWHT):
11.3.1. For PWHT equipment, materials, welding consumables and welding procedures shall be
performed by PETROBRAS in future (if necessary) will have the same requirements
(holding time, temperature, etc.) of PWHT executed during fabrication.
Regulamentadora para Caldeiras, Vasos de Pressão e Tubulações do Ministério do Trabalho
e Emprego do Brasil).
NO
CLIENT: SHEET
1 of 11
JOB:
AREA:
TITLE:
REACTORS NP-1
R-XXXXX
0 ORIGINAL
ATTENTION:

DATE
DESIGN
EXECUTION
CHECK
APPROVAL
NO REV.
JOB: SHEET:
2 of 11
TITLE:
REACTORS NP-1
R-XXXXX
SUMMARY
2. SCOPE OF SUPPLY
6. ANNEX DOCUMENTS
NO REV.
JOB: SHEET:
3 of 11
TITLE:
REACTORS NP-1
R-XXXXX
R-XXXXX
2. SCOPE OF SUPPLY
2.1. Design
Mechanical design
Fabrication design
connected to piping
Verify the specified insulation thickness, according datasheet
Presentation of mechanical design and fabrication design for comments and approval

500-PEI-001
Raw material
Inspection and tests at shop (including trial assembly of internals of reactor)
Production tests
Quality guarantee
All internal parts indicated on the attached drawings and datasheet, for each Reactor
NO REV.
JOB: SHEET:
4 of 11
TITLE:
REACTORS NP-1
R-XXXXX
Linings and anchors (V studs)
Thermal insulation support, if required
Manhole and blind flanged nozzles together with bolts, nuts and gaskets
Hinge or davit for manhole cover
Nameplates in stainless steel and their supports (according to I-ET-0000.00-0000-500-

PEI-001)
Blasting and painting (shop primer), according to PETROBRAS Standards N-2 and
N-13 (see item 11.5)
Packing or preparation for transport
Teflon sliding plates under sliding saddle, according to N-2054 figure A.8, when weight
of equipment in operation exceeds 20 tons

2.3. Out of Scope

Catalyst and ceramic balls
Erection at site
Insulation material
NO REV.
JOB: SHEET:
5 of 11
TITLE:
REACTORS NP-1
R-XXXXX
External structure for platforms and ladders for each Reactor

Thermocouples

3.1. Accessories
The manufacturer shall supply:
- One set of spare gaskets;
- 5% spare of clamps, nuts, bolts and other devices used to fixation of internals (bed
supports, trays, etc.);
3.2. Spare parts
Spare parts for erection and commissioning:
- Gaskets for lifting cover : 100%
- Bolts and nuts for lifting cover : 20%
- Gasket and packing for internals : 25%
- Bolts, nuts and washers & small hardware for internals: 10%

5. CONDITIONS & PLACE OF DELIVERY OF REACTORS

6. ANNEX DOCUMENTS

Vessels


NO REV.
JOB: SHEET:
6 of 11
TITLE:
REACTORS NP-1
R-XXXXX
Notes:
7.2. N-9
Water Jetting
7.5 N-134 Contractual Anchors for Use in Concrete
7.12 N-293 Contractual Manufacture and Assembly of Metallic Structure
7.14. N-381
Documents
7.15. N-550 Contractual Design of High Temperature Thermal Insulation
Metal Alloys and Metals - Identification by Magnet and
7.20. N-1591 Contractual
Spot Tests
NO REV.
JOB: SHEET:
7 of 11
TITLE:
REACTORS NP-1
R-XXXXX

7.27. N-1617 Contractual Application of Refractory Castable
7.29 N-1728 Contractual Castable Refracory
Contractual Descontinuidades em Juntas Soldadas, Fundidos, Forjados
7.30. N-1738
e Laminados
7.32. N-1910 Contractual Castable Lining Design
Contractual Perfomance of Non-Destructive Test – Ultrasound in Steel
7.37. N-2315
Forgings
7.39. ASME 2013 Ed.
Code
7.40. ASME 2013 Ed.
7.41. ASME 2013 Ed.
7.42. ASME 2013 Ed.
Vessel Code
Brasil
ABNT 1988
NBR 6123 Err. 2013
7.45. 2013
7.46. 2014
NO REV.
JOB: SHEET:
8 of 11
TITLE:
REACTORS NP-1
R-XXXXX

Notes:

table:

AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
9.1 X Agreement Statement, according to

1C+1E
item 10 of this Material Requisition
9.3 X Documents and Drawings Index 1C+1E 1C+1E 15 10 10 10
9.4 X Diagram of Loads on Foundations 1C+1E 1C+1E 15 10 10 10

(containing anchor bolts
NO REV.
JOB: SHEET:
9 of 11
TITLE:
REACTORS NP-1
R-XXXXX

AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
positioning)
9.5 X Mechanical Design Drawing (as

1C+1E 1C+1E 20 10 10 10
per N-266)
9.6 X Fabrication Design Drawings (as

1C+1E 1C+1E 30 10 10 10
per N-266)
9.7 X Detailed Steel Plan (shell, heads

and skirt) with location of seam
1C+1E 1C+1E 30 10 10 10
welds, nozzled and external and
internal accessories
9.8 X Drawings and Documents of

1C+1E 1C+1E 30 10 10 10
Internal Parts (as per N-1862)
9.9 X Nameplate 1C+1E 1C+1E 30 10 10 10
9.10 X List of Spare Parts for Erection and

Commissioning, with part number,
1C+1E 1C+1E 1C+1E 30 10 10 10
description and quantity of each
reactor
9.11 X Fabrication Documents (as per

1C+1E 1C+1E 60 10 10 10
N-268) - Note 1
9.12 X Technical Documents (as per

1C+1E 1C+1E 60 10 10 10
N-268) - Note 1.3
9.13 X Fabrication Procedures for

Stairways and Platforms (as per 1C+1E 1C+1E 60 10 10 10
N-293)
9.14 X Mechanical Calculation 1C+1E 1C+1E 20 10 10 10
9.14.1 X Calculation of the MAWP for each

1C+1E 1C+1E 20 10 10 10
Vessel Component
9.14.2 X Checking of Displacements Due to

1C+1E 1C+1E 20 10 10 10
Heat Expansion
9.15 X Stress analysis report (as per items

1C+1E 1C+1E 30 10 10 10
2.1 and 11)
9.16 X Structural calculation for

1C+1E 1C+1E 30 10 10 10
transportation / erection
NO REV.
JOB: SHEET:
10 of 11
TITLE:
REACTORS NP-1
R-XXXXX

AFTER THE P URCHASE
ORIGINALS DELIVERY
WITH THE PROPOSAL
PRESENTATION (DAYS
FOR COMMENTS
RECEIVING)
COMMENTS
ORIGINALS
CERTIFIED
ORDER)
ITEM DESCRIPTION
9.17 X Design of Steel Structures (as per

1C+1E 1C+1E 20 10 10 10
N-279)
9.18 Materials purchase specification

(note 1.1)
9.19 X Procedures for Application of

1C+1E 1C+1E 30 10 10 10
9.20 X Field Assembly Procedure of

Internal Parts (as per N-1862) - 1C+1E 1C+1E 60 10 10 10
Note 4
9.21 X Stairways and Platforms Assembly

Procedures (as per Standard 1C+1E 1C+1E 60 10 10 10
N-293)
.22 X Operating and Maintenance 1C+1E

Instructions Manual (Note 3)
9.23 X Data Book (as per N-268) - Note 2 1C+1E
Notes:
1) Inspection and Test Plan, Welding Map and other Fabrication Documents,
according to PETROBRAS Standards N-268 and N-2301, shall be submitted to
(1.1) Manufacture’s purchase order specification of equipment components, such

as plates, flanges, piping, forging and welding consumables, must be
(1.2) Welding Procedure Specifications (WPS) with Procedure Qualification Test

Records (PQR) must be submitted for approval together with the
(1.3) Technical Documents, according to PETROBRAS Standards N-268 and N-

2301, are to be submitted to the inspector for examination at the factory
before the beginning of the corresponding activity.
(2) The Technical Fabrication Data Book, according to PETROBRAS Standard N-268,
must be delivered together with the equipment.
NO REV.
JOB: SHEET:
11 of 11
TITLE:
REACTORS NP-1
R-XXXXX
(3) The manufacturer shall include a report showing the safe curve pressure x
temperature to the reactor’s operating (startups / shut-downs).
(4) Field Assembly Procedure according to PETROBRAS Standard N-1862 (item 10.3)
11.1. The mechanical design shall be carried out by the manufacturer, since the latter will be
responsible for the final sizing of the equipment, in accordance with the applicable codes and
standards appearing in this Material Requisition and appendices hereto.
11.2. Stress Analysis by the Finite Element Method shall be according to I-ET-5000.00-0000-500-
PEI-003.
11.3. Postweld Heat Treatment (PWHT):
11.3.1. For PWHT equipment, materials, welding consumables and welding procedures shall be
performed by PETROBRAS in future (if necessary) will have the same requirements
(holding time, temperature, etc.) of PWHT executed during fabrication.
Regulamentadora para Caldeiras, Vasos de Pressão e Tubulações do Ministério do Trabalho
e Emprego do Brasil).

I Et 5250.00 2225 500 Pei 001 A

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NO

TECHNICAL SPECIFICATION I-ET-5250.00-2225-500-PEI-001

DESCRIPTION AND/OR REVISED SHEETS

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

2.2. PETROBRAS Standards

3.2. Towers and Pressure Vessels

3.3. Heat Exchangers

ASTM A 213 TP 321, 321H, 347 and 347H

2. Stabilization of straight tubes at temperature lower than Solution Annealing, around

4. Stress Relief Annealing of bended portion at 840-860ºC (A 213 S1)

ASTM A 213 TP 304L, 316L and 317L (NO STABILIZATION)

3. Stress Relief Annealing of bended portion at 860-880ºC (A 213 S1)

(2) LOW-CARBON AND LOW ALLOY STEEL TUBES

3.10. Equipment Subjected to Benzene or Toxic Service

3.14. Fiber Reinforced Plastic Tanks and Pressure Vessels

5.1. Material Requisitions (Standard Forms):

A - Reference point for location of nozzles.

DESCRIPTION AND/OR REVISED SHEETS

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

The equipment manufacturer shall supply the items shown below:

Materials selection according to (include the material specification)

Mechanical design (including calculations sheets) containing flow induced vibration

Print out of thermal design performance

Design of all accessories

Presentation of mechanical design, thermal design and fabrication design for

All documentation for NR-13 regulation compliance, according to I-ET-0000.00-0000-

2.2. Materials and Services

Inspection and tests at shop

Intermediate support for stacked heat exchanger

Shell expansion joint

All necessary lifting lugs

Davit for removal of channel, channel cover and shell cover

Clips for thermal insulation (where required)

Sealing bars (rods)

Sliding bars (rods), welded to the bundle

Impingement baffle (plate/rod)

Baffles and support plates

Jack-screws on all main flange connections

Eyebolts for removal tube bundle

Grounding (earth) lug (Min. two (2) lugs per item)

Pre-assembly of stacked heat exchangers at the manufacturer to check alignment

Studs, nuts and gaskets for interconnection of superimposed heat exchangers

Special tools and devices

Nameplate and its support (according to I-ET-0000.00-0000-500-PEI-001)

Heat treatment, if required or indicated

Impact test, if required or indicated

Materials for heat treatment

Hydrostatic test at shop

All materials required for hydrostatic test

Blasting and painting (primer/intermediate/finish coat), where required by

Accessories or spare parts (see item 3)

Packing or preparation for transportation

Loading onto transporting vehicle

Unitary price per additional nozzles (to be quoted separately)

Supervision of field assembly, including supervision for management and

2.3. Out of Scope

Thermal insulation material and application

Hydrostatic test at site

Foundations and anchor bolts

Platforms and ladders

- Spare parts for erection and commissioning;

4. CONDITIONS AND PLACE FOR DELIVERY OF PROPOSAL

See Purchase Requisition (RC - Requisição de Compra).